CN101507997A - Automatic clicker of cell diaphragm - Google Patents

Automatic clicker of cell diaphragm Download PDF

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Publication number
CN101507997A
CN101507997A CN 200910068094 CN200910068094A CN101507997A CN 101507997 A CN101507997 A CN 101507997A CN 200910068094 CN200910068094 CN 200910068094 CN 200910068094 A CN200910068094 A CN 200910068094A CN 101507997 A CN101507997 A CN 101507997A
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CN
China
Prior art keywords
support
cylinder
plate
base plate
nut
Prior art date
Application number
CN 200910068094
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Chinese (zh)
Other versions
CN101507997B (en
Inventor
檀润华
韦子辉
王东林
李强
侯东超
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河北工业大学
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Application filed by 河北工业大学 filed Critical 河北工业大学
Priority to CN 200910068094 priority Critical patent/CN101507997B/en
Publication of CN101507997A publication Critical patent/CN101507997A/en
Application granted granted Critical
Publication of CN101507997B publication Critical patent/CN101507997B/en

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    • Y02E60/12

Abstract

The invention relates to an automatic gouging machine for a battery diaphragm, which is characterized by comprising an unreeling mechanism, a paper feeding mechanism, a punching mechanism, a guide mechanism, a reeling mechanism and a PLC control system which are sequentially fastened on a large base plate according to the process order; the unreeling mechanism comprises an unreeling shaft and an unreeling bracket; the paper feeding mechanism comprises a suspended sliding type adjusting mechanism and a roller screw-in structure; the punching mechanism comprises a gas cylinder bracket mechanism and a die bracket mechanism which adopt the modular design; the guide mechanism mainly comprises a guide roller bracket and a guide roller; and the reeling mechanism mainly comprises a friction adjusting mechanism, a winding core, a speed reducing motor, a reeling bracket and a reeling shaft. The gouging machine can adapt to the production requirements of button battery diaphragm with a plurality of specifications, and has the characteristics of simple structure, high efficiency and low cost.

Description

Automatic clicker of cell diaphragm

Technical field

The present invention relates to a kind of battery diaphragm process technology, but be specially a kind of automatic clicker of cell diaphragm of stamping-out plurality of specifications button cell.

Background technology

Battery (pole piece) diaphragm paper is widely used in the battery industry.The battery diaphragm that producing button cell needs need be cut out in barrier film paper tape upper punch and obtain.The pure manual or artificial paper feeding of the many employings of existing enterprise, the semi-automatic mode production and processing battery diaphragm of mechanical stamping, production efficiency is low, utilization rate to main dependence on import, expensive barrier film paper tape is not high, cause unnecessary waste, increased production cost, also be difficult to respond fast the needs of market the different size battery diaphragm.

Summary of the invention

At the deficiencies in the prior art, technical problem to be solved by this invention is: a kind of automatic clicker of cell diaphragm is provided, this clicker press machine can be finished the automatic stamping-out work of battery diaphragm automatically, the production efficiency height, barrier film paper tape utilization rate height, and simple in structure, easy and simple to handle, safe and reliable, applicability is good.

The technical scheme that the present invention solve the technical problem is: design a kind of automatic clicker of cell diaphragm, it is characterized in that this clicker press machine comprises according to process sequence to be anchored on unreeling structure, paper feed mechanism, punching mechanism, guiding mechanism and rolling-up mechanism and PLC control system on the big base plate successively;

Described unreeling structure comprises unreeling shaft and unreels support that unreeling shaft is fastened on by nut and unreels on the support, unreels support and is anchored on the big base plate; On unreeling shaft, wear and be placed with nut, packing ring, spring, small front apron, volume core and big baffle plate according to process sequence;

