CN101357739A - Dedicated tower crane for boom type tower assembly - Google Patents
Dedicated tower crane for boom type tower assembly Download PDFInfo
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Abstract
本发明提供的动臂式组塔专用塔式起重机,其中,固定支脚1、标准节2、顶升用内塔节6相连成塔身,顶升用内塔节上设起升用内塔节9,其上设回转总成17铰接该起重臂10并设变幅机构16,其中卷扬机19与起重臂间连接变幅拉绳12,使起重臂可在竖直平面内15°~89°范围内转动;在起升用内塔节上设起升机构8,其中卷扬机与起重臂上的吊钩滑轮组11间连接钢丝绳。当起重机以内附着形式工作过程中需要拆除时,通过变幅机构将起重臂上扬89°角,使起重臂从塔最上端的窗口通过,而从铁塔中间自行落下;起升机构8位于塔身上,可使起重工作行程缩短以提高施工效率,塔身上还可设拆塔用吊架,其可方便拆卸起重机;本起重机施工简便、施工成本低、应用范围广。
The special tower crane provided by the invention provides a boom-type tower assembly, wherein the fixed foot 1, the standard section 2, and the inner tower section 6 for jacking are connected to form a tower body, and the inner tower section for lifting is arranged on the inner tower section for lifting. 9. There is a slewing assembly 17 on it to hinge the boom 10 and a luffing mechanism 16, wherein the hoist 19 is connected with the luffing rope 12 between the boom, so that the boom can be 15°~ in the vertical plane. Rotate in the range of 89°; hoisting mechanism 8 is established on the inner tower section for hoisting, wherein the hoist and the hook pulley block 11 on the boom are connected with wire ropes. When the crane needs to be dismantled during the working process in the form of internal attachment, the lifting arm is raised by an angle of 89° through the luffing mechanism, so that the lifting arm passes through the window at the top of the tower and falls from the middle of the tower by itself; the lifting mechanism 8 is located on the tower body , can shorten the lifting work stroke to improve construction efficiency, and the tower body can also be equipped with a hanger for dismantling the tower, which can facilitate the disassembly of the crane; the crane is simple in construction, low in construction cost, and has a wide range of applications.
Description
技术领域 technical field
本发明涉及输电线路施工技术领域,是一种吊臂可在竖直平面内向上旋转89°且无平衡臂、起升机构位于塔身上的塔式起重机,它特别适用于输电线路铁塔组立施工。The invention relates to the technical field of power transmission line construction, and is a tower crane with a boom that can rotate upwards by 89° in a vertical plane, without a balance arm, and with a lifting mechanism located on the tower body. It is especially suitable for the erection and construction of power transmission line iron towers .
背景技术 Background technique
目前,国内输电线路铁塔组立施工常用的塔式起重机起重臂在竖直平面内上扬角度只能达到85°且配有平衡臂,在以内附着形式组塔施工过程中,因起重臂、平衡臂不能从铁塔最上端的窗口通过,因而拆除塔式起重机时工作复杂、困难;此外常规塔式起重机的起升机构通常位于起重机的平衡臂或地面上,起升机构置于地面上不仅会增加钢丝绳的用量还会使起重工作行程过长,从而降低施工效率,司机室置于起重机的上部,起重机的工作状况通过司机目力监视,这样在保证司机人身安全方面安全系数不高。因此,使用这种塔式起重机进行组塔施工时施工复杂、安全系数不高、施工效率低、成本高。At present, the jib of the tower crane commonly used in the construction of domestic transmission line iron towers can only reach an upward angle of 85° in the vertical plane and is equipped with a balance arm. The balance arm cannot pass through the window at the top of the tower, so it is complicated and difficult to dismantle the tower crane; in addition, the lifting mechanism of a conventional tower crane is usually located on the balance arm of the crane or on the ground, and placing the lifting mechanism on the ground will not only increase the The amount of wire rope will also make the lifting work journey too long, thereby reducing the construction efficiency. The driver's cab is placed on the top of the crane, and the working condition of the crane is monitored by the driver's eyesight, so the safety factor is not high in ensuring the personal safety of the driver. Therefore, when using this tower crane for tower construction, the construction is complicated, the safety factor is not high, the construction efficiency is low, and the cost is high.
发明内容 Contents of the invention
本发明的目的是提供一种没有平衡臂,起重臂可在竖直平面内上扬89°的动臂式组塔专用塔式起重机。The object of the present invention is to provide a special-purpose tower crane with a boom-type tower assembly that does not have a balance arm and whose boom can rise 89° in a vertical plane.
