CN101408389B - 组合式泡沫金属芯材及采用它的相变蓄热装置 - Google Patents
组合式泡沫金属芯材及采用它的相变蓄热装置 Download PDFInfo
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- CN101408389B CN101408389B CN2008102274212A CN200810227421A CN101408389B CN 101408389 B CN101408389 B CN 101408389B CN 2008102274212 A CN2008102274212 A CN 2008102274212A CN 200810227421 A CN200810227421 A CN 200810227421A CN 101408389 B CN101408389 B CN 101408389B
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- 229910052751 metals Inorganic materials 0.000 title claims abstract description 82
- 239000002184 metals Substances 0.000 title claims abstract description 82
- 239000011162 core materials Substances 0.000 title claims abstract description 80
- 238000003860 storage Methods 0.000 title description 2
- 238000005338 heat storage Methods 0.000 claims abstract description 60
- 239000006260 foams Substances 0.000 claims abstract description 53
- 239000000463 materials Substances 0.000 claims abstract description 49
- 239000007769 metal materials Substances 0.000 claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000002360 preparation methods Methods 0.000 claims abstract description 11
- 238000009825 accumulation Methods 0.000 claims description 51
- 238000005187 foaming Methods 0.000 claims description 14
- 239000011232 storage materials Substances 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims 1
- 238000005516 engineering processes Methods 0.000 abstract description 9
- 238000000034 methods Methods 0.000 abstract description 9
- 238000010248 power generation Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 239000002918 waste heat Substances 0.000 abstract description 2
- 230000002708 enhancing Effects 0.000 abstract 2
- 280000826219 Power Generation companies 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 abstract 1
- 239000012071 phases Substances 0.000 description 51
- 239000000203 mixtures Substances 0.000 description 14
- 230000001172 regenerating Effects 0.000 description 14
- 238000002485 combustion reactions Methods 0.000 description 11
