CN101444778A - Dry method cull eliminator and application thereof - Google Patents
Dry method cull eliminator and application thereof Download PDFInfo
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- CN101444778A CN101444778A CNA2009100760884A CN200910076088A CN101444778A CN 101444778 A CN101444778 A CN 101444778A CN A2009100760884 A CNA2009100760884 A CN A2009100760884A CN 200910076088 A CN200910076088 A CN 200910076088A CN 101444778 A CN101444778 A CN 101444778A
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Abstract
本发明公开了一种干法分选机及其应用,包括流化床,流化床设有气体分布器和供气装置,流化床还设有振动装置,沿流化床纵向一端设有原矿进入口,另一端设有浮物排出口;沿流化床横向一侧设有向上倾斜的沉物排出段,沉物排出段的尾端包括中矿出料口和尾矿出料口,尾矿出料口侧高于中矿出料口侧。该干法分选机用于物料按密度分选,进行煤炭分选时,可以选出精煤、中煤、矸石等多种产品,效率高、运行稳定。
The invention discloses a dry sorting machine and its application, comprising a fluidized bed, the fluidized bed is provided with a gas distributor and a gas supply device, the fluidized bed is also provided with a vibrating device, and a longitudinal end of the fluidized bed is provided with The raw ore enters the entrance, and the other end is provided with a floating substance discharge port; along the lateral side of the fluidized bed, there is an upwardly inclined sinking discharge section, and the tail end of the sinking discharge section includes a middle ore discharge port and a tailings discharge port. The tailings outlet side is higher than the middle ore outlet side. This dry sorting machine is used for sorting materials according to density. When sorting coal, it can select various products such as clean coal, medium coal, gangue, etc., with high efficiency and stable operation.
Description
技术领域 technical field
本发明涉及一种选矿技术,尤其涉及一种干法分选机及其应用。The invention relates to a mineral processing technology, in particular to a dry separation machine and its application.
背景技术 Background technique
空气重介质流化床选煤是以空气与加重质接触形成的气固悬浮体作为分选介质,悬浮体的密度与分选密度基本相等,属干式重介质分选,具有分选精度高、适应性宽的优点。Air dense medium fluidized bed coal preparation uses the gas-solid suspension formed by the contact of air and aggravated matter as the separation medium. The density of the suspension is basically equal to the separation density. It is a dry dense medium separation with high separation accuracy. , The advantages of wide adaptability.
如图1所示,为现有技术中的一种空气重介质流化床分选机的结构示意图,包括空气室、气体分布器、分选室和刮板输送机等装置,入选原煤从分选机中部给入,轻密度物料上浮,重密度物料下沉,由无级链刮板输送机将浮物和沉物排出。As shown in Figure 1, it is a schematic structural diagram of an air heavy medium fluidized bed separator in the prior art, including air chambers, gas distributors, separation chambers and scraper conveyors. The middle part of the separator is fed in, the light-density material floats up, and the heavy-density material sinks, and the floating and sinking materials are discharged by the stepless chain scraper conveyor.
上述现有技术至少存在以下缺点:There are at least the following disadvantages in the above-mentioned prior art:
分选机内的有效面积利用率太小,物料从分选机中部给入,实际的有效分选面积仅仅占整个分选面积的一半,致使分选机单位面积处理量低;排料刮板与气体分布器之间的间隙可能被扁平的矸石块充填,挤压煤粒嵌入气孔中,造成气体分布器局部堵塞,影响布风均匀性和分选机的长期稳定运行。The utilization rate of the effective area in the sorter is too small, the material is fed from the middle of the sorter, and the actual effective sorting area only accounts for half of the entire sorting area, resulting in a low processing capacity per unit area of the sorter; the discharge scraper The gap between the gas distributor and the gas distributor may be filled with flat gangue blocks, and the extruded coal particles are embedded in the pores, causing local blockage of the gas distributor, affecting the uniformity of air distribution and the long-term stable operation of the separator.
发明内容 Contents of the invention
本发明的目的是提供一种效率高、运行稳定的干法分选机及其应用。The object of the present invention is to provide a dry sorting machine with high efficiency and stable operation and its application.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明的干法分选机,包括流化床,所述流化床设有气体分布器和供气装置,所述流化床的一端设有原矿进入口;另一端设有浮物排出口;所述流化床的一侧设有沉物排出段;所述流化床设有振动装置。The dry separator of the present invention comprises a fluidized bed, the fluidized bed is provided with a gas distributor and a gas supply device, one end of the fluidized bed is provided with an ore inlet; the other end is provided with a float discharge port ; One side of the fluidized bed is provided with a sediment discharge section; the fluidized bed is provided with a vibrating device.
本发明的上述干法分选机的应用,其特征在于,该干法分选机用于矿物分选,分选后的产品包括浮物和沉物,所述浮物为低密度的精矿。The application of the above-mentioned dry sorting machine of the present invention is characterized in that the dry sorting machine is used for mineral sorting, and the products after sorting include floating objects and sinking objects, and the floating objects are low-density concentrates .
