CN101508123A - Color solid plate manufacture method - Google Patents

Color solid plate manufacture method Download PDF

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Publication number
CN101508123A
CN101508123A CNA2009100378090A CN200910037809A CN101508123A CN 101508123 A CN101508123 A CN 101508123A CN A2009100378090 A CNA2009100378090 A CN A2009100378090A CN 200910037809 A CN200910037809 A CN 200910037809A CN 101508123 A CN101508123 A CN 101508123A
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China
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time
pressure
veneer
minute
manufacture
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CNA2009100378090A
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Chinese (zh)
Inventor
王殿国
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王殿国
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Priority to CNA2009100378090A priority Critical patent/CN101508123A/en
Publication of CN101508123A publication Critical patent/CN101508123A/en

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Abstract

The invention provides a method for manufacturing a colored solid wood panel, belongs to a processing method for wood utilization, and in particular relates to a method for manufacturing a multi-layer colored panel. The invention aims to provide a method for manufacturing a multi-layer colored panel which overcomes the defects of natural wood and effectively solves the problems of looseness and softness, susceptibility to corrosion, flammability, and the like of fast growing wood. The multi-layer colored panel has the characteristics of environmental protection, inflame retarding, moisture resistance, corrosion resistance, wearing resistance, difficult deformation and strong plasticity.

Description

A kind of manufacture method of color solid plate

Technical field:

The manufacture method of a kind of color solid plate that the present invention proposes belongs to the processing method of wood utilization, and what be specifically related to is a kind of manufacture method of multi layer colour plate.

Background technology:

Cause large stretch of forest to be ruined owing to human a large amount of uses to natural timber now cause to the excessive felling of the woods, some precious seeds faces the danger of extinction.For this reason, the mankind have carried out large-scale artificial afforestration, but because there is various defectives in the timber of spontaneous growth, as scab, die for the sake of honour, natural defects such as black line, and the limit core aberration of self-sow, ftracture easily, STRESS VARIATION and crooked material defective, very fast because of the quick growing species of trees again owing to growing, itself material is just too soft, does not have decay resistance, though inflammable or the like defective is with after the rounding, to cut into slices and paste into veneer with colloid, but speed is given birth to the loose essence of wood and is not changed, and makes natural timber be very restricted in use, does not satisfy the requirement of human high-quality life far away.

Summary of the invention:

At the defective that existing timber exists, the purpose of this invention is to provide a kind of manufacture method that can overcome the defective of natural timber and effectively solve the multi layer colour plate of defectives such as the fast growing wood material is soft, not corrosion-resistant, inflammable.

The present invention also provides a kind of as the integrated solid wood board of the disclosed veneer of above-mentioned invention, and in its sheet material, every veneer of formation can adopt no seeds and different compound modes to carry out stacked combination as required.

A kind of manufacture method of color solid plate, its method is:

1) timber is processed into veneer

To become the thick veneer of 0.2mm-10mm as timber rotary-cut or the slicing that the artificial speed of raw material is given birth to wood or various pin, broad-leaf forest;

2) single-plate dyeing

The veneer of getting ready the dyeing case of packing into, and add the 2Kg-5Kg colorant according to every cubic metre of water, knock down then in the pressure vessel, temperature is controlled at 80 ℃-100 ℃, and humidity is at 60%-90%;

3) negative pressure of vacuum for the first time

Veneer after the dyeing is according to 1Kg-3Kg/cm 2Negative pressure is carried out the negative pressure of vacuum first time, time 20-30 minute;

4) vacuum pressed

According to 5Kg-8Kg/cm 2Vacuum pressed, time 30-60 minute;

5) negative pressure of vacuum for the second time

According to 1Kg-3Kg/cm 2Negative pressure is carried out the negative pressure of vacuum second time, time 10-20 minute;

6) oven dry

Send into drying plant after the veneer that dyeing is good takes out, oven dry is to moisture 10%-14%;

7) dipping

Put into the impregnation tank that contains the colloid maceration extract after the veneer that oven dry is good takes out and carry out impregnation, adjust temperature to 36 ℃-80 ℃;

8) vacuum pressed 4Kg-8Kg/cm 2, time 10-40 minute;

9) negative pressure of vacuum 3Kg-5Kg/cm again 2, time 10-20 minute;

10) veneer that impregnation is good is sent into drying plant after taking out, and dries to moisture content 6%-8%;

11) will dye and reach the needs of the good veneer of impregnation, and stack and carry out pressing after arranging according to collocation; Pressure is at 8Kg-20Kg/cm 2, temperature is at 80 ℃-180 ℃, and pressing time was at 30-240 minute.

