CN101415142A - Method for manufacturing disposable microphone cover - Google Patents
Method for manufacturing disposable microphone cover Download PDFInfo
- Publication number
- CN101415142A CN101415142A CN 200710124020 CN200710124020A CN101415142A CN 101415142 A CN101415142 A CN 101415142A CN 200710124020 CN200710124020 CN 200710124020 CN 200710124020 A CN200710124020 A CN 200710124020A CN 101415142 A CN101415142 A CN 101415142A
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- blank
- microphone cover
- millimeters
- opening
- manufacture method
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims description 10
- 206010033546 Pallor Diseases 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 230000012010 growth Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Abstract
The invention discloses a method for producing a one-off microphone sleeve, which comprises the following steps: firstly, material preparation: the material to be used for producing the microphone sleeve is cut into blocky blank; then, opening cutting: an opening used for containing a microphone head is cut in the blocky blank; finally, tip relief: the excess material at the outer edge of the blank with the cut opening is removed. In the method for producing the one-off microphone sleeve by adopting the technical proposal of the invention, as an empty cavity used for containing the microphone head is formed by adopting the opening cutting mode instead of the traditional material removing mode, the material loss is little and the material cost is low.
Description
Technical field
The present invention relates to a kind of manufacture method of healthy prevention apparatus, be specifically related to the manufacture method of disposable microphone cover.
Background technology
In current social life, become a kind of recreation of fashion in the singing-hall singing.In order to guarantee consumer's health, disposable microphone cover has become the healthy prevention apparatus of big or small singing-hall indispensability.Present modal disposable microphone cover is that sponge is made, and its shape as depicted in figs. 1 and 2.Its manufacture method generally comprises following steps: the blank that at first sponge is cut into certain size, portion draws out with the microphone head shapes similar within it then, and the cavity of undersized, at last it is enclosed within the similar mould of microphone head on, its appearance redundance is removed, promptly formed a comparatively uniform circular microphone cover of thickness.But these class methods need be drawn the material with the similar volume of microphone head size in blank inside, and waste of material is serious.Method needs bigger blank in this, and the size of blank generally needs 75 millimeters * 50 millimeters * 50 millimeters, thereby material cost is higher.
Summary of the invention
The manufacture method that the technical problem to be solved in the present invention provides a kind of disposable microphone cover overcomes the deficiencies in the prior art.
The present invention adopts following technical scheme for solving the problems of the technologies described above:
A kind of manufacture method of disposable microphone cover in turn includes the following steps:
(1) gets the raw materials ready: material is cut into block blank;
(2) otch: in blank, cut out an opening that is used to hold the microphone head;
(3) tip relief: the excess stock excision that will cut the blank outer rim of opening.
Described block blank is flat block blank.
Described otch is to adopt the mode of high temperature blanching to burn opening on blank.
Further, described high temperature blanching is to adopt the heating wire of energising red heat to realize.
Further, the thickness of described flat block blank is 4 millimeters～20 millimeters.
In the optimized technical scheme, the thickness of described flat block blank is 8 millimeters～15 millimeters.
In the optimized technical scheme, described opening is to cut out the opening that cut surface takes the shape of the letter U in blank one side direction.
Adopt the manufacture method of the disposable microphone cover of technical solution of the present invention, the beneficial effect that is compared with the prior art is:
Owing to adopt type of incision, rather than traditional removal material means forms the cavity that holds the microphone head, and material unaccounted-for (MUF) is little, and the cost of material is low, and technology is simple.
Needed flat block blank, its volume only be in the prior art square shape blank volume 1/2nd in addition still less.
Because the otch operation is to adopt the mode of high temperature blanching to burn opening on blank, has following beneficial effect: at first, the opening of burning, its cut surface is level and smooth, attractive in appearance.Secondly, the high temperature blanching is loss material not, scalds the material that falls attached to the otch inwall, has strengthened the density of microphone cover, has improved mechanical property.At last, the action of scalding is easy to control, easily by to scalding the control into the degree of depth, and reaches the control to the wall thickness of disposable microphone cover.
Owing to the heating wire that adopts energising red heat carries out the high temperature blanching, the device letter is worked as, with low cost and easy operating, and processing cost is low.
Because the opening that is cut out is the opening that cut surface takes the shape of the letter U, can be enclosed within preferably on the microphone head after strutting, result of use is better.
Description of drawings
Fig. 1 is the front view of existing disposable microphone cover;
Fig. 2 is the cutaway view of Fig. 1;
Fig. 3 is the front view of the disposable microphone cover of specific embodiment of the invention manufacturing;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the structural representation of the interior cutter sweep that uses in the specific embodiment of the invention;
Fig. 6 is an outer rim finishing schematic diagram in the specific embodiment of the invention;
Fig. 7 is another outer rim finishing schematic diagram in the specific embodiment of the invention.
