CN101434052B - Full-automatic sanding polisher - Google Patents
Full-automatic sanding polisher Download PDFInfo
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- CN101434052B CN101434052B CN2007101244592A CN200710124459A CN101434052B CN 101434052 B CN101434052 B CN 101434052B CN 2007101244592 A CN2007101244592 A CN 2007101244592A CN 200710124459 A CN200710124459 A CN 200710124459A CN 101434052 B CN101434052 B CN 101434052B
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Abstract
The invention discloses a fullly-automatic grinding polishing machine. Loss compensation of an abrasive wheel of the machine is completed by a stepping device which is pushed by using a cylinder as power, wherein a processing device driven by the stepping device makes linear reciprocating motion along a slide rail parallel to the turnplate surface, and feed of the processing device is realized through fit of a stepping screw rod and a nut after motion, thereby realizing loss compensation of the abrasive wheel; a cope device is arranged on partial processing seat; the automatic grinding and polishing machine adopting the structure can realize high precision feed in compensation of the abraded abrasive wheel which is subject to polishing processing without a stepping motor, effectively ensure the processing precision in the next working procedure, and set a plurality of mechanical cope processing procedures on a plurality of processing stations according to surfaces requiring processing, thereby providing convenience for a user in processing an irregular surface. The feed of the abrasive wheel adopts the cylinder as a power source which is superior to a stepping motor used as power output, so the cost for the whole automatic grinding and polishing machine is greatly reduced, and the maintenance of the device is simple.
Description
Technical field:
The present invention relates to a kind of equipment that hard material is carried out surface finish processing, in particular can realize the automatic polishing machine of full-automatic multistation, mainly be applicable to the surface finish of metal device class profile is handled, the particularly polishing of stainless steel material, sanding, it can more expand to pottery or other hard material device surface is smooth or brightening is handled.
Background technology:
After the metal device of hard material is made into the shell of all kinds of life products, generally all to pass through surperficial mechanical treatment, obtain the receptible fineness of people, thereby make the grade of its beautiful lifting product, mechanical process field is to adopt manually the machine glazed finish processing is directly carried out on the surface of metal device the earliest on the surface, but the dust pollution of working space, make outside hard work pressure, also being subjected to dust pollution of staff and influence the healthy of people, owing to be artificial operation fully, the precision of its surperficial mechanical treatment is not high yet, and the efficient of polishing is low, so industry has just had Chinese patent 02158277.7 disclosed rotating disc type multistation automatic polishing machine, certainly under this embodiment, the working space of polishing machine can be completely isolated with operating personnel, and the more artificial mechanical surface treatment of operating efficiency had significant progress, but still has many shortcomings, as the driving of each station power of rotating disc type multistation automatic polishing machine, all be to drive via motor; Because the loss of emery wheel during polishing, during following one grinding process, could realize that emery wheel is corresponding with the position of workpiece after need doing compensation to the loss of emery wheel, and above-mentioned rotating disc type multistation automatic polishing machine all is to adopt stepper motor to be aided with control circuit again to realize, realization as a plurality of stations of its description, just must drive by a plurality of stepper motors, to such an extent as to involving great expense of above-mentioned rotating disc type multistation automatic polishing machine, because the electrical type control system that adopts, naturally its maintenance cost also will increase accordingly, for mechanical polishing field, surface, its added value that can produce is limited, and the machine of the purchasing cost of above-mentioned rotating disc type multistation automatic polishing machine and maintenance cost use producer to bring no small pressure to each.
Secondly what above-mentioned rotating disc type multistation automatic polishing machine can be processed is surperficial relative more single, the revolving body surface that its surface that can relate to is just regular, if what realize that the processing of irregular surface then need adopt is advanced electronic technology, certainly so implementation can be suitable for and multiple finished surface, but, bring many puzzlements to industry because the utilization of electronics zero device increases user's the machine of purchasing cost once more.This shows, still there are many disappearances in above-mentioned rotating disc type multistation automatic polishing machine, really be a bad design, and demand urgently being improved, many shortcomings that the inventor derives out in view of above-mentioned rotating disc type multistation automatic polishing machine, urgently think to be improved innovation, and permanent concentrating on studies.