The timber that described artificial speed is given birth to wood or various pin, broad-leaf forest can be poplar, paulownia wood, birch or lotus wood, in the first time of negative pressure of vacuum and for the second time after the negative pressure of vacuum, utilizes the slow pressure release of valve to carry out back pressure, thereby reaches tank body external and internal pressure unanimity.

The bake out temperature of the veneer that described dyeing is good is between 70 ℃-90 ℃.

Veneer behind the described impregnation needs with glue spreader surperficial gel resin to be carried out on the veneer surface, and described pressing contains the process of pressurization repeatedly.

The process of described pressurization pressing can be three times pressurization, is pressurised into temperature at 30 ℃-60 ℃ for the first time, and pressure is 2-4Kg/cm 2, the time is 2-10 minute, is pressurised into temperature at 60 ℃-70 ℃ for the second time, pressure is 2-4Kg/cm 2, the time is 3-20 minute, is pressurised into temperature for the third time at 80 ℃-110 ℃, pressure is 7-10Kg/cm 2, the time is 8-20 minute, closes heater afterwards, is cooled to 30 ℃-40 ℃ naturally.

Described firing equipment and drying plant are Boiler Steam or deep fat thermal power unit, and needed pressure is set to pressurized tank.

The used colloid maceration extract of described immersing glue process can be natural glue or for phenolic resin glue or for melamine environmental protection resin glue.

The solids content of described phenolic resin glue is 60%-90%.

The present invention can make natural speed give birth to wood to have colorful color, has environmental protection, fire-retardant, moistureproof, corrosion-resistant, wear-resisting, not yielding, characteristics that plasticity is strong simultaneously.

Description of drawings:

Fig. 1 is a schematic flow sheet of the present invention.

The specific embodiment:

As shown in Figure 1, a kind of manufacture method of color solid is:

1) will become 0.2mm-10mm thick as timber rotary-cut or the slicing that the artificial speed of raw material is given birth to wood or various pin, broad-leaf forest, have the veneer of certain-length and width;

2) veneer is put into staining jar and dye, add entry at staining jar earlier, be preheated to 30-40 ℃, again according to 2Kg-5Kg/m 3Water adds colorant, in press device, with firing equipment temperature is controlled at 80 ℃-100 ℃, and humidity is at 60%-90%;

3) according to 1Kg-3Kg/cm 2Carry out the negative pressure of vacuum first time, time 20-30 minute;

4) according to 5Kg-8Kg/cm 2Vacuum pressed, time 30-60 minute;

5) according to 1Kg-3Kg/cm 2Carry out the negative pressure of vacuum second time, time 10-20 minute;

6) send into drying plant after the veneer taking-up that will dye good, oven dry is to moisture 10%-14%;

7) will dry and put into the impregnation tank that contains the colloid maceration extract after good veneer takes out and carry out impregnation, adjust temperature to 36 ℃-80 ℃;

8) vacuum pressed 4Kg-8Kg/cm 2, time 10-40 minute;

9) negative pressure of vacuum 3Kg-5Kg/cm again 2, time 10-20 minute;

10) veneer that impregnation is good is sent into drying plant after taking out, and oven dry is to moisture 6%-8%;

11) will dye and reach the needs of the good veneer of impregnation, and stack and carry out pressing after arranging according to collocation; Pressure is at 8Kg-20Kg/cm 2, temperature is at 80 ℃-180 ℃, and pressing time was at 30-240 minute.

The timber that described artificial speed is given birth to wood or various pin, broad-leaf forest can be poplar, paulownia wood, birch or lotus wood, in the first time of negative pressure of vacuum and for the second time after the negative pressure of vacuum, utilizes the slow pressure release of valve to carry out back pressure, thereby reaches tank body external and internal pressure unanimity.