Embodiment
The manufacture method of disposable microphone cover provided in the present embodiment, the disposable microphone cover of its manufacturing as shown in Figure 3 and Figure 4, whole microphone cover when non-working condition just as the pocket of U-shaped, promptly in the middle of the sponge block of U-shaped, offer the opening that corresponding cut surface takes the shape of the letter U, make its everywhere thickness be 3 millimeters, so its shape and existing disposable microphone cover after strutting is similar, also can entangle the microphone head preferably.
Its manufacture process comprise get the raw materials ready, otch, three steps of tip relief, specifically describe as follows:
At first get the raw materials ready: will be used to make the material of disposable microphone cover, and be generally sponge, 75 millimeters of cut growths, wide 80 millimeters, thick 15 millimeters flat block blank.So-called flat bulk is meant in the three-dimensional dimension of square has the size of one dimension to be significantly less than other bidimensional.Thickness such as this place blank is 15 millimeters, only is about 1/5th of its length and width.Blank dimension is determined by following: its length is got 75 millimeters herein with of the prior art identical, mainly in order to have guaranteed certain depth, can be loaded into the microphone head.The twice of blank width should be slightly larger than the circumference of microphone head, if the diameter of existing microphone head is 50 millimeters, the width of blank is got 80 millimeters and is advisable so, in fact because material has very big elasticity, a little bit smallerly also can overlap to such an extent that enter.The thickness that loses when the twice that blank thickness is generally microphone cover thickness is added otch, the difference of looking material and technology is generally at 4 millimeters to 20 millimeters, preferably at 8 millimeters to 15 millimeters.Most preferably in the size, microphone cover thickness is generally 5 millimeters, because otch will lose 5 millimeters, is advisable so the thickness of blank is got 15 millimeters.
Otch then: use interior cutter sweep shown in Figure 5, the center, a side from blank cuts out a Tiaokou in blank, takes the shape of the letter U through the cut surface of cutting.The U-shaped otch is by a rectangle and semi-circular combining, and two limits of semicircular circular arc and rectangle promptly constitute U-shaped, and wherein rectangle part is wide 70 millimeters, dark 30 millimeters, and the diameter of semi-circular portion is 70 millimeters, and the thickness of mouth is 5 millimeters.Interior cutter sweep comprises: binding post 1, sheet metal 2 and otch heating wire 3.Otch heating wire 3 is connected between two binding posts 1, and after to two binding posts 1 energising, otch heating wire 3 will red heat, can cut blank.Otch heating wire 3 comprises the extension 31 of semicircular cutting part 32 and two sections linearities, and the distance between two extensions 31 is less than the diameter of cutting part 32, so that extension 31 is unlikely blank is carried out unnecessary cutting, and produces waste product.
In order to guarantee that further extension 31 is unlikely blank is carried out unnecessary cutting, each extension 31 is provided with sheet metal 2, and keeps sheet metal 2 reliably to contact with extension 31.Because sheet metal 2 has bigger cross-sectional area, its resistance is less, be equivalent to extension 31 and sheet metal 2 parallel connections herein, thereby all-in resistance is little, the voltage of getting is just very little, make the electrical power of the overwhelming majority all consume, so extension 31 heatings are little, temperature is low, can not produce cutting blank at cutting part 32.In fact because sheet metal 2 has bigger area of dissipation, further reduced the temperature of extension 31.
Last tip relief: as shown in Figure 6 and Figure 7, use the tip relief device that blank is carried out tip relief, remove the unwanted material of blank outer rim.Fig. 6 is the view of cut direction, and Fig. 7 is perpendicular to the view of cut direction.The tip relief device comprises cutter unit and feed unit.Cutter unit comprises semicircular tip relief heating wire 5, and its two ends also are connected to binding post 1.After binding post 1 energising, tip relief heating wire 5 red heat are with the excess stock excision of blank outer rim.Feed unit comprises the mould 4 that is used for fixing blank, and the U-shaped kerf of this mould 4 and blank is similar and size is bigger, with guarantee blank be enclosed within on this mould 4 after unlikely too pine and influence follow-up operation.
Elder generation's power-on makes tip relief heating wire 5 red heat during use, makes mould 4 moving linearlies that package blank then, at the straight flange excision excess stock of blank one side.Straight flange makes after cutting mould 4 around the center of circle of its end semicircle Rotate 180 °, to cut out the semi-circular top of U-shaped microphone cover.Make mould 4 continue rectilinear motion at last again,, so far promptly finished the making of a microphone to cut out other one side of U-shaped microphone cover.