由上述本发明提供的技术方案可以看出,本发明所述的干法分选机及其应用,由于原矿进入口和浮物排出口分别设于流化床的两端,沉物排出段设于流化床的一侧,且流化床设有振动装置,在流化分选的基础上增加了振动分选,并通过振动出料,效率高、运行稳定。As can be seen from the technical scheme provided by the present invention, the dry separator and its application according to the present invention, since the raw ore inlet and the float outlet are respectively arranged at the two ends of the fluidized bed, and the sink discharge section is arranged It is located on one side of the fluidized bed, and the fluidized bed is equipped with a vibrating device. On the basis of fluidized separation, vibration separation is added, and the material is discharged through vibration, with high efficiency and stable operation.
附图说明 Description of drawings
图1为现有技术中的干法分选机的结构示意图;Fig. 1 is the structural representation of dry sorting machine in the prior art;
图2为本发明的干法分选机的结构示意图。Fig. 2 is the structural representation of the dry sorting machine of the present invention.
具体实施方式 Detailed ways
本发明的干法分选机,其较佳的具体实施方式如图2所示,包括流化床1,流化床设有气体分布器和供气装置10。流化床1还设有振动装置4。流化床1的一端设有原矿进入口2;另一端设有浮物排出口3。在流化分选的基础上增加了振动分选,并通过振动出料,效率高、运行稳定。The preferred embodiment of the dry separator of the present invention is shown in FIG. 2 , which includes a fluidized
流化床的上方可以设有拨料轮5,拨料轮5可以靠近浮物排出口3。A shifting wheel 5 can be arranged above the fluidized bed, and the shifting wheel 5 can be close to the
流化床1的一侧设有沉物排出段,具体可以在流化床1的一侧设有沉物排出口6,沉物排出段连接在沉物排出口6处。One side of the fluidized
沉物排出段可以包括排料床7,排料床7可以与振动装置4连接。排料床4可以设有气体分布器和供气装置10。The sediment discharge section may include a
排料床7的出料端可以高于进料端。排料床7的出料端的一侧为中矿出料口9;另一侧为尾矿出料口8。排料床7的尾矿出料口8侧可以高于中矿出料口9侧;根据矿物的性质,也可以是排料床7的中矿出料口9侧高于尾矿出料口8侧。当仅需要分选出两种产品时,可以是尾矿出料口8侧与中矿出料口9侧处于同一水平高度,将尾矿出料口8与中矿出料口9合二为一。The discharge end of the
上述流化床1和排料床4的气体分布器的材料可以包括多孔板,上层可以采用高摩擦系数的多孔橡胶板制作。The material of the gas distributor of the fluidized
本发明的上述的干法分选机的应用,其较佳的具体实施方式是,该干法分选机用于矿物分选,分选后的产品可以包括精矿、中矿、尾矿,精矿即为所述浮物。The application of above-mentioned dry sorting machine of the present invention, its preferred embodiment is, this dry sorting machine is used for mineral sorting, and the product after sorting can comprise concentrate, middle ore, tailings, Concentrate is the floating substance.
该干法分选机可以用于煤炭分选,精矿为精煤,中矿为中煤,尾矿为矸石。The dry separator can be used for coal separation, the concentrate is clean coal, the middle mine is medium coal, and the tailings are gangue.
该干法分选装置也可以分选出两种产品或分选出三种以上的产品。The dry sorting device can also sort out two kinds of products or sort out more than three kinds of products.
下面对本发明的具体实施例的工作原理进行详细的描述:The working principle of the specific embodiment of the present invention is described in detail below:
干法分选机由流化床分选段和沉物排出段两部分组成,入料原煤进入分选机后首先在流化床分选段分选,床面由多孔、高摩擦系数的橡胶底板构成,重产物以振动输送代替刮板输送,床层上部的低密度物料受到流化的重介质作用悬浮在流化床的上部,得不到底板赋予的高摩擦力作用,而在拨料轮的作用下经精煤排料口(即浮物排出口3)排出,床层底部的高密度物料在底板摩擦力和振动产生的惯性力作用下经挡板排料口(即沉物排出口6)排出。The dry sorting machine is composed of two parts: a fluidized bed sorting section and a sinking discharge section. After entering the separator, raw coal is first sorted in the fluidized bed sorting section. The bed surface is composed of a porous, high friction coefficient rubber bottom plate. The heavy product is conveyed by vibration instead of scraper, and the low-density material on the upper part of the bed is suspended in the upper part of the fluidized bed by the fluidized heavy medium, so the high friction effect given by the bottom plate cannot be obtained, while the material on the dial wheel The high-density material at the bottom of the bed is discharged through the discharge port of the baffle (that is, the sink discharge port 6) under the action of the inertial force generated by the friction force of the bottom plate and vibration. )discharge.