Described paper feed mechanism comprises outstanding gliding style governor motion and pressure roller screw type structure; Described pressure roller screw type structure is made up of electric machine support, stepper motor, shaft coupling, top roll and lower roll, and stepper motor is anchored on the electric machine support, and electric machine support is fixed on the big base plate, and stepper motor is connected with lower roll through shaft coupling; Described outstanding gliding style governor motion comprises wallboard, lower spring, slide block, upper spring, nut, double-screw bolt and top board, top board is anchored on the wallboard, and be threaded with double-screw bolt, slide block is embedded in wallboard, and link to each other with wallboard by lower spring, slide block links to each other with double-screw bolt by upper spring, and lower shoe is connected with big base plate by bolt; Regulate double-screw bolt and can regulate the position of top roll, compress the barrier film paper tape; Described stepper motor is by the control of PLC control system, and the step pitch that can regulate paper feed is finished the batch (-type) paper feed;

Described punching mechanism comprises the cylinder bracket institution and the mould frame mechanism of modularized design; Described cylinder bracket institution is made up of support column, cylinder support plate, cylinder and substrate; The cylinder support plate is connected by support column with substrate, and cylinder is anchored on the cylinder support plate, substrate by bolted on big base plate; Described mould frame mechanism is made of cylinder connector, suspension member, cope match-plate pattern, many drifts, mould bases a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices, guide pin bushing, guide pillar, die and mould framing plate, die is embedded in the mould framing plate, many drifts are fastened on the cope match-plate pattern, cope match-plate pattern is connected through guide pin bushing, guide pillar with mould framing plate, suspension member is anchored on the cope match-plate pattern, the cylinder connector is connected with suspension member by chute, and is connected with cylinder in the cylinder bracket institution by screw thread, mould framing plate by bolted on substrate; Cylinder is equipped with electromagnetic inductor by the control of PLC control system on the cylinder, can control the stroke of cylinder; On the big base plate below the punching mechanism, have material-dropping hole, and material collecting disc is installed;

Described guiding mechanism is made of guide roller support, guiding roll shaft, nut, bearing and guide roller; Guide roller is connected with the guiding roll shaft by bearing, and the guiding roll shaft is connected with the guide roller support by nut, and the guide roller support is by being bolted on the big base plate;

Described rolling-up mechanism comprises nut, packing ring, spring, friction plate, volume core, reducing motor, rolling support and Scroll; Described nut, packing ring, spring, friction plate, volume core and reducing motor are connected on the Scroll according to process sequence, and Scroll is by being threaded on the rolling support, the rolling support by bolted on big base plate.

Compared with prior art, automatic clicker of cell diaphragm of the present invention has significantly improved the production efficiency of battery diaphragm and to the utilization rate of barrier film paper tape, alleviate working strength of workers, saved resource, reduced production cost, can adapt to the production requirement of plurality of specifications button cell barrier film, and simple in structure, the assembly compactness, safe and reliable, cost is lower, is applicable to industrializing implementation.

Description of drawings

The complete machine structure schematic diagram of a kind of embodiment of Fig. 1 automatic clicker of cell diaphragm of the present invention;

The unreeling structure structural representation of a kind of embodiment of Fig. 2 automatic clicker of cell diaphragm of the present invention;

The paper feed mechanism structural representation of a kind of embodiment of Fig. 3 automatic clicker of cell diaphragm of the present invention;

The stamping-out mechanism structural representation of a kind of embodiment of Fig. 4 automatic clicker of cell diaphragm of the present invention;

The guiding mechanism structural representation of a kind of embodiment of Fig. 5 automatic clicker of cell diaphragm of the present invention;

The rolling-up mechanism structural representation of a kind of embodiment of Fig. 6 automatic clicker of cell diaphragm of the present invention;

The PLC control system principle schematic of a kind of embodiment of Fig. 7 automatic clicker of cell diaphragm of the present invention.

The specific embodiment:

Further narrate the present invention below in conjunction with embodiment and accompanying drawing thereof.

The automatic clicker of cell diaphragm of the present invention's design is (hereinafter to be referred as clicker press machine, referring to Fig. 1-7), it is characterized in that this clicker press machine comprises according to process sequence to be anchored on unreeling structure 1, paper feed mechanism 2, punching mechanism 3, guiding mechanism 4 and rolling-up mechanism 5 and PLC control system on the big base plate 8 successively; The work of PLC control system control complete machine particularly realizes the coordination of " paper feed, a punching press ".