- 238000010521 absorption reactions Methods 0.000 description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 229910052759 nickel Inorganic materials 0.000 description 6
- 239000010950 nickel Substances 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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- 239000007791 liquid phases Substances 0.000 description 5
- 239000003570 air Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 281000056277 Storage Technology, Corp. companies 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 3
- 230000002441 reversible Effects 0.000 description 3
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Classifications
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- Y02E60/145—
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E70/00—Other energy conversion or management systems reducing GHG emissions
- Y02E70/30—Systems combining energy storage with energy generation of non-fossil origin
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- Y02P20/124—
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- Y02P20/13—
Abstract
Description
组合式泡沬金属芯材及采用它的相变蓄热装置
技术领域
[0001] 本发明属于高效节能技术领域,涉及一种组合式泡沫金属芯材,采用所述组合式 泡沫金属芯材的相变蓄热装置及其制备方法。
背景技术
[0002] 随着地球上人口增加,生活水平不断提高,能源消耗也与日俱增,能源危机已成为 当今世界面临的重大挑战,开发和利用先进的节能技术已显得尤为重要。蓄热技术可用于 解决热能供给与需求失配的矛盾,是提高能源利用效率和保护环境的重要技术,在太阳能 利用、电力的“移峰填谷”、废热和余热的回收利用以及工业与民用建筑采暖与空调的节能 等领域具有广泛的应用前景。
[0003] 固液相变蓄热是利用相变材料在熔化或凝固过程吸收或放出相变潜热的特性进 行热量储存和释放的方法,具有蓄热密度大、蓄热过程温度恒定、体积变化小、易于控制和 管理等优点,已成为当前广泛应用的重要蓄热技术。但是固液相变蓄热在实际应用中受到 了一定限制,这主要因为:一、固液相变材料在使用时需要用容器封装,这就涉及到容器材 料与相变材料的相容性、容器结构的设计和制造等一系列问题;二、有机类相变材料热导率 低,且具有可燃性。无机类相变材料容易产生过冷和相分离现象。
[0004] 另外,相变材料内部产生空穴对相变蓄热装置的热效率和可靠性的影响一直被人 们所忽视。事实上由于相变材料相变时的密度变化,其蓄热装置内必然产生空穴。空穴内 热阻通常会增大数倍甚至数十倍,严重影响相变蓄热装置的导热性能。同时巨大的热阻会 在空穴周围产生较大温度梯度和局部高温,即所谓“热斑”现象。热斑处的应力集中容易导 致相变蓄热容器的热疲劳破坏。而在没有空穴的部位,与容器壁接触的相变材料受热熔化 膨胀,由于被周围的固态相变材料和容器壁包围无法自由流动而挤压容器壁,使其产生变 形甚至破坏,这就是“热松脱”现象。对于周期性工作的相变蓄热装置,“热斑” “热松脱”现 象会大大降低容器结构可靠性,影响蓄热装置的使用寿命。尤其是高温相变蓄热装置,由于 高温相变材料的相变体积收缩率通常较大,“热斑” “热松脱”现象对蓄热装置造成的影响更 加严重。