The bake out temperature of the veneer that described dyeing is good is between 70 ℃-90 ℃.

Veneer behind the described impregnation needs with glue spreader surperficial gel resin to be carried out on the veneer surface, and described pressing contains the process of pressurization repeatedly.

The process of described pressurization pressing can be three times pressurization, is pressurised into temperature at 30 ℃-60 ℃ for the first time, and pressure is 2-4Kg/cm 2, the time is 2-10 minute, is pressurised into temperature at 60 ℃-70 ℃ for the second time, pressure is 2-4Kg/cm 2, the time is 3-20 minute, is pressurised into temperature for the third time at 80 ℃-110 ℃, pressure is 7-10Kg/cm 2, the time is 8-20 minute, closes heater afterwards, is cooled to 30 ℃-40 ℃ naturally.

Described firing equipment and drying plant are Boiler Steam or deep fat thermal power unit, and needed pressure is set to pressurized tank.

The used colloid maceration extract of described immersing glue process can be natural glue or for phenolic resin glue or for melamine environmental protection resin glue.

The solids content of described phenolic resin glue is 60%-90%.

Below in conjunction with embodiment the present invention is further detailed;

Embodiment one: adopt 1.5m 3Birch, (density is 1: 1.2) is example, makes China ink nut-brown seven color wood.

A) slicing 1mm-10mm is thick, the preferred thick veneer skin of 2mm 0.5m 3, rotary-cut 0.1-2mm is thick, the preferred thick veneer skin 1.0m of 1mm 3, add up to: 1.5m 3

B) in pressure vessel, add water, about 1.5m 3-2m 3, after water injection be preheated to about 40 ℃, throw in dyestuff, wherein, red 1.29kg accounts for 43%, and green 1.38kg accounts for 46%, blueness: 0.33kg, account for 11%, add up to the 3kg dyestuff.

A) veneer of getting ready is packed into knock down in the pressure vessel closing containers jar mouth in the stainless steel case and check locking jar mouthful, humidification to 90%.

B) start vavuum pump and open valve to carrying out the vacuum work negative pressure in the pressure vessel, pressure is 1Kg-3Kg/cm 2, 2kg/cm preferably 2, time 20-30 minute, preferably 30 minutes, shut down back pressure to normal pressure.

C) start air press, to being forced into 5-8kg/cm in the pressure vessel 2, 6kg/cm preferably 2, time 30-60 minute, preferably 1 hour, valve-off was shut down then, and row pressure is to normal pressure.

D) start vavuum pump, open valve pressure vessel is really worked negative pressure to 1Kg-3Kg/cm 2, 2kg/cm preferably 2, carry out the negative pressure of vacuum second time, time 10-20 minute, be preferably 20 minutes, valve-off is shut down, and opens the intake valve back pressure, takes out the stainless steel net cage, takes out the good veneer of dyeing.

E) send in the drying plant dying lustful veneer, at pressure at 8Kg-20Kg/cm2, preferred 12Kg/cm 2, temperature is preferably dried to moisture 14%-10% under 80 ℃ of situations 70 ℃ of-90 ℃ of temperature.。

F) will dry good dyed plate, and put into and contain in the glue container, and put into and close in the pressure volume pot jar mouthful, heat to 60 ℃.Described colloid is a natural glue or for phenolic resin glue or for melamine environmental protection resin glue, is preferably to be no less than 60% phenolic resin glue for solids content, and the glue container of packing into exceeded 5cm for well by the glue amount for soaking dyed plate.

G) start air engine vacuum pressed 4Kg-8Kg/cm 2, 5kg/cm preferably 2, time 10-40 minute, the preferred 25 minutes time, back valve-off was shut down row pressure.

A) start vavuum pump, open valve carrying out vacuum work negative-pressure vacuum negative pressure 3Kg-5Kg/cm in the container 2, preferred 3kg/cm 2, time 10-20 minute, the preferred 10 minutes time, back valve-off was shut down, and back pressure is opened the container tank mouth.Take out veneer, veneer is carried out surperficial gel resin with glue spreader.