Summary of the invention:
At the deficiencies in the prior art, the invention provides a kind of full-automatic sanding polisher that the kinds of surface shape is handled surface finish can realized, low, the easy maintenance of its cost, and the working environment that can effectively improve the operator is enhanced productivity simultaneously.
A kind of full-automatic sanding polisher, mainly comprise frame, with rack-mounted pallet, the rotating disk that is installed on the pallet and can rotates along the pallet central rotating shaft, and be provided with a plurality of processing seat along rotating disk outer rim rotating disk, install by motor-driven processing unit (plant) at the correspondence position of processing seat, it is characterized in that: also comprise a step device, this step device drives described processing unit (plant) along doing straight reciprocating motion on the slide rail that be arranged in parallel with disc surfaces, described step device comprises the stepping cylinder that connects air compressor machine, ratchet, ratchet, stepping screw mandrel with the ratchet installation, with the nut that is spirally connected with the stepping screw mandrel, described stepping cylinder drives ratchet, this ratchet moves to the position corresponding with ratchet, and ratchet drives the ratchet motion after the feeding that realizes processing unit (plant) that cooperates of stepping screw mandrel and nut; Be equipped with at the correspondence position of the emery wheel of processing unit (plant) and add wax apparatus automatically.
The corresponding processing unit (plant) of the described processing seat of part is provided with the copying device.
Described copying device is axial copying device, this axial copying device mainly comprise connect air compressor machine drag cylinder and axial feeler mechanism, on this axial feeler mechanism, the profiling tool is set, the profiling tool cooperates with a profiling bar on being arranged on processing unit (plant), drag cylinder and drag processing unit (plant), processing unit (plant) is done gliding motility along the profiling tool.
Described profiling tool is arranged to various forms according to different finished surfaces.
Described copying device is copying device radially, this radially copying device mainly comprise clamping device and carriage, described clamping device mainly comprises work piece holder and is installed in thimble, thimble connecting rod in the work piece holder, holds out against spring, described carriage mainly comprises axle sleeve and is installed in the movable axis and the copying spring of axle sleeve, be installed in thimble in the work piece holder in the clamping device when stressed, hold out against the spring pressurized; Promoting movable axis compression copying spring moves along axle sleeve.
The described wax apparatus that adds automatically, comprise and add wax device adjustment seat, what add that wax device adjustment seat install to connect air compressor machine adds wax cylinder and solid wax, in solid wax with add compressing tablet, microswitch (83), spring are set between the wax cylinder, add wax cylinder promotion spring and make the solid wax motion touch emery wheel, microswitch contacts with compressing tablet, and microswitch control adds the wax cylinder and quits work, solid wax is return, and adds the wax operation automatically and finishes.
Be provided with the ball cover in the described axle sleeve.
Between described processing seat and the rotating disk rotating mechanism is set, this rotating mechanism and rotating disk are installed.
Adopt the automatically grinding polishing machine after the above-mentioned structure, to the compensation after the wearing and tearing of the emery wheel after the polishing processing do not need by stepper motor just can realize high accurancy and precision feeding, can guarantee the precision of the processing of subsequent processing, and can a plurality of mechanical copyings be set on a plurality of processing stations according to the surface that needs processing, bring convenience for the user on the irregular surface of processing, because the feeding of emery wheel adopts cylinder to export as power than stepper motor as power source, make to have had significantly on the cost of whole automatically grinding polishing machine and reduce, and safeguard simply, bring convenience and material benefit to industry.
Description of drawings
Fig. 1 is the structural representation of the rotating disk of full-automatic sanding polisher of the present invention;
Fig. 2 is the main TV structure schematic diagram of step device in the full-automatic sanding polisher of the present invention;
Fig. 3 is that A-A among Fig. 2 is to view;
Fig. 4 is that the installation master of axial copying device of the present invention and processing unit (plant) looks schematic diagram;
Fig. 5 is that schematic diagram is looked on the installation left side of axial copying device of the present invention and processing unit (plant);
Fig. 6 is the fundamental diagram of the axial copying device of full-automatic sanding polisher of the present invention;
Fig. 7 is the structural representation of the radially copying device of full-automatic sanding polisher of the present invention;
Fig. 8 is the fundamental diagram of the axial copying device of full-automatic sanding polisher of the present invention;
Fig. 9 is the structural representation that adds wax apparatus automatically of full-automatic sanding polisher of the present invention.