[0005] 目前人们常用以下几种方法来解决有机类固液相变蓄热材料导热性能差、热效率 低的问题:(1)使用带肋片的容器;(2)在相变材料中填充金属粉末、石墨等粉末材料;(3) 在相变蓄热容器中添加碳纤维、金属纤维和蜂窝铝等高导热材料;(4)采用复合相变蓄热 材料。大量研究文献表明,上述方法都不同程度地提高了有机类蓄热装置的传热性能。
[0006] 泡沫金属是20世纪80年代后期迅速发展起来的新型功能材料,以其独特结构 而具有许多优异性能,已被广泛应用于各种高科技领域和一般工业领域。近年来人们开 始利用泡沫金属改善相变蓄热装置的热效率。曹建光等通过实验证明了将泡沫铝组合放 置于相变材料正十八烷中使得相变材料热导率从0. 225ff/(m • K)提高到4. 05ff/(m • K), 提高了约18倍(见:曹建光等.泡沫铝在相变储能装置中的应用[R].北京:卫星热控制 技术研讨会论文集,2003 :297-305)。余建祖等人将泡沫铜与有机相变材料组合成蓄能构件并应用于温控装置,改善了蓄能构件的蓄热效率和温控装置的温控精度(专利公开号: CN201107006Y)。
[0007] 然而目前泡沫金属在相变蓄热装置中的应用仅限于改善中低温有机类相变蓄热 装置的热导率,而且市场调研得知,目前市场上主要泡沫金属产品的厚度受生产工艺影响 都在l-10mm内,这一缺陷极大限制了泡沫金属在大厚度尺寸相变蓄热装置中的应用。虽然 市场上也出现了超厚泡沫金属,最大厚度达到70mm,但是超厚泡沫金属不仅造价高昂,而且 灌装相变材料工艺性差,为其应用和推广制造了障碍。
[0008] 针对固液相变蓄热技术在应用推广过程中的上述缺点和困难,本发明提供了一种 组合式泡沫金属芯材,带有组合式泡沫金属芯材的相变蓄热装置及其制备方法。所提供的 组合式泡沫金属芯材采用连续化带状泡沫金属材料或片式泡沫金属材料制作而成,解决了 泡沫金属厚度对于其应用范围的限制,改善了灌装相变材料的工艺性,降低了制造成本。所 提供的带有组合式泡沫金属芯材的相变蓄热装置根据蓄热装置的尺寸和所用相变材料的 特性选择组合式芯材的材料和制作方式,针对性地解决不同类型相变材料的关键问题,从 而适用于各种相变蓄热领域。所提供的制备方法具有适用性广、工艺简单、成本低廉的特 点o
发明内容
[0009] 本发明的第一个目的,在于提供一种组合泡沫金属芯材,以解决常规泡沫金属材 料的厚度对其应用范围的限制。
[0010] 本发明的第二个目的,在于提供带有组合泡沫金属芯材的相变蓄热装置,针对各 类相变材料的特点改善相变蓄热装置的传热性能、蓄热效率及可靠性。
[0011] 本发明的第三个目的,在于提供所述相变蓄热装置的制备方法。
[0012] 根据本发明的第一个方面,提供了一种组合泡沫金属芯材,其特征在于:所述泡沫 金属芯材根据蓄热容器尺寸和形状由连续化带状泡沫金属材料(21)卷制而成,或者由剪 切加工成容器横截面形状的多层片式泡沫金属材料(22)组合而成;所述泡沫金属材料为 泡沫铝、泡沫铜、泡沫镍或泡沫铁。
[0013] 根据本发明的第二个方面,提供了带有组合式泡沫金属芯材的相变蓄热装置,其 特征在于包括:
[0014] 相变蓄热容器(10);
[0015] 组合式泡沫金属芯材(20),填充在相变蓄热容器中,根据蓄热容器尺寸和形状由 连续化带状泡沫金属材料(21)卷制而成,或者由剪切加工成容器横截面形状的多层片式 泡沫金属材料(22)组合而成;所述泡沫金属材料为泡沫铝、泡沫铜、泡沫镍或泡沫铁;以及
[0016] 相变蓄热材料(30),灌装入相变蓄热容器的组合式泡沫金属芯材中。
[0017] 所述采用组合式泡沫金属芯材的相变蓄热装置,其特征进一步在于:根据蓄热装 置的尺寸和所用相变材料的特性选择组合式芯材的材料和制作方式,针对性地解决不同类 型相变材料的关键问题,从而适用于各种相变蓄热领域。如中低温有机类相变蓄热装置采 用的组合式泡沫金属芯材主要解决有机类相变材料热导率低的缺点,能显著提高蓄热装置 的热导率,改善温度均勻性和热效率;高温相变蓄热装置采用的组合式泡沫金属芯材主要 解决空穴分布对蓄热装置热性能和可靠性造成的影响,能够改善空穴分布,有效抑制“热斑” “热松脱”现象,显著提高蓄热装置的可靠性,延长使用寿命。
[0018] 根据本发明的第三个方面,提供了所述相变蓄热装置的制备方法,其特征在于包 含以下步骤:
[0019] 步骤一、加工制造相变蓄热容器部件,通常包括开口容器(11)和端盖(12);
[0020] 步骤二、根据应用要求选择泡沫金属的基材、种类、标称孔数和厚度并制成适合容 器尺寸的组合式泡沫金属芯材(20)。
[0021] 步骤三、清洗并且干燥制备好的相变蓄热容器部件和组合式泡沫金属芯材,去除 表面和泡沫金属内部可能存在的油污。