B) veneer of clear good glue is sent in the drying plant, temperature is controlled between 70 ℃-90 ℃, and oven dry is to moisture 6% to 8% under preferred 70 ℃ of situations of temperature.

C) will dry good veneer, need arrange by slicing and rotary-cut, thickness earlier.

D) will divide requirement elder generation 3-5 layer slicing plate or the 10-15 layer rotary-cut plate of good veneer according to specification, the rift grain direction side of laminating is to the scale aluminium alloy backing plate, in order to sending in the hot press.The multi-level veneer for preparing is added a backing plate again together with backing plate and on veneer, in case adhere on the press liner plate after the pressurization of heating.

E) pressurization begins that temperature is added to 30 ℃ and just can work, and the first time, pressure was 2-4Kg/cm 2, preferred pressure 3kg/cm 3, the time is 2-10 minute, the preferred 2 minutes time, the secondary moulding pressure is 2-4Kg/cm 2, preferred pressure 3kg/cm 3, the time is 3-20 minute, and the preferred 5 minutes time, temperature is at 60 ℃-70 ℃, and preferred temperature is 60 ℃.Three pressure are 7Kg-10Kg/cm 2, preferred pressure 8kg/cm 3, temperature is at 80 ℃-110 ℃, and preferably temperature is 100 ℃, and the time is 8-20 minute, the preferred 15 minutes time.

F) close warmer, be cooled to 30 ℃-40 ℃ naturally, release is taken out and is pressed seven synthetic color bad plates of solid wood blank, sends into saw material chamber by the dimension saw material.

Embodiment two: adopt 1.5m 3The lotus birch, (density is 1:1.2) is example, makes China ink nut-brown seven color wood.

A) the thick veneer skin 1.4m of rotary-cut 1.2mm 3

B) in pressurizing vessel, add water, 1.8m 3-2.3m 3But basic-dyeable fibre is thrown in about 45 ℃ of preheatings after water injection, and red 3.36kg accounts for 48%, and green 3.36kg accounts for 48%, and blue 0.28kg accounts for 40%, adds up to the 7kg dyestuff.

A) pack into stainless (steel) wire and drop into closing containers in the pressure vessel of the veneer of getting ready, jar mouthful and check locking jar mouthful, heat to 90 ℃.

B) start vacuum air pump, to carrying out the negative 2kg/cm of vacuum work in the container 2, shut down back pressure after 30 minutes.

C) start vacuum press, to being forced into 6kg/cm in the container 2, after 1 hour, valve-off is shut down, row pressure.

D) start vavuum pump, open valve carrying out vacuum work, negative pressure 2kg/cm in the container 2, 20 minutes, valve-off was shut down, and opens the intake valve back pressure, took out the stainless steel net cage and took out the good veneer of dyeing.

E) the good veneer of dyeing is sent into drying plant under 80 ℃ of situations of normal temperature, dry below the moisture 14%-10%.

F) will dry good dyed plate, put in the dress glue container. put in the pressure volume pot, and close a jar mouth, heat to 60 ℃-70 ℃, described colloid is that solids content is no less than 60% phenolic resin glue, and the glue container of packing into exceeded 5cm for well by the glue amount for soaking dyed plate.

G) start air compressor machine and be forced into 5kg/cm 2, 30 minutes, valve-off was shut down row pressure.

H) start vavuum pump, open valve carrying out vacuum work, negative pressure 3kg/cm in the container 2, 15 minutes, valve-off was shut down, and back pressure is opened the container tank mouth, takes out veneer and with the glue machine veneer is carried out surperficial gel resin.

I) veneer of clear good glue is sent in the drying plant and under 70 ℃ of situations of normal temperature, dried, to moisture 6% to 8%.

J) will dry good veneer according to the specification needs, the rift grain direction laminates, and is put on the alloy backing plate of specification, in order to sending in the hot press.The multilayer for preparing is single together with backing plate, and on veneer, add a backing plate again, in case adhere on the platen after the pressurization of heating.