The accompanying drawing marking explanation:
The specific embodiment:
The present invention is described further according to accompanying drawing below:
Full-automatic sanding polisher of the present invention is for realizing the automatic polishing machine of full-automatic multistation, mainly be applicable to the surface finish of metal device class profile is handled, the particularly polishing of stainless steel material, sanding, also more expand to pottery or other hard material device surface is smooth or brightening is handled, full-automatic sanding polisher mainly comprises frame, axial copying station, copying station radially, the top processing stations, profiling jig radially, rotating disk, the shift fork part, the anchor clamps direction controller, pallet, rack section, automatically add cured device, frame is provided with processing unit (plant), processing unit (plant) is the abrasive machining device that is driven emery wheel 31 by motor 11, processing unit (plant) and step device are installed, realize the compensation feeding after the emery wheel loss on the processing unit (plant), motor 11 is installed on the frame by motor plate 12, rotating disk is installed on frame, rotating disk is installed is done rotatablely moving of 360 degree along the central shaft of frame, be distributed with a plurality of processing stations on the rotating disk, according to of the requirement of present industry to finished surface.The present invention is provided with axial copying device, radially copying device on the part processing stations on the rotating disk.
As shown in Figure 1: rotating disk is provided with a plurality of processing seats, be equipped with on the rotating disk and stir cylinder 71, central shaft 72, shifting block 73, guide wheel 74, driving lever 75, linear bearing 76, the axis of guide 77, axis of guide support 78, locating piece 79 realizes that by the combination of each above-mentioned parts rotating disk 5 rotates along the central shaft of frame.
Step device as shown in Figures 2 and 3 is mainly by ratchet 41, ratchet 42, spring 43, pawl base 44, pawl axis 45, stepping screw mandrel 46, stepping screw mandrel frame 47, screw mandrel spacer 148, screw mandrel spacer 249, nut 50, chute lid 51, regulating block 52, stepping cylinder 53 is formed these step devices and is driven described processing unit (plant) along doing straight reciprocating motion on the slide rail that be arranged in parallel with disc surfaces, described step device comprises the stepping cylinder 53 that connects air compressor machine, ratchet 42, ratchet 41, stepping screw mandrel 46 with ratchet 41 installations, with the nut 50 that is spirally connected with stepping screw mandrel 46, described stepping cylinder 53, drive ratchet 42, this ratchet 42 moves to the position corresponding with ratchet 41, and ratchet 42 drives ratchets 41 motions after the feeding that realizes processing unit (plant) that cooperates of stepping screw mandrel 46 and nut 50.
As shown in Figure 4 and Figure 5: comprise motor 11 among the figure, motor plate 12, installing plate 13, drag cylinder 14, optical axis bracing frame 15, installing plate 1 16, installing plate 2 17, box linear bearing unit 18, installing plate 3 19, buffer 24, profiling tool installing plate 25, profiling rolling rod 26, drive pulley 27, driven pulley 28, emery wheel bracing frame 29, emery wheel baffle plate 30, emery wheel 31, emery wheel pressing plate 32, buff spindle 33, spring dead plate 34, panel nut 39, spring adjusting rod 40, mainly form with axial feeler mechanism by dragging cylinder 14, one profiling rolling rod 26 is set on this axial feeler mechanism, profiling rolling rod 26 cooperates with profiling tool on being arranged on processing unit (plant), drag cylinder 14 and drag processing unit (plant), processing unit (plant) is done gliding motility along the profiling tool, and axially the principle of copying as shown in Figure 6.