Described unreeling structure 1 (with reference to Fig. 2) comprises unreeling shaft 10 and unreels support 18 that unreeling shaft 10 is fastened on by nut 17 and unreels on the support 18, unreels support 18 and is anchored on the big base plate 8; On unreeling shaft 10, wear and be placed with nut 11, packing ring 12, spring 13, small front apron 14, volume core 15 and big baffle plate 16 according to process sequence.During work, barrier film paper tape 9 is enclosed within on the volume core 15, and adjusting nut 11 makes small front apron 14 push down barrier film paper tape 9 with suitable tension force, discharges barrier film paper tape 9 gently equably, can realize intermittently, steadily unreel.

Described paper feed mechanism 2 (referring to Fig. 3) comprises outstanding gliding style governor motion and pressure roller screw type structure.Described pressure roller screw type structure is made up of electric machine support 20, stepper motor 19, shaft coupling 21, top roll 30 and lower roll 31, stepper motor 19 is anchored on the electric machine support 20, electric machine support 20 is fixed on the big base plate 8, and stepper motor 19 is connected with lower roll 31 through shaft coupling 21; Described outstanding gliding style governor motion comprises wallboard 22, lower spring 24, slide block 25, upper spring 26, nut 27, double-screw bolt 28 and top board 29, top board 29 is anchored on the wallboard 22, and be threaded with double-screw bolt 28, slide block 25 is embedded in wallboard 22, and link to each other with wallboard 22 by lower spring 24, slide block 25 links to each other with double-screw bolt 28 by upper spring 26, and lower shoe 23 is connected with big base plate 8 by bolt.By regulating double-screw bolt 28, can regulate the position of top roll 30, realize compressing barrier film paper tape 9.Stepper motor 19 is by the control of PLC control system, and the step pitch that can regulate paper feed is finished the batch (-type) paper feed.

Described punching press or stamping-out mechanism 3 (referring to Fig. 4) comprise the cylinder bracket institution and the mould frame mechanism of modularized design; Described cylinder bracket institution is made up of support column 32, cylinder support plate 33, cylinder 34 and substrate 44.Cylinder support plate 33 is connected by support column 32 with substrate 44, and cylinder 34 is anchored on the cylinder support plate 33, substrate 44 by bolted on big base plate 8.Mould frame mechanism is made of cylinder connector 35, suspension member 36, cope match-plate pattern 37, many drifts 38, mould bases a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices 39, guide pin bushing 40, guide pillar 41, die 45 and mould framing plate 47, die 45 is embedded in the mould framing plate 47, many drifts 38 are fastened on the cope match-plate pattern 37, cope match-plate pattern 37 is connected through guide pin bushing 40, guide pillar 41 with mould framing plate 47, suspension member 36 is anchored on the cope match-plate pattern 37, cylinder connector 35 is connected with suspension member 36 by chute, and be connected with cylinder 34 in the cylinder bracket institution by screw thread, mould framing plate 47 by bolted on substrate 44.Described cylinder 34 is equipped with electromagnetic inductor by the control of PLC control system on the cylinder 34, can control the stroke of cylinder 34.On the big base plate 8 below the punching mechanism 3, have material-dropping hole 6, and material collecting disc 7 (referring to Fig. 1) is installed; The barrier film of drawing (pole piece) reveals the material-dropping hole 6 of expecting on hole 46 and the big base plate 8 through substrate, enters in the material collecting disc 7.Described material collecting disc 7 embodiment adopt chute-type design, connect material and material is got in dismounting with convenient installation on big base plate 8.

The further feature of the present invention is that described mould frame mechanism is removable modular construction design, in other words, mould frame mechanism has the supporting design of plurality of specifications, can be according to producing needs, at any time change the mould frame mechanism module of different size, the battery diaphragm of processing different-diameter adapts to the demand that market constantly changes.

Described guiding mechanism 4 (referring to Fig. 5) is made of guide roller support 48, guiding roll shaft 49, nut 50, bearing 51 and guide roller 52.Guide roller 52 is connected with guiding roll shaft 49 by bearing 51, and guiding roll shaft 49 is connected with guide roller support 48 by nut 50, and guide roller support 48 is by being bolted on the big base plate 8.