为实现上述目的,本发明采取以下设计方案:To achieve the above object, the present invention takes the following design scheme:
一种动臂式组塔专用塔式起重机,它包括从下向上依次相互连接的固定支脚、标准节、顶升用内塔节,一顶升装置设置在所述顶升用内塔节上,在该顶升用内塔节的上端还连接有一起升用内塔节,由此构成整个塔身;一起升机构设置在所述塔身上的所述起升用内塔节上,所述塔顶上可转动地连接一回转总成件,在该回转总成件上连接该起重臂的一端,该回转总成件上并设置一变幅机构,该变幅机构包括一卷扬机,其固定在所述回转总成件上,该卷扬机上固设缠绕一变幅拉绳的一端,变幅拉绳的另一端固定在该起重臂上,使得当卷扬机转动时,通过所述变幅拉绳牵动所述起重臂可在竖直平面内从水平位置起的15°~89°范围内转动;在该塔身上设有的所述起升机构中包括一卷扬机,该卷扬机上连接缠绕一起重钢丝绳的一端,该钢丝绳的另一端沿所述起重臂延伸到起重臂伸出端上连接的一吊钩滑轮组。A special tower crane with a movable arm type tower, which includes a fixed foot, a standard section, and an inner tower section for jacking, which are connected to each other in sequence from bottom to top, and a jacking device is arranged on the inner tower section for jacking, The upper end of the inner tower section for lifting is also connected with an inner tower section for lifting together, thus forming the entire tower body; a lifting mechanism is arranged on the inner tower section for lifting on the tower body, and the tower A slewing assembly is rotatably connected to the top, and one end of the boom is connected to the slewing assembly, and a luffing mechanism is arranged on the slewing assembly, and the luffing mechanism includes a winch, which is fixed On the slewing assembly, one end of a luffing stay rope is fixed on the winch, and the other end of the luffing stay rope is fixed on the boom so that when the winch rotates, the luffing pulley The lifting arm is driven by the rope and can rotate within the range of 15°-89° from the horizontal position in the vertical plane; the hoisting mechanism provided on the tower body includes a winch, which is connected and wound together One end of the heavy wire rope, the other end of the wire rope extends along the boom to a hook pulley block connected on the boom extension end.
进一步地,塔顶上的所述回转总成件上还固设一塔顶撑杆,其上固设一安全绳的一端,该安全绳的另一端固定在所述起重臂上。该安全绳的长度为:使得所述起重臂在其可转动角度范围内的下限位置时安全绳被拉直。Further, a tower top bracing rod is fixed on the slewing assembly on the top of the tower, one end of a safety rope is fixed on it, and the other end of the safety rope is fixed on the boom. The length of the safety rope is such that the safety rope is straightened when the boom is at the lower limit position within its rotatable angle range.
所述变幅拉绳包括一前端拉绳、一变幅滑轮组和滑轮组拉绳,所述前端拉绳的一端固定在起重臂上,前端拉绳的另一端固定所述变幅滑轮组中的一个滑轮,所述变幅滑轮组中的另一个滑轮固定在回转总成件上,例如固定在塔顶撑杆上,滑轮组拉绳的一端固定在变幅机构的卷扬机的辊筒上,另一端穿过变幅滑轮组的两个滑轮的轮槽固定在回转总成件上,例如固定在塔顶撑杆上。The luffing stay rope includes a front end stay rope, a luffing pulley block and a pulley block stay rope, one end of the front end stay rope is fixed on the boom, and the other end of the front end stay rope is fixed to one of the luffing pulley blocks Pulley, the other pulley in the luffing pulley block is fixed on the slewing assembly, for example, on the tower top strut, one end of the pulling rope of the pulley block is fixed on the roller of the hoisting machine of the luffing mechanism, and the other end passes through The wheel grooves of the two pulleys of the luffing pulley block are fixed on the slewing assembly, for example, on the tower top strut.
本动臂式组塔专用塔式起重机的塔身,所述标准节下端通过现有插销连接结构固联在该固定支脚上,标准节的上端通过现有连接机构连接该顶升用内塔节;在该顶升用内塔节的下端装有所述顶升装置,其为现有技术,该顶升用内塔节上端通过现有的鱼尾板、连接销轴连接结构固联该起升用内塔节。For the tower body of the special tower crane for boom-type tower assembly, the lower end of the standard section is fixedly connected to the fixed foot through the existing bolt connection structure, and the upper end of the standard section is connected to the inner tower section for jacking through the existing connection mechanism. The jacking device is equipped with the lower end of the internal tower section for this jacking, which is a prior art, and the upper end of the internal tower section for this jacking is fixedly connected to the lifting device through the existing fishplate and connecting pin connection structure. Use the inner tower section.