Radially copying device as shown in Figure 7 comprises work piece holder 54, thimble 55, thimble connecting rod 56, ring pin 57, ring 58, hold out against spring 59, rotating shaft 60, movable axis 61, axle sleeve locking nut 62, ball cover 63, axle sleeve 64, top draft control lever 65, the imitative spring 66 of opening, cover plate 67, break-in axle 68, break-in axle sleeve 69, radially copying device is formed a clamping device and a carriage by each above-mentioned part, clamping device mainly comprises work piece holder 54, with the thimble 55 that is installed in the work piece holder 54, thimble connecting rod 56, hold out against spring 59, described carriage mainly comprises axle sleeve 64, with movable axis 61 that is installed in axle sleeve 64 and copying spring 67, be installed in the thimble 55 of work piece holder 54 in the clamping device when stressed, hold out against spring 59 pressurizeds; Promoting movable axis 61 compression copying springs 67 moves along axle sleeve 64.Radially the schematic diagram of copying device as shown in Figure 8.
Fig. 9 is for adding the structural representation of wax apparatus automatically, mainly comprise and add wax device adjustment seat, add wax device adjustment seat 81 install connect air compressor machines add wax cylinder 80, with solid wax 85, in solid wax 85 with add and compressing tablet 87, microswitch 83, spring 88 are set between the wax cylinder 80, add wax cylinder 80 and promote springs 88 and make solid wax 85 motions touch emery wheel, microswitch 83 contacts with compressing tablet 87, and microswitch 83 is controlled and added wax cylinder 80 and quit work, solid wax 85 is return, and adds the wax operation automatically and finishes.
Full-automatic sanding polisher of the present invention adopts after the above-mentioned structure and all cylinders all connect air compressor machine, be aided with control circuit again and realize the full-automatic sanding polishing, the multiple basic machined surface of being met during the present invention requires according to existing polishing, 7 processing stations are set in the present invention, when selection is manual, the please action of selecting you to need by the guidance panel prompting of each station.When you select automatically, total clearing lamp is bright can't flash the time, represents that each station all gets back to initial point.
After first station started automatically, limited block put in place, and the action of shift fork cylinder is return initial point after putting in place, and each station moves simultaneously.After workpiece put in place, workpiece revolved and turn 90 degrees, and added 80 actions of wax cylinder and added wax for emery wheel 31.Drag cylinder 14 actions about after stepping cylinder 53 feedings put in place and do axial profiling action simultaneously.The number of times of polishing back and forth can set up on their own according to the demand of product.Polishing is return initial point after finishing, and stepping cylinder 23 actions compensate (concrete compensation rate can be set according to demand) to emery wheel 31, and workpiece is the Rotate 180 degree again, and 36 feedings of feeding cylinder put in place and drag cylinder 14 actions about the back and do axial profiling simultaneously and move.The number of times of polishing back and forth can set up on their own according to the demand of product.The cylinder of all these stations was all return initial point after polishing was finished.
After the second station workpiece puts in place, add 80 actions of wax cylinder and add wax for emery wheel 31.Drag cylinder 14 actions about after 36 feedings of feeding cylinder put in place and do axial profiling action simultaneously.The number of times of polishing back and forth can set up on their own according to the demand of product.Polishing is return initial point after finishing, and stepping cylinder 23 actions compensate (concrete compensation rate can be set according to demand) to emery wheel 31, workpiece Rotate 180 degree, and 36 feedings of feeding cylinder put in place and drag cylinder 14 actions about the back and do axial profiling simultaneously and move.The number of times of polishing back and forth can set up on their own according to the demand of product.The cylinder of all these stations was all return initial point after polishing was finished.
After the 3rd station action workpiece puts in place, add 80 actions of wax cylinder and add wax for emery wheel 31.Drag cylinder 14 actions about after the feeding of bottom and top feed cylinder puts in place and do radially profiling action simultaneously.The number of times of polishing back and forth can set up on their own according to the demand of product.Polishing is return initial point after finishing, and stepping cylinder 23 actions compensate (concrete compensation rate can be set according to demand) to emery wheel, workpiece Rotate 180 degree, and 36 feedings of bottom and top feed cylinder put in place and drag cylinder 14 actions about the back and do radially profiling simultaneously and move.The number of times of polishing back and forth can set up on their own according to the demand of product.The cylinder of all these stations was all return initial point after polishing was finished.