K) pressurization begins that temperature is added to 30 ℃ and just can work, and 3kg/cm pressurizes the first time 2, 2 minutes 30 ℃-60 ℃, secondary pressurization 3kg/cm 2, 5 minutes 60 ℃-70 ℃, three times the pressurization 8kg/cm 2, temperature 100%-120 ℃, 10 minutes.

A) close warmer and lower the temperature naturally and be cooled to 30 ℃-40 ℃, the seven synthetic color solid wood blank material that press are taken out in release.

Claims (9)

1. the manufacture method of a color solid plate, its manufacture method is:
1) will become the thick veneer of 0.2mm-10mm as timber rotary-cut or the slicing that the artificial speed of raw material is given birth to wood or various pin, broad-leaf forest;
2) single-plate dyeing
The veneer of getting ready the dyeing case of packing into, and add the 2Kg-5Kg colorant according to every cubic metre of water, knock down then in the pressure vessel, temperature is controlled at 80 ℃-100 ℃, and humidity is at 60%-90%;
3) according to 1Kg-3Kg/cm 2Carry out the negative pressure of vacuum first time, time 20-30 minute;
4) according to 5Kg-8Kg/cm 2Vacuum pressed, time 30-60 minute;
5) according to 1Kg-3Kg/cm 2Carry out the negative pressure of vacuum second time, time 10-20 minute;
6) send into drying plant after the veneer taking-up that will dye good, oven dry is to moisture 10%-14%;
7) will dry and put into the impregnation tank that contains the colloid maceration extract after good veneer takes out and carry out impregnation, adjust temperature to 36 ℃-80 ℃;
8) vacuum pressed 4Kg-8Kg/cm 2, time 10-40 minute;
9) negative pressure of vacuum 3Kg-5Kg/cm again 2, time 10-20 minute;
10) veneer that impregnation is good is sent into drying plant after taking out, and oven dry is to moisture 6%-8%;
11) will dye and reach the needs of the good veneer of impregnation, on forcing press, carry out pressing after arranging according to collocation; Pressure is at 8Kg-20Kg/cm 2, temperature is at 80 ℃-180 ℃, and pressing time was at 30-240 minute.
2. press the manufacture method of the described a kind of color solid plate of claim 1, the timber that it is characterized in that described living wood of artificial speed or various pin, broad-leaf forest can be poplar, paulownia wood, birch or lotus wood, in the first time of negative pressure of vacuum and for the second time after the negative pressure of vacuum, utilize the slow pressure release of valve to carry out back pressure, thereby reach tank body external and internal pressure unanimity.
3, by the manufacture method of the described a kind of color solid plate of claim 1, it is characterized in that the used colloid maceration extract of described immersing glue process can be natural glue or phenolic resin glue or melamine environmental protection resin glue.
4, by the manufacture method of the described a kind of color solid plate of claim 2, the bake out temperature that it is characterized in that the veneer that described dyeing is good is between 70 ℃-90 ℃.
5, by the manufacture method of claim 1 or 2 or 3 or 4 arbitrary described a kind of color solid plates, it is characterized in that the veneer behind the described impregnation needs with glue spreader surperficial gel resin to be carried out on the veneer surface, described pressing contains the repeatedly process of pressurization.
6, by the manufacture method of the described a kind of color solid plate of claim 5, it is characterized in that the process of described pressurization pressing can be three times pressurization, be pressurised into temperature at 30 ℃-60 ℃ for the first time, pressure is 2-4Kg/cm 2,, the time is 2-10 minute, is pressurised into temperature at 60 ℃-70 ℃ for the second time, pressure is 2-4Kg/cm 2,, the time is 3-20 minute, is pressurised into temperature for the third time at 80 ℃-110 ℃, pressure is 7-10Kg/cm 2, the time is 8-20 minute, closes heater afterwards, is cooled to 30 ℃-40 ℃ naturally.
7, by the manufacture method of profit requirement 5 described a kind of color solid plates, it is characterized in that described firing equipment and drying plant are Boiler Steam or deep fat thermal power unit, needed pressure is set to pressurized tank.
8,, it is characterized in that the used colloid maceration extract of described immersing glue process can be natural glue or for phenolic resin glue or be melamine environmental protection resin glue by the manufacture method of the described a kind of color solid plate of claim 5.
9, by the manufacture method of the described a kind of color solid plate of claim 8, the solids content that it is characterized in that described phenolic resin glue is 60%-90%.
CNA2009100378090A 2009-03-12 2009-03-12 Color solid plate manufacture method CN101508123A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101791888A (en) * 2010-03-05 2010-08-04 宋英 Manufacturing method of heat-resistant ultrawear-resistant ametabolic composite board
CN102179842A (en) * 2011-03-01 2011-09-14 南京林业大学 Impregnation densified veneer enhanced laminated veneer lumber and a manufacturing method thereof
CN102241038A (en) * 2011-06-15 2011-11-16 王殿国 Method for manufacturing colored solid wood board
CN103128818A (en) * 2013-03-04 2013-06-05 中南林业科技大学 Gradient ramp cotton wood weighting sawn timber, manufacture method and gradual change heat treatment device
CN103817750A (en) * 2014-03-13 2014-05-28 程进华 Manufacturing method of reorganized solid board
CN103878834A (en) * 2014-04-11 2014-06-25 广州市澳安木业有限公司 Method for manufacturing high-density composite board and high-density composite board with embossing effect
CN103895070A (en) * 2014-04-23 2014-07-02 国家林业局泡桐研究开发中心 Method of using poplar or poplar and paulownia to manufacture imitated precious wood
CN107225641A (en) * 2016-03-23 2017-10-03 廊坊华日家具股份有限公司 A kind of new restructuring wooden furniture material and its manufacture method
CN107584601A (en) * 2017-09-20 2018-01-16 阜南佳利工艺品有限公司 A kind of straw plaited colouring method