Described rolling-up mechanism 5 (referring to Fig. 6) comprises nut 53, packing ring 54, spring 55, friction plate 56, volume core 57, reducing motor 58, rolling support 59 and Scroll 60.Wherein, nut 53, packing ring 54, spring 55, friction plate 56, volume core 57 and reducing motor 58 are connected on the Scroll 60 according to process sequence, and Scroll 60 is by being threaded on the rolling support 59, rolling support 59 by bolted on big base plate 8.Barrier film paper tape 9 waste materials after the punching press are wrapped on the volume core 57, and volume core 57 is driven by reducing motor 58, finishes rolling.Nut 53, packing ring 54, spring 55 and friction plate 56 constitute the friction governor motion, and adjusting nut 53 can be controlled the winding tension of diaphragm paper band 9.

PLC control system of the present invention (referring to Fig. 7) is finished human-computer dialogue by touch-screen, shows and control step motor 19 and the technological work of cylinder 34 according to design.The PLC control system is originally as prior art.The adaptive improvement that the need of work of clicker press machine is done the PLC control system according to the present invention, those skilled in the art can finish without creative work.

The operation principle and the process of clicker press machine of the present invention are: during use, barrier film paper tape 9 is placed on the volume core 15 of unreeling structure 1, use adjusting nut 11 to adjust the pretightning force of barrier film paper tape 9, the barrier film paper tape 9 of emitting is sent with lower roll 30 precessions through the top roll 31 of paper feed mechanism 2, enter punching mechanism 3, through guiding mechanism 4, be wound on the volume core 57 of rolling-up mechanism 5.During work, open total power switch earlier, restart reducing motor 58, realization is to the pretightning force of barrier film paper tape 9, start the PLC control system afterwards, the paper feed step pitch is set on touch-screen and selects the stamping-out frequency, PLC control system control step motor 19 and cylinder 34 are finished the automatic stamping-out of battery diaphragm according to the coordination of input value realization " paper feed; a punching press ".

The main feature of clicker press machine of the present invention is: the drift of mould frame mechanism partly adopts the many drift designs through special stock layout in 1 punching mechanism, has improved the utilization rate of barrier film paper tape 9; 2 complete machines adopt PLC system control step motor 19 and cylinder 34 to realize the coordination of " paper feed, a punching press ", have improved production efficiency, and the paper feed amount by stepper motor 19 control barrier film paper tapes 9, raising to the utilization rate of barrier film paper tape 9; 3 punching mechanisms are designed to cylinder bracket institution and two modules of mould frame mechanism, can change different mould frame mechanisms according to producing, and have increased the flexibility degree of equipment, make enterprise can respond market fast.

Claims (3)