After the 4th station workpiece puts in place, add 80 actions of wax cylinder and add wax for emery wheel 31.Drag cylinder 14 actions about after 36 feedings of feeding cylinder put in place and do radially profiling action simultaneously.The number of times of polishing back and forth can set up on their own according to the demand of product.Polishing is return initial point after finishing, and stepping cylinder 53 actions compensate (concrete compensation rate can be set according to demand) to emery wheel, workpiece Rotate 180 degree, and 53 feedings of feeding cylinder put in place and drag the cylinder action about the back and do radially profiling simultaneously and move.The number of times of polishing back and forth can set up on their own according to the demand of product.The cylinder of all these stations was all return initial point after polishing was finished.
Five, after six, seven station workpiece put in place, add 80 actions of wax cylinder and add wax for emery wheel 31.Work piece high-speed rotation after 36 feedings of bottom and top feed cylinder put in place.Arrive after the setting-up time, return initial point.Stepping cylinder 23 actions compensate (concrete compensation rate can be set according to demand) to emery wheel.In the process of polishing, seven stations can not finished simultaneously, the station of finishing the so earlier wait of then stopping.Then total clearing lamp is bright after whole polishings are finished, and can carry out next operation this moment.
Claims (8)
1. full-automatic sanding polisher, mainly comprise frame, with rack-mounted pallet, the rotating disk that is installed on the pallet and can rotates along the pallet central rotating shaft, and be provided with a plurality of processing seat along rotating disk outer rim rotating disk, correspondence position at the processing seat is installed the processing unit (plant) that is driven by motor (11), it is characterized in that: also comprise a step device, this step device drives described processing unit (plant) along doing straight reciprocating motion on the slide rail that be arranged in parallel with disc surfaces, described step device comprises the stepping cylinder (53) that connects air compressor machine, ratchet (42), ratchet (41), stepping screw mandrel (46) with ratchet (41) installation, with the nut (50) that is spirally connected with stepping screw mandrel (46), described stepping cylinder (53) drives ratchet (42), this ratchet (42) moves to and the corresponding position of ratchet (41), and ratchet (42) drives ratchet (41) motion after the feeding that realizes processing unit (plant) that cooperates of stepping screw mandrel (46) and nut (50); Be equipped with at the correspondence position of the emery wheel of processing unit (plant) and add wax apparatus automatically.
2. full-automatic sanding polisher according to claim 1 is characterized in that: the corresponding processing unit (plant) of the described processing seat of part is provided with the copying device.
3. full-automatic sanding polisher according to claim 2, it is characterized in that: described copying device is axial copying device, this axial copying device mainly comprise connect air compressor machine drag cylinder (14) and axial feeler mechanism, on this axial feeler mechanism, the profiling tool is set, the profiling tool cooperates with a profiling bar on being arranged on processing unit (plant), drag cylinder (14) and drag processing unit (plant), processing unit (plant) is done gliding motility along the profiling tool.
4. full-automatic sanding polisher according to claim 2 is characterized in that: described profiling tool is arranged to various forms according to different finished surfaces.
5. full-automatic sanding polisher according to claim 2, it is characterized in that: described copying device is copying device radially, this radially copying device mainly comprise clamping device and carriage, described clamping device mainly comprises work piece holder (54), with the thimble (55) that is installed in the work piece holder (54), thimble connecting rod (56), hold out against spring (59), described carriage mainly comprises axle sleeve (64), with movable axis that is installed in axle sleeve (64) (61) and copying spring (67), be installed in thimble (55) in the work piece holder (54) in the clamping device when stressed, hold out against spring (59) pressurized; Promoting movable axis (61) compression copying spring (67) moves along axle sleeve (64).
6. full-automatic sanding polisher according to claim 1, it is characterized in that: the described wax apparatus that adds automatically, comprise and add wax device adjustment seat, what add that wax device adjustment seat (81) install to connect air compressor machine adds wax cylinder (80) and solid wax (85), in solid wax (85) with add compressing tablet (87) is set between the wax cylinder (80), microswitch (83), spring (88), adding wax cylinder (80) promotion spring (88) makes solid wax (85) motion touch emery wheel, microswitch (83) contacts with compressing tablet (87), microswitch (83) control adds wax cylinder (80) and quits work, solid wax (85) is return, and adds the wax operation automatically and finishes.