[0022] 步骤四、将组合式泡沫金属芯材装入开口容器中后,将适量熔融状态的相变蓄热 材料(30)灌注入开口容器中。
[0023] 步骤五、用制备的容器端盖将已装入泡沫金属芯材和相变蓄热材料的开口容器封 装成为密封的相变蓄热装置。
[0024] 所述步骤二中,如有需要可对组合式芯材进行点焊定型。
[0025] 所述步骤五中,中高温蓄热装置一般采用焊接封装,低温蓄热装置可视情况选择 粘接等其他形式。封装过程中尽可能排出蓄热容器内的空气,以提高装置可靠性。如有条 件,在真空环境下进行封装则效果最佳。
[0026] 本发明内容的优点为:所提供的组合式泡沫金属芯材采用生产工艺成熟、价格低 廉的片式或连续化带状泡沫金属材料制作,解决了芯体厚度和尺寸受泡沫金属材料厚度和 尺寸限制的问题,在厚度尺寸上适用于更大范围的相变蓄热装置。与超厚泡沫金属相比,其 可达厚度和尺寸的范围更大,灌装相变材料工艺性好,成本低廉。所提供的带有组合式泡沫 金属芯材的相变蓄热装置不仅提高了蓄热装置的传热性能和蓄热效率,而且改善了蓄热装 置内空穴分布,有效抑制了“热斑” “热松脱”现象,从而提高了蓄热装置的可靠性,延长了 使用寿命。通过选择组合式芯材的材料和制作方式,能够针对性解决不同类型相变材料的 关键问题,适用于各种相变蓄热领域。所提供的制备方法具有适用性广、工艺简单、成本低 廉的特点。
附图说明
[0027] 图1是典型的圆环形截面组合式泡沫金属芯材的结构示意图,其中图la为片式泡 沫金属组合芯材,图lb为连续化带状泡沫金属组合芯材;
[0028] 图2是典型的圆环形截面组合式泡沫金属芯材的结构分解示意图,其中图2a为片 式泡沫金属组合芯材,图2b为连续化带状泡沫金属组合芯材;
[0029] 图3是典型的带有组合式泡沫金属芯材的相变蓄热装置的结构示意图;
[0030] 图4是典型的带有组合式泡沫金属芯材的相变蓄热装置的结构分解示意图;
[0031] 图5是其他形式的组合式泡沫金属芯材的结构示意图,其中图5a是圆形截面的片 式泡沫金属组合芯材,图5b是圆形截面的连续化带状泡沫金属组合芯材,图5c是矩形截面 的片式泡沫金属组合芯材,图5d是矩形截面的连续化带状泡沫金属组合芯材,图5e是复杂 形状截面的片式泡沫金属组合芯材,图5f是棱台型的片式泡沫金属组合芯材。
[0032] 图6a是采用了带有组合式泡沫金属芯材的相变蓄热管的蓄热式高温燃烧设备流 程图,图6b是采用带有组合式泡沫金属芯材的相变蓄热管的蓄热室结构示意图,图6c是带有组合式泡沫金属芯材的相变蓄热管的结构示意图。
[0033] 图7a是采用了带有组合式泡沫金属芯材的相变蓄热容器的太阳能热动力发电系 统吸热蓄热器的结构示意图,图7b是一种典型的采用组合式泡沫金属芯材的整体式相变 蓄热容器的结构示意图。
[0034] 图8是采用了带有组合式泡沫金属芯材的相变蓄热装置的电子设备热防护装置 的结构示意图。
具体实施方式
[0035] 组合式泡沫金属芯材针对相变材料的特性和蓄热容器的外形尺寸选择泡沫金属 材料和制作方式具有一系列的准则,通常需要进行综合考虑,同时还需参考泡沫金属材料 的可获得性、组合式芯材制造时的工艺性和经济性。
[0036] 调研泡沫金属市场得知,电沉积法是目前生产泡沫金属较为先进的方法,泡沫金 属产品规格主要取决于金属电镀性和基体海绵规格参数。受生产设备尺寸限制,片式泡沫 金属尺寸通常在lXlm以下,连续化带状泡沫镍的最大宽度为lm,长度可达100m以上。另 外由于市场需求和生产规模不同,厂家常备规格的泡沫金属材料在可获得性及制造成本上 占有优势。
[0037] 下面列举几个实例说明本发明的具体实施方式,然而实例仅为参考和说明之用, 并非用来对本发明的应用范围加以限制。
[0038]实例一
[0039] 采用本发明提供的相变蓄热装置的蓄热式高温燃烧设备的结构和流程如图6a所 示。这种换向型的蓄热式高温燃烧设备包含:鼓风机(61),换向阀(62),燃烧室(64),排烟 机(65)以及两个采用本发明提供的相变蓄热管的蓄热室(63)。常温空气经换向阀进入燃 烧室前的蓄热室后,被已经在上一周期储存热量的蓄热管预热至接近燃烧室温度(一般比 燃烧室温度低50-100°C ),在其中注入燃料后进入燃烧室进行燃烧。燃烧后的高温烟气流 经另一蓄热室,将自身热量释放给其中的蓄热管而降温至100-200°C后排出。由于换向阀的 作用,蓄热式高温燃烧设备的工作流程沿虚、实线箭头方向交替进行,使得两个蓄热室交替 蓄、放热量,实现了利用高温烟气预热进入燃烧室空气的节能效果。
[0040] 图6b为蓄热式高温燃烧设备中蓄热室的结构示意图,其中631为蓄热室壳体,632 为带有组合式泡沫金属芯体的蓄热管。大量的蓄热管在蓄热室内分层交错排列,而且各层 蓄热管内封装不同相变温度的相变材料以提高蓄热室效率,蓄热室入口附近的蓄热管采用 相变温度比燃烧室温度稍低的相变材料,蓄热室出口附近的蓄热管按照烟气排放温度要求 选择合适相变温度的相变材料,中间各层蓄热管中选用相变材料的相变温度从高到低逐渐 变化。