流化床分选出的高密度物料进入沉物排出段,沉物排出段的设置一方面是为了防止加重质大量外泄,因为重产物是从床层底部连续排料的;另一方面也可借助风力摇床分选原理进行再选,从而实现了一台分选机同时可产出2种以上的煤炭产品,而现有技术的干法分选机只能出2种产品。The high-density material separated by the fluidized bed enters the sediment discharge section. On the one hand, the setting of the sediment discharge section is to prevent a large amount of aggravated matter from leaking out, because the heavy product is continuously discharged from the bottom of the bed; on the other hand, it is also Re-selection can be carried out with the help of the separation principle of the wind shaker, so that one sorting machine can produce more than two kinds of coal products at the same time, while the dry sorting machine of the prior art can only produce two kinds of products.
本发明的干法分选机技术可靠性高,床层底部高密度物料的振动输送避免了原来的刮板输送挤压煤粒嵌入气孔,造成气体分布器局部堵塞的问题;The technical reliability of the dry separator of the present invention is high, and the vibration conveying of the high-density material at the bottom of the bed avoids the problem of partial blockage of the gas distributor caused by the original scraper conveying and extruding coal particles embedded in the pores;
单位面积处理量高,分选机的入料是自分选机一端给入,精煤沿分选机纵向运动至尾端排出,分选机的纵向长度就等于分选区域的长度,从而有效提高了机内分选面积的利用率;The processing capacity per unit area is high. The feed of the sorter is fed from one end of the sorter, and the clean coal moves longitudinally along the sorter to the tail end. The longitudinal length of the sorter is equal to the length of the sorting area, thereby effectively improving Improve the utilization rate of the sorting area in the machine;
使得分选机的大型化得以实现,通过加宽分选机的宽度就可扩大分选机的处理量;The large-scale sorting machine can be realized, and the processing capacity of the sorting machine can be expanded by widening the width of the sorting machine;
轻重产物的输送方式与床层均匀稳定流化相协调;振动输送还使得浅槽流态化分选成为可能,而床层深度越小,流化效果越好,而现有技术的流化床分选机因为采用刮板排料方式,必须采用较深的床层;此外,将振动能量引入普通流化床,强化了气固之间的接触,有助于改善流化床的流化和分选特性。The transportation mode of light and heavy products is coordinated with the uniform and stable fluidization of the bed; the vibration transportation also makes it possible to separate the shallow groove fluidization, and the smaller the bed depth, the better the fluidization effect, while the fluidized bed of the prior art Because the sorter adopts the scraper discharge method, it must use a deep bed; in addition, the vibration energy is introduced into the ordinary fluidized bed, which strengthens the contact between gas and solid, and helps to improve the fluidization and sorting characteristics.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102198446A (en) * | 2011-05-03 | 2011-09-28 | 中国矿业大学(北京) | Heavy-media dry-method separator with vibration discharge function |
| WO2020098707A1 (en) * | 2018-11-14 | 2020-05-22 | 王光领 | Air dry sand coal sorting system |
| CN113145460A (en) * | 2021-03-31 | 2021-07-23 | 唐山市神州机械有限公司 | Energy-saving coal dry separation system with multiple air sources for air supply |
| CN115921090A (en) * | 2022-11-15 | 2023-04-07 | 邹立霞 | A kind of fluidized bed dry coal preparation equipment |
| CN118002300A (en) * | 2024-04-08 | 2024-05-10 | 山西潞安环保能源开发股份有限公司 | A coal preparation device for fine coal processing |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1032122C (en) * | 1992-10-16 | 1996-06-26 | 中国矿业大学 | Large air fluidized bed for separating heavy solids medium |
| CN2165939Y (en) * | 1993-02-15 | 1994-05-25 | 中国矿业大学 | Vibrating fluidized bed fine coal dry separation device |
| CN1058203C (en) * | 1996-04-10 | 2000-11-08 | 中国矿业大学 | Method and device for sorting three products by using double-density layer air heavy medium fluidized bed |
| CN201337986Y (en) * | 2009-01-05 | 2009-11-04 | 中国矿业大学(北京) | Dry separation device |
-
2009
- 2009-01-05 CN CN200910076088A patent/CN101444778B/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102198446A (en) * | 2011-05-03 | 2011-09-28 | 中国矿业大学(北京) | Heavy-media dry-method separator with vibration discharge function |
| WO2020098707A1 (en) * | 2018-11-14 | 2020-05-22 | 王光领 | Air dry sand coal sorting system |
| CN113145460A (en) * | 2021-03-31 | 2021-07-23 | 唐山市神州机械有限公司 | Energy-saving coal dry separation system with multiple air sources for air supply |
| CN113145460B (en) * | 2021-03-31 | 2024-01-02 | 唐山神州机械集团有限公司 | Energy-saving coal dry separation system with multiple air supply sources |
| CN115921090A (en) * | 2022-11-15 | 2023-04-07 | 邹立霞 | A kind of fluidized bed dry coal preparation equipment |
| CN118002300A (en) * | 2024-04-08 | 2024-05-10 | 山西潞安环保能源开发股份有限公司 | A coal preparation device for fine coal processing |
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