7. full-automatic sanding polisher according to claim 5 is characterized in that: be provided with ball cover (63) in the described axle sleeve (64).
8. full-automatic sanding polisher according to claim 1 is characterized in that between described processing seat and the rotating disk rotating mechanism being set, and this rotating mechanism and rotating disk are installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101244592A CN101434052B (en) | 2007-11-14 | 2007-11-14 | Full-automatic sanding polisher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101244592A CN101434052B (en) | 2007-11-14 | 2007-11-14 | Full-automatic sanding polisher |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101434052A CN101434052A (en) | 2009-05-20 |
| CN101434052B true CN101434052B (en) | 2010-07-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2007101244592A Expired - Fee Related CN101434052B (en) | 2007-11-14 | 2007-11-14 | Full-automatic sanding polisher |
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| CN (1) | CN101434052B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202011000515U1 (en) * | 2011-03-08 | 2011-05-05 | Riepe, Angelika | Device for edge processing of a plate, preferably a furniture plate |
| CN102500842A (en) * | 2011-10-25 | 2012-06-20 | 江苏启尖丝杠制造有限公司 | Automatic correcting mechanism and correcting system for micro-machine screw grinder and control method of correcting system |
| CN104092082B (en) * | 2014-07-10 | 2016-08-17 | 湖州展瑞机电科技有限公司 | Steering gear tabletting grinding apparatus |
| CN105127901A (en) * | 2015-08-31 | 2015-12-09 | 桂林桂北机器有限责任公司 | Automatic compensation device for grinding wheel of caliper grinding machine |
| CN105563297A (en) * | 2016-02-26 | 2016-05-11 | 佛山市科莱机器人有限公司 | Waxing device with high stability and polishing system |
| CN106272015B (en) * | 2016-10-10 | 2018-06-12 | 惠安康奥建材有限公司 | A kind of industry steel surface polishing machine |
| CN109093463A (en) * | 2018-09-03 | 2018-12-28 | 山东理工大学 | A kind of ensilage machine shredder bar self-sharpening blade device |
| CN109632396A (en) * | 2018-10-30 | 2019-04-16 | 江西索立德环保服务有限公司 | One kind can store up formula flue gas detector |
| CN109794852B (en) * | 2019-02-28 | 2020-07-21 | 洛阳立博数控科技有限公司 | Use method of non-magnetic clamping workpiece rotary table for bearing ball base surface grinding machine |
| CN113386048A (en) * | 2020-03-11 | 2021-09-14 | 四川明鑫电器电瓷有限公司 | Ceramic insulator grinding device |
| CN113829198A (en) * | 2021-11-08 | 2021-12-24 | 广东凌丰五金装备科技股份有限公司 | Buffer protection device for full-automatic sander |
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|---|---|---|---|---|
| US4769954A (en) * | 1987-06-15 | 1988-09-13 | Royal Tool, Inc. | Apparatus for supporting and grinding an edge of a planar glass workpiece |
| CN1424179A (en) * | 2002-12-20 | 2003-06-18 | 陈晓峰 | Rotating disk style multi-position automative polisher |
| CN2782299Y (en) * | 2004-06-23 | 2006-05-24 | 何柏森 | Crystall plane grinder |
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2007
- 2007-11-14 CN CN2007101244592A patent/CN101434052B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4769954A (en) * | 1987-06-15 | 1988-09-13 | Royal Tool, Inc. | Apparatus for supporting and grinding an edge of a planar glass workpiece |
| CN1424179A (en) * | 2002-12-20 | 2003-06-18 | 陈晓峰 | Rotating disk style multi-position automative polisher |
| CN2782299Y (en) * | 2004-06-23 | 2006-05-24 | 何柏森 | Crystall plane grinder |
Non-Patent Citations (1)
| Title |
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| JP特开平10-291149A 1998.11.04 |
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| CN101434052A (en) | 2009-05-20 |
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