1. automatic clicker of cell diaphragm is characterized in that this clicker press machine comprises according to process sequence to be anchored on unreeling structure, paper feed mechanism, punching mechanism, guiding mechanism and rolling-up mechanism and PLC control system on the big base plate successively;
Described unreeling structure comprises unreeling shaft and unreels support that unreeling shaft is fastened on by nut and unreels on the support, unreels support and is anchored on the big base plate; On unreeling shaft, wear and be placed with nut, packing ring, spring, small front apron, volume core and big baffle plate according to process sequence;
Described paper feed mechanism comprises outstanding gliding style governor motion and pressure roller screw type structure; Described pressure roller screw type structure is made up of electric machine support, stepper motor, shaft coupling, top roll and lower roll, and stepper motor is anchored on the electric machine support, and electric machine support is fixed on the big base plate, and stepper motor is connected with lower roll through shaft coupling; Described outstanding gliding style governor motion comprises wallboard, lower spring, slide block, upper spring, nut, double-screw bolt and top board, top board is anchored on the wallboard, and be threaded with double-screw bolt, slide block is embedded in wallboard, and link to each other with wallboard by lower spring, slide block links to each other with double-screw bolt by upper spring, and lower shoe is connected with big base plate by bolt; Regulate double-screw bolt and can regulate the position of top roll, compress the barrier film paper tape; Described stepper motor is by the control of PLC control system, and the step pitch that can regulate paper feed is finished the batch (-type) paper feed;
Described punching mechanism comprises the cylinder bracket institution and the mould frame mechanism of modularized design; Described cylinder bracket institution is made up of support column, cylinder support plate, cylinder and substrate; The cylinder support plate is connected by support column with substrate, and cylinder is anchored on the cylinder support plate, substrate by bolted on big base plate; Described mould frame mechanism is made of cylinder connector, suspension member, cope match-plate pattern, many drifts, mould bases a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices, guide pin bushing, guide pillar, die and mould framing plate, die is embedded in the mould framing plate, many drifts are fastened on the cope match-plate pattern, cope match-plate pattern is connected through guide pin bushing, guide pillar with mould framing plate, suspension member is anchored on the cope match-plate pattern, the cylinder connector is connected with suspension member by chute, and is connected with cylinder in the cylinder bracket institution by screw thread, mould framing plate by bolted on substrate; Cylinder is equipped with electromagnetic inductor by the control of PLC control system on the cylinder, can control the stroke of cylinder; On the big base plate below the punching mechanism, have material-dropping hole, and material collecting disc is installed;
Described guiding mechanism is made of guide roller support, guiding roll shaft, nut, bearing and guide roller; Guide roller is connected with the guiding roll shaft by bearing, and the guiding roll shaft is connected with the guide roller support by nut, and the guide roller support is by being bolted on the big base plate;
Described rolling-up mechanism comprises nut, packing ring, spring, friction plate, volume core, reducing motor, rolling support and Scroll; Described nut, packing ring, spring, friction plate, volume core and reducing motor are connected on the Scroll according to process sequence, and Scroll is by being threaded on the rolling support, the rolling support by bolted on big base plate.
2. automatic clicker of cell diaphragm according to claim 1 is characterized in that described material collecting disc adopts the chute-type design.
3. automatic clicker of cell diaphragm according to claim 1 is characterized in that described mould frame mechanism is removable modular construction.
CN 200910068094 2009-03-11 2009-03-11 Automatic clicker of cell diaphragm CN101507997B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200910068094 CN101507997B (en) 2009-03-11 2009-03-11 Automatic clicker of cell diaphragm

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200910068094 CN101507997B (en) 2009-03-11 2009-03-11 Automatic clicker of cell diaphragm

Publications (2)

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CN101507997A true CN101507997A (en) 2009-08-19
CN101507997B CN101507997B (en) 2012-04-18

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Cited By (15)

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CN101901887A (en) * 2010-06-13 2010-12-01 惠州亿纬锂能股份有限公司 Automatic processing and assembling equipment of battery film
CN102294882A (en) * 2011-07-22 2011-12-28 东莞隽思印刷有限公司 Paper residue scavenging machine
CN102319791A (en) * 2011-06-14 2012-01-18 武汉博赛尔科技有限公司 Automatic lithium strip cutting and locating machine
CN102615209A (en) * 2012-04-16 2012-08-01 宁波富都自动化设备有限公司 Punch forming equipment for lighter windshield
CN102814387A (en) * 2012-09-06 2012-12-12 江麓机电集团有限公司 Punch forming die of high-precision friction plate
CN103042089A (en) * 2011-10-14 2013-04-17 富泰华工业(深圳)有限公司 Stamping device
CN103441297A (en) * 2013-08-12 2013-12-11 张家港市泓溢电源科技有限公司 Paper feeding mechanism of full-automatic plate cladding machine for storage battery electrode plate
CN103915581A (en) * 2013-01-05 2014-07-09 欧阳少波 Automatic molding machine of lithium battery aluminum plastic film
CN104369121A (en) * 2014-11-24 2015-02-25 盐城市华森机械有限公司 Sand tray punching machine
CN105127272A (en) * 2015-09-30 2015-12-09 苏州索力旺新能源科技有限公司 High-precision connection point punching and breaking device
CN103658287B (en) * 2013-11-27 2016-05-25 江苏东顺新能源科技有限公司 A kind of battery grid pressing equipment
CN106040907A (en) * 2016-06-30 2016-10-26 中精集团有限公司 Equipment for machining automobile adjusting support
CN106140957A (en) * 2016-08-30 2016-11-23 中精集团有限公司 A kind of process equipment of boosting system for automobile disk
CN106270106A (en) * 2016-08-24 2017-01-04 芜湖筱笙机电科技有限公司 A kind of sheet type compression cylinder valve block automated production equipment
CN106345885B (en) * 2016-08-24 2019-04-16 芜湖筱笙机电科技有限公司 A kind of sheet type compression cylinder valve block automated production control system

