CN101370727A - 封盖的带料的对正与切割方法 - Google Patents

封盖的带料的对正与切割方法 Download PDF

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CN101370727A
CN101370727A CNA2007800024856A CN200780002485A CN101370727A CN 101370727 A CN101370727 A CN 101370727A CN A2007800024856 A CNA2007800024856 A CN A2007800024856A CN 200780002485 A CN200780002485 A CN 200780002485A CN 101370727 A CN101370727 A CN 101370727A
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capping
band material
printed
optical pickocff
cutting
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P·J·托宾
T·奥尼尔
M·墨菲
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Bausch and Lomb Inc
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Abstract

一种从预印制的封盖的带料切割封盖单元的方法，包括以下步骤：a)设置预印制的封盖的带料，横贯其宽度和长度包括多个封盖单元，并设有多个配准标记；b)沿带料的长度将所述带料输送通过设有第一光学传感器和第二光学传感器的切割区域；c)在所述第一光学传感器检测配准标记时，停止所述带料的输送；d)沿所述带料的宽度方向移动所述带料，直至第二光学传感器检测所述配准标记；e)借助于切割器在所述切割区域内将所述带料切割成各封盖单元。

Description

封盖的带料的对正与切割方法
技术领域
本发明涉及预印制封盖带料的对正与切割方法，以形成用于密封泡罩包装体的尤其是用于一次性隐形眼镜的泡罩包装体的封盖单元。
背景技术
自从20世纪70年代软水凝胶隐形眼镜被首次引入以来，这种隐形眼镜已经越来越流行使用。这种隐形眼镜传统地以水凝胶的状态被包装在储存溶液内。目前，许多隐形眼镜与含水存储溶液一起被包装在一次性泡罩包装体内，所述泡罩包装体大体由密封有封盖的硬质聚合物(刚性聚合物)的容器(container)形成。泡罩包装体的实施例可见美国专利公开文献No.4691820；No.5524419；No.5578331；No.5649410；No.5722536和No.6082533。形成泡罩包装体的底部的容器可以是最初隐形眼镜模具的一部分或者是单独成型的底部，大体由硬质聚合物形成。在上述类型的包装体中，保持隐形眼镜和任何含水储存溶液的容器通过柔性封盖被密封。该封盖大体上是层压薄片，其中所述层压薄片可以由使用者向后拉，以取出包含在容器的泡罩体内的隐形眼镜。大体上，该封盖被密封至泡罩体周围的容器的顶侧表面的区域或凸缘。
这种封盖大体上预印制有关于包含在泡罩包装体内的隐形眼镜的信息。期望的是，将封盖单元直接设置至泡罩包装体的表面，在包装组装线中的部位或位置上被密封，其中靠近或在所述组装线附近，泡罩体已经充满隐形眼镜和/或水凝胶溶液。这种快速密封有助于确保最小化外部物体对于其内物品的污染。
为了确保每个泡罩包装体设有所需的完整信息，并且为了确保吸引人的外观，必须从封盖带料(lidstock web)正确切割封盖单元。封盖单元是一种具有正确尺寸的封盖部件，以用于密封泡罩包装体。
直至目前，诸如美国专利公开文献No.3713571所述的切割方法已经与封盖的条带(宽度为一个封盖的封盖的条带，并且横贯条带进行切割以将条带分成封盖单元)一起使用。
然而，期望的是使用带料形式的大卷封盖材料，其中所述带料可包括横贯其宽度和长度的多个封盖单元。
欧洲专利公开文献EP 1225535公开了一种方法，其中，运送的材料带料设有由切割图像(cut image)重叠的结构图像，例如经由连续的加工步骤的印制图像、浮雕图像以及穿孔图像，在最终加工步骤中将材料带料划分成局部的带料。速度调节的激光束被射到材料带料上，可检测的激光线通过去除材料或材料厚度改变而被设置，而激光标记沿激光线通过改变激光辐射时间或功率级别而设置，这些被用于提供控制以下步骤的信号。
发明内容
根据本发明，提供了一种从预印制的封盖的带料切割封盖单元的方法，包括以下步骤：
a)提供预印制的封盖的带料，横贯其宽度和长度包括多个封盖单元，并设有多个配准标记；
b)沿带料的长度方向将所述带料输送通过设有第一光学传感器和第二光学传感器的切割区域；
c)在所述第一光学传感器检测配准标记时，停止所述带料的输送；
d)沿所述带料的宽度方向移动所述带料，直至第二光学传感器检测到所述配准标记；
e)借助于切割器在所述切割区域内将所述带料切割成各封盖单元。
带料及其预印制的封盖单元的正确的定位通过以下方式实现，借助于由第一和第二光学传感器获得的源自配准标记的位置信息相对于切割表面定位带料。
这导致这样的优点，即封盖卷仅仅需要以不频繁的间隔被改变，因为许多封盖单元设置在与条带相比更宽的卷上。此外，对于多线制造和/或包装组装而言，其中多个制造和/或包装线平行地操作，封盖可从较宽的带料更加迅速地被供应至多个平行的工作站位，其中，所述较宽的带料包括横贯其宽度的多个封盖单元。
封盖材料适合地是金属层压薄片，其中所述金属层压薄片包括诸如铝或包含铝的合金的金属薄层(metal foil layer)。用于在泡罩包装体上形成气密性密封的封盖的基层适合地是诸如聚丙烯的热塑性塑料。
除了可被第一和第二光学传感器检测的配准标记以外，封盖的上侧表面上预印制有针对泡罩包装体的标签信息。将配准标记与标签信息一起印制确保了配准标记将总是相对于标签信息处于同一位置，而与印制相对于带料的边缘的位置无关，因此，带料可使用配准标记被定位，从而切割器被正确地定位在信息上。配准标记将是可通过光学传感器与标签区别的标记，并且例如具有特定的形状或颜色，从而连接至光学传感器的图像分析系统可以区别配准标记。可选地，配准标记可以是高度反射性的或高度不反射性的，从而通过光学传感器所检测的光强的改变可用于区别配准标记。合适的光学传感器是光纤传感器。所述配准标记以这样的频率沿带料的长度间隔，其中所述频率对应于预印制薄片上的未切割封盖单元的频率。
预印制的封盖适合地存储在筒形卷上，而所述封盖的宽度沿所述卷的轴线，并且所述封盖的长度切向于所述卷。
可以通过合适的装置完成封盖单元的切出，但是优选通过冲裁装置完成，在这种情况中，切割区域将具有冲裁装置形式的切割器，其中所述冲裁装置适于优选同时冲出多个封盖单元。例如，冲裁装置可方便并同时地冲出两行或多行封盖单元，其中每行横贯带料延伸。
借助于供应辊适合地实现将带料供应通过切割区域，其中所述供应辊通过伺服电机被驱动，所述伺服电机位于切割区域的相对于预印制的封盖带料的卷的相反侧上。这种供应与张紧系统在现有技术中是已知的。带料沿其宽度方向的移动(也就是，平行于预印制的带料的卷的轴线)可借助于可移动的支承件实现，其中所述可移动的支承件通过用于带料的卷以及用于供应辊的伺服电机被驱动。
附图说明
将参照附图说明本发明，其中附图示出了适于用于本发明的预印制的封盖的带料。
具体实施方式
由附图标记2所示的带料包括2行封盖单元4、6，其中所述封盖单元沿带料的长度延伸。每个封盖单元包括印制的信息8。为了清楚，示出了针对每个封盖的切割轮廓10，但这不必印制在带料上。
根据本发明，带料包括配准标记(registration mark)，所述配准标记通过第一和第二传感器被检测，以每次在冲出封盖单元例如10个单元之前使得带料沿纵向和横向正确地定位。带料包括沿带料的合适位置的多个配准标记。
优选地，本发明方法所使用的工作站位邻近或靠近或形成用于泡罩包装体的制造和/或包装组装线的一部分。在专利公开文献WO2004/056555中说明了合适的制造与包装组装线。