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101791888A (en) * 2010-03-05 2010-08-04 宋英 Manufacturing method of heat-resistant ultrawear-resistant ametabolic composite board
CN102179842A (en) * 2011-03-01 2011-09-14 南京林业大学 Impregnation densified veneer enhanced laminated veneer lumber and a manufacturing method thereof
CN102179842B (en) * 2011-03-01 2013-09-04 南京林业大学 Manufacturing method of impregnation densified veneer enhanced laminated veneer lumber
CN102241038A (en) * 2011-06-15 2011-11-16 王殿国 Method for manufacturing colored solid wood board
CN103128818A (en) * 2013-03-04 2013-06-05 中南林业科技大学 Gradient ramp cotton wood weighting sawn timber, manufacture method and gradual change heat treatment device
CN103128818B (en) * 2013-03-04 2015-12-30 中南林业科技大学 A kind of gradient color poplar weightening finish sawn timber and manufacture method thereof and gradual change annealing device
CN103817750A (en) * 2014-03-13 2014-05-28 程进华 Manufacturing method of reorganized solid board
US10538064B2 (en) 2014-04-11 2020-01-21 Guangzhou Austrailian Eucalyptus Timber Flooring Co Ltd. Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
US10213989B2 (en) 2014-04-11 2019-02-26 Guangzhou Australian Eucalyptus Timber Flooring Co Ltd. Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
CN103878834A (en) * 2014-04-11 2014-06-25 广州市澳安木业有限公司 Method for manufacturing high-density composite board and high-density composite board with embossing effect
CN103878834B (en) * 2014-04-11 2016-05-04 广州市澳安木业有限公司 There is the preparation method of the high density composite plank of natural wood veins wire drawing and anaglyph
CN106660356A (en) * 2014-04-11 2017-05-10 广州市澳安木业有限公司 Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
CN103895070A (en) * 2014-04-23 2014-07-02 国家林业局泡桐研究开发中心 Method of using poplar or poplar and paulownia to manufacture imitated precious wood
CN103895070B (en) * 2014-04-23 2015-07-15 国家林业局泡桐研究开发中心 Method of using poplar or poplar and paulownia to manufacture imitated precious wood
CN107225641A (en) * 2016-03-23 2017-10-03 廊坊华日家具股份有限公司 A kind of new restructuring wooden furniture material and its manufacture method
CN107584601A (en) * 2017-09-20 2018-01-16 阜南佳利工艺品有限公司 A kind of straw plaited colouring method

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