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CN1161899A (en) * 1996-03-13 1997-10-15 严跃 Method for processing microporosities of polymer thin-film
CN2379270Y (en) * 1999-07-06 2000-05-24 楼建军 Chain-plate, multiple pieces feeding and putting mould type automatic stamping-out machine
CN1106050C (en) * 1999-09-24 2003-04-16 国营长虹机器厂 Manufacture of electrically deposited cadmium electrode
CN2411076Y (en) * 1999-10-11 2000-12-20 寿锡伦 Mould mechanism of high speed blanking, stretch and extrusion for part
CN1794500A (en) * 2005-11-09 2006-06-28 北京先达祥技术发展有限责任公司 Lattice metal fail electrode substrate
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CN201022091Y (en) * 2007-03-27 2008-02-13 比亚迪股份有限公司 An adhesive plaster machine for battery electrode slice
CN101038961B (en) * 2007-05-15 2011-05-11 高新峰 Apparatus for preparing Two-sided micropore burr steel belt
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101901887A (en) * 2010-06-13 2010-12-01 惠州亿纬锂能股份有限公司 Automatic processing and assembling equipment of battery film
CN102319791A (en) * 2011-06-14 2012-01-18 武汉博赛尔科技有限公司 Automatic lithium strip cutting and locating machine
CN102294882A (en) * 2011-07-22 2011-12-28 东莞隽思印刷有限公司 Paper residue scavenging machine
CN103042089A (en) * 2011-10-14 2013-04-17 富泰华工业(深圳)有限公司 Stamping device
CN102615209B (en) * 2012-04-16 2014-10-22 宁波富都自动化设备有限公司 Punch forming equipment for lighter windshield
CN102615209A (en) * 2012-04-16 2012-08-01 宁波富都自动化设备有限公司 Punch forming equipment for lighter windshield
CN102814387A (en) * 2012-09-06 2012-12-12 江麓机电集团有限公司 Punch forming die of high-precision friction plate
CN103915581A (en) * 2013-01-05 2014-07-09 欧阳少波 Automatic molding machine of lithium battery aluminum plastic film
CN103915581B (en) * 2013-01-05 2017-07-04 欧阳少波 Lithium battery aluminum-plastic film automatic moulding machine
CN103441297A (en) * 2013-08-12 2013-12-11 张家港市泓溢电源科技有限公司 Paper feeding mechanism of full-automatic plate cladding machine for storage battery electrode plate
CN103658287B (en) * 2013-11-27 2016-05-25 江苏东顺新能源科技有限公司 A kind of battery grid pressing equipment
CN104369121A (en) * 2014-11-24 2015-02-25 盐城市华森机械有限公司 Sand tray punching machine
CN105127272A (en) * 2015-09-30 2015-12-09 苏州索力旺新能源科技有限公司 High-precision connection point punching and breaking device
CN106040907A (en) * 2016-06-30 2016-10-26 中精集团有限公司 Equipment for machining automobile adjusting support
CN106040907B (en) * 2016-06-30 2019-01-15 中精集团有限公司 A kind of equipment for processing automobile adjusting bracket
CN106270106A (en) * 2016-08-24 2017-01-04 芜湖筱笙机电科技有限公司 A kind of sheet type compression cylinder valve block automated production equipment
CN106345885B (en) * 2016-08-24 2019-04-16 芜湖筱笙机电科技有限公司 A kind of sheet type compression cylinder valve block automated production control system
CN106140957A (en) * 2016-08-30 2016-11-23 中精集团有限公司 A kind of process equipment of boosting system for automobile disk

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