动臂式组塔专用塔式起重机的起重臂可在竖直平面15°~89°范围内转动,被吊重物通过起升机构的钢丝绳与起重臂的吊钩滑轮组连接,起重臂起吊重物时产生的倾覆力矩由起重机塔身承受,起升机构位于塔身起升用内塔节上,可使起重工作行程缩短,拆塔用吊架位于顶升用内塔节上,可方便拆卸起重机。The boom of the special tower crane for boom-type tower assembly can rotate within the range of 15°~89° in the vertical plane. The overturning moment generated when lifting heavy objects is borne by the crane tower body. The hoisting mechanism is located on the inner tower section for lifting the tower body, which can shorten the lifting work stroke. The hanger for tower dismantling is located on the inner tower section for jacking. The crane can be easily disassembled.
所述的起重臂为格构式结构,工作幅度由变幅机构控制,当起重机以内附着形式工作过程中需要拆除时,通过变幅机构将起重臂上扬89°角,使起重臂从铁塔最上端的窗口通过,从而从铁塔中间自行落下。The boom is of a lattice structure, and the working range is controlled by the luffing mechanism. When the crane needs to be dismantled during the working process of the attached form, the jib is raised by an angle of 89° through the luffing mechanism, so that the boom can be lifted from the The window at the top of the tower passes through, so that it falls from the middle of the tower by itself.
所述起升机构与起升用内塔节的连接结构为:所述的起升机构包括卷扬机、卷扬机连接板、连接销轴,所述卷扬机固定在一托板上,在该托板的下面固设卷扬机连接板,在卷扬机连接板和起升用内塔节上相应位置处设有连接销轴孔,通过插在连接销轴孔中的销轴使得起升用内塔节与起升用内塔节卷扬机连接板相连。The connection structure between the hoisting mechanism and the inner tower section for hoisting is as follows: the hoisting mechanism includes a hoist, a hoist connecting plate, and a connecting pin, and the hoist is fixed on a pallet, and the hoist is fixed under the pallet. The connecting plate of the hoist is fixed, and the connecting pin hole is arranged at the corresponding position on the connecting plate of the hoisting machine and the inner tower section for lifting. The inner tower section hoist connecting plate is connected.
在所述塔身上还设有一拆塔用吊架。该拆塔用吊架包括吊架和起吊滑轮,吊架包括吊架撑杆、吊架连杆和吊架连接板,其连接成例如为三角形的连接架,在吊架连接板上固定转动轴,其通过转动轴销固定在塔身上;所述起吊滑轮通过吊绳与吊架上的一吊架吊钩勾连。A hanger for dismantling the tower is also provided on the tower body. The tower demolition hanger includes a hanger and a lifting pulley, and the hanger includes a hanger brace, a hanger connecting rod and a hanger connecting plate, which are connected to form a triangular connecting frame, and the rotating shaft is fixed on the hanger connecting plate , which is fixed on the tower body through a rotating shaft pin; the lifting pulley is connected with a hanger hook on the hanger through a hanging rope.
拆塔用吊架通过转动轴销固定在顶升用内塔节上。拆塔时在起吊滑轮上挂上钢丝绳,钢丝绳的一端与放在地面上的卷扬机相连,另一端与拆除的塔材相连,卷扬机放出钢丝绳,拆除的塔材从塔上运至地面。拆塔用吊架位于顶升用内塔节上,这样的位置结构可方便拆卸起重机。现有技术中,塔身上也有设置拆塔用吊架的,其上没有吊钩,而将滑轮直接设置在吊架上,这样的结构使得其上的钢丝绳与卷扬机的连接不方便。而本发明中的拆塔用吊架,其上的吊架上设吊钩,勾连起吊滑轮,这样的结构可方便与卷扬机的连接。The hanger used for tower dismantling is fixed on the inner tower section for jacking by turning the pivot pin. When dismantling the tower, hang a wire rope on the lifting pulley. One end of the wire rope is connected to the winch placed on the ground, and the other end is connected to the dismantled tower material. The hoister releases the wire rope, and the dismantled tower material is transported from the tower to the ground. The hanger for tower dismantling is located on the inner tower section for jacking, and this position structure can facilitate the dismantling of the crane. In the prior art, there is also a hanger for dismantling the tower on the tower body. There is no suspension hook on it, and the pulley is directly arranged on the hanger. Such a structure makes it inconvenient to connect the wire rope on it with the hoist. And tower dismantling among the present invention is used hanger, establishes suspension hook on the hanger on it, hooks up the lifting pulley, and such structure can be conveniently connected with winch.