Need to prove that the size of blank is except relevant with the size of microphone head, and is also relevant with the specification of selected sponge.Can be a little thin for the sponge that density is higher the microphone interplanting, the size of blank just should be accordingly more greatly; If the density of the sponge of being adopted is lower, then need the microphone interplanting thicklyer, the size of blank just should be accordingly more greatly.
The present invention takes the method for otch to form the cavity that holds the microphone head, thereby waste material is few.Because employed material has very big elasticity, thereby the U-shaped otch that is cut out can well be enclosed within on the microphone head after strutting, and the product that its result of use is produced unlike prior art is poor.The needed flat block blank of technical scheme of the present invention, its volume only be in the prior art square shape blank 48%, thereby greatly reduce cost of material, also meet the social morals of current environmental protection and energy saving.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (7)
1, the manufacture method of disposable microphone cover in turn includes the following steps:
(1) get the raw materials ready: the material that will be used to make disposable microphone cover cuts into block blank;
(2) otch: in block blank, cut out an opening that is used to hold the microphone head;
(3) tip relief: the excess stock excision that will cut the blank outer rim of opening.
2, the manufacture method of disposable microphone cover according to claim 1 is characterized in that, described block blank is flat block blank.
3, the manufacture method of disposable microphone cover according to claim 1 is characterized in that, described otch is to adopt the mode of high temperature blanching to burn opening on blank.
4, the manufacture method of disposable microphone cover according to claim 3 is characterized in that, described high temperature blanching is to adopt the heating wire of energising red heat to realize.
5, the manufacture method of disposable microphone cover according to claim 1 is characterized in that, the thickness of described flat block blank is 4 millimeters to 20 millimeters.
6, the manufacture method of disposable microphone cover according to claim 5 is characterized in that, the thickness of described flat block blank is at 8 millimeters to 15 millimeters.
7, according to the manufacture method of any described disposable microphone cover in the claim 1 to 6, it is characterized in that the opening that described opening takes the shape of the letter U for the cut surface that cuts out in blank one side direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710124020 CN101415142B (en) | 2007-10-17 | 2007-10-17 | Method for manufacturing disposable microphone cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710124020 CN101415142B (en) | 2007-10-17 | 2007-10-17 | Method for manufacturing disposable microphone cover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101415142A true CN101415142A (en) | 2009-04-22 |
| CN101415142B CN101415142B (en) | 2013-06-26 |
Family
ID=40595402
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200710124020 Expired - Fee Related CN101415142B (en) | 2007-10-17 | 2007-10-17 | Method for manufacturing disposable microphone cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101415142B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103780992A (en) * | 2014-01-28 | 2014-05-07 | 尤开文 | Edge bonding forming method of disposable non-woven fabric microphone sleeve and forming system of disposable non-woven fabric microphone sleeve |
| CN106412790A (en) * | 2016-11-30 | 2017-02-15 | 揭阳空港区合众广益无纺布制品有限公司 | Method of manufacturing folding microphone sleeve |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2268349Y (en) * | 1996-05-28 | 1997-11-19 | 张泽华 | Disposable microphone cover |
| CN2334127Y (en) * | 1998-06-25 | 1999-08-18 | 陈海军 | Forming structure of once-used sanitary cover for microphone |
| CN2334126Y (en) * | 1998-06-25 | 1999-08-18 | 陈海军 | Once-used sanitary cover for microphone |
| JP2000232697A (en) * | 1999-06-15 | 2000-08-22 | Mitsuya Aso | Microphone cover easily attached/detached to/from microphone |
-
2007
- 2007-10-17 CN CN 200710124020 patent/CN101415142B/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103780992A (en) * | 2014-01-28 | 2014-05-07 | 尤开文 | Edge bonding forming method of disposable non-woven fabric microphone sleeve and forming system of disposable non-woven fabric microphone sleeve |
| CN103780992B (en) * | 2014-01-28 | 2017-02-22 | 尤开文 | Edge bonding forming method of disposable non-woven fabric microphone sleeve and forming system of disposable non-woven fabric microphone sleeve |
| CN106412790A (en) * | 2016-11-30 | 2017-02-15 | 揭阳空港区合众广益无纺布制品有限公司 | Method of manufacturing folding microphone sleeve |
| CN106412790B (en) * | 2016-11-30 | 2019-05-10 | 揭阳空港区合众广益无纺布制品有限公司 | Fold the manufacturing method of microphone cover |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101415142B (en) | 2013-06-26 |
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Granted publication date: 20130626 Termination date: 20131017 |