[0041] 图6c为蓄热式高温燃烧设备蓄热室中采用组合式泡沫金属芯体的蓄热管的结构 示意图,由于应用于高温相变材料,相变材料腐蚀性大,空穴对热效率和可靠性影响较大, 同时考虑工业应用中降低成本和制作工艺的要求,所以采用标称孔数较大的连续化带状泡 沫镍制作组合式芯体。
[0042] 采用带有组合式泡沫金属芯体蓄热管的蓄热室不仅蓄热速率快,蓄热效率高, 而且可靠性好,使用寿命长,根据估算能够提高燃烧设备的效率5-8%,增加节能效果6-10%。
[0043]实例二
[0044] 图7a所示的太阳能热动力发电系统吸热蓄热器中采用了本发明提供的带有组合 式泡沫金属芯材的相变蓄热装置。该吸热蓄热器内部沿壳体(71)内壁排列有一系列的单 元换热管,每个单元换热管由工质管(74)和套装在管外的相变蓄热容器(73)组成。循环 工质由入口总管(72)进入各工质管中,被蓄热容器加热后,在出口总管(75)汇总流出吸热 蓄热器,经由电力转化部件和辐射器冷却之后再次回到吸热蓄热器完成一个循环。蓄热容 器不仅在日照期吸收入射的太阳能并传递给工质管中的循环工质,而且将一部分能量以相 变潜热的形式储存起来,以保证阴影期内发电系统的连续工作。
[0045] 吸热蓄热器中采用的带有组合式泡沫金属芯材的相变蓄热容器的结构如图3所 示。由于应用于空间发电,而且采用的无机氟盐类相变材料相变温度高,腐蚀性强,体积 收缩率大,为了保证系统可靠性,通常将相变材料封装在数百个蓄热容器中,不仅制造工艺 复杂,而且大量容器使得系统质量显著增加,极大地限制了空间太阳能热动力发电系统的 应用。组合式泡沫金属芯材通过其多孔结构提供毛细力有效改善了空穴分布,解决了“热 斑” “热松脱”现象对于蓄热容器热效率和可靠性的影响,因此可以加大蓄热容器尺寸以减 少容器数量,甚至将蓄热容器做成整体式的,其典型结构如图7b所示。经过估算,通过采 用组合式泡沫金属芯材来减少蓄热容器数量可减轻容器质量50%以上,采用整体式蓄热容 器更能削减容器质量95%以上,容器数量的减少还相应减小了吸热蓄热器壳体的尺寸和质 量。对于空间应用的太阳能热动力发电系统来说,提高吸热蓄热器可靠性,缩减其尺寸和质 量的意义十分重大。此外使用整体式蓄热容器的可能也为吸热蓄热器的结构设计提供了更 自由的空间。
[0046] 针对无机氟盐相变温度高,腐蚀性强,体积收缩率大,但是粘度系数小的特点,选 择标称孔数较大、厚度大的片式泡沫镍制作组合式泡沫镍芯材。
[0047] 实例三
[0048] 图8所示的电子设备热防护装置采用了本发明提供的带有组合式泡沫金属芯材 的相变蓄热装置。为了解决一些短时、周期性大功率电子设备的散热,防止其因短时峰值发 热量过大而温度过高甚至烧毁,将发热电子设备(81)通过导热胶(84)与带有组合式泡沫 金属芯材的相变蓄热装置(82)直接接触,相变蓄热装置再通过导热胶与散热装置(85)连 接,利用相变蓄热过程的恒温性和潜热蓄热能力来实现电子设备的温度控制。理论计算和 实验证明,组合式泡沫金属芯材能提高相变材料热导率几倍甚至数十倍,并且改善蓄热装 置的温度均勻性和蓄热效率,保证了热防护装置对电子设备的有效热防护。
[0049] 应用于电子设备热防护的相变材料一般为中低温有机类材料,热导率低是此类相 变材料的最大缺陷,粘度系数也较大,但是腐蚀性和相变体积收缩率小,根据这些特点,结 合泡沫金属材料的可获得性,选择标称孔数较小、厚度较小的片式泡沫铜制作组合式泡沫 铜芯材。容器和芯材可以根据蓄热装置与电子设备接触面的要求设计成各种复杂形状,部 分形状如图2和图5所示。
Claims (1)
- 带有组合式泡沫金属芯材的相变蓄热装置的制备方法,其特征在于包括以下步骤:步骤一、加工制造相变蓄热容器部件,包括开口容器(11)和端盖(12);步骤二、根据应用要求选择泡沫金属的基材、种类、标称孔数和厚度,按照使用要求裁剪后,由连续化带状泡沫金属材料(21)卷制成组合式泡沫金属芯材;或者剪切加工成容器横截面形状的多层片式泡沫金属材料(22)叠制组合成为组合式泡沫金属芯材;步骤三、清洗并且干燥制备好的相变蓄热容器部件和组合式泡沫金属芯材,去除表面和泡沫金属内部可能存在的油污;步骤四、将组合式泡沫金属芯材装入开口容器中后,将适量熔融状态的相变蓄热材料(30)灌注入开口容器中;步骤五、用制备的容器端盖将已装入泡沫金属芯材和相变蓄热材料的开口容器封装成为带有组合式泡沫金属芯材的相变蓄热装置。
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