Claims (6)

1.一种从预印制的封盖的带料切割封盖单元的方法，包括以下步骤：
a)提供预印制的封盖的带料，横贯其宽度和长度包括多个封盖单元，并设有多个配准标记；
b)沿带料的长度方向将所述带料输送通过设有第一光学传感器和第二光学传感器的切割区域；
c)在所述第一光学传感器检测配准标记时，停止所述带料的输送；
d)沿所述带料的宽度方向移动所述带料，直至第二光学传感器检测到所述配准标记；
e)借助于切割器在所述切割区域内将所述带料切割成各封盖单元。
2.根据权利要求1所述的方法，其特征在于，所述光学传感器是光纤传感器。
3.根据权利要求1或2所述的方法，其特征在于，切割器是冲裁装置。
4.根据前述权利要求任一所述的方法，其特征在于，所述配准标记在形成所述预印制的封盖的印制过程中被同时印制。
5.根据前述权利要求任一所述的方法，其特征在于，多个封盖单元借助于切割器被同时切割。
6.根据权利要求5所述的方法，其特征在于，两行或多行封盖单元借助于切割器被同时切割，各行封盖单元横贯所述带料延伸。
CNA2007800024856A 2006-01-16 2007-01-12 封盖的带料的对正与切割方法 Pending CN101370727A (zh)

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CN116604880A (zh) * 2023-06-15 2023-08-18 成都乐美纸制品有限公司 一种光标定位碗底的印刷标签切割机床以及识别切割方法
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