所述的司机室配置在起重机底部,各个起升机构和举升机构中的驱动电机以及设于塔身上的各种摄像控制装置通过输电和/或数据传输缆线与司机室中的联动控制台连接,起重机的工作状况可通过司机室的摄像装置监视并由联动台控制。The driver's cab is arranged at the bottom of the crane, each lifting mechanism and the driving motors in the lifting mechanism and various camera control devices arranged on the tower body are connected to the linkage console in the driver's cab through power transmission and/or data transmission cables. Connection, the working condition of the crane can be monitored through the camera device in the driver's cab and controlled by the linkage platform.
本发明提供的动臂式组塔专用塔式起重机因没有平衡臂且起重臂可以上扬近似竖直,因而起重臂能从铁塔最上端的窗口通过,故而拆除塔式起重机时工作简便、施工效率高;此外,起重机的起升机构位于塔身上,可使起重工作行程缩短以提高施工效率,拆塔用吊架位于顶升用内塔节上,可方便拆卸起重机;司机室配置在起重机底部,起重机的工作状况可通过司机室的摄像装置监视并由联动台控制。因而这种塔机具有安全系数高、施工简便、施工效率高和施工成本低的特点。The special-purpose tower crane provided by the present invention has no balance arm and the boom can be raised approximately vertically, so the boom can pass through the window at the uppermost end of the iron tower, so the work is simple and the construction efficiency is high when dismantling the tower crane. In addition, the hoisting mechanism of the crane is located on the tower body, which can shorten the lifting work stroke and improve the construction efficiency. The hanger for dismantling the tower is located on the inner tower section for jacking, which can facilitate the disassembly of the crane; the driver's cab is arranged at the bottom of the crane , The working condition of the crane can be monitored through the camera device in the driver's cab and controlled by the linkage table. Therefore, this tower crane has the characteristics of high safety factor, simple construction, high construction efficiency and low construction cost.
附图说明 Description of drawings
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是本发明起升机构示意图。Fig. 2 is a schematic diagram of the lifting mechanism of the present invention.
图3是本发明拆塔用吊架示意图。Fig. 3 is a schematic diagram of the hanger used for dismantling the tower of the present invention.
图4是本发明起升用内塔节示意图。Fig. 4 is a schematic diagram of the inner tower section for hoisting in the present invention.
图5是本发明提供的起重机中的起升机构在起升用内塔节上的安装结构示意图;Fig. 5 is a schematic diagram of the installation structure of the hoisting mechanism in the crane provided by the present invention on the inner tower section for hoisting;
图6为本发明提供的起重机中的顶升用内塔节和标准节的连接结构示意图;Fig. 6 is a schematic diagram of the connection structure of the jacking inner tower section and the standard section in the crane provided by the present invention;
图7为本发明提供的起重机中的回转总成件以及其上的起重臂等部件的结构示意图。Fig. 7 is a structural schematic diagram of the slewing assembly and the jib thereon and other components in the crane provided by the present invention.
具体实施方式 Detailed ways
参见图1所示:一种动臂式组塔专用塔式起重机,起重臂可在竖直平面内上扬89°,它包括有固定支脚1、标准节2、休息平台3、标准通道4、顶升装置5、顶升用内塔节6、拆塔用吊架7、起升机构8、起升用内塔节9、起重臂总成10、吊钩滑轮组11、变幅拉绳12、安全绳13、变幅滑轮组14、塔顶撑杆15、变幅机构16、回转总成17、司机室18。该起重机没有平衡臂。See Fig. 1: a kind of tower crane specially used for boom-type tower assembly, the boom can be raised 89° in the vertical plane, and it includes a fixed foot 1, a
标准节的上端通过现有连接机构连接该顶升用内塔节;在该顶升用内塔节的下端装有所述顶升装置,其为现有技术,该顶升用内塔节上端通过现有的鱼尾板、连接销轴连接结构固联该起升用内塔节。The upper end of the standard section is connected to the inner tower section for jacking through the existing connection mechanism; the jacking device is installed at the lower end of the inner tower section for jacking, which is the prior art, and the upper end of the inner tower section for jacking is The inner tower section for lifting is fixedly connected by the existing fishplate and connecting pin shaft connecting structure.
如图1、4、5和6所示,标准节2下端通过现有插销连接结构固联在该固定支脚1上,标准节2上端通过现有连接机构连接该顶升用内塔节6,标准节2上设有休息平台3和标准通道4。在该顶升用内塔节6的下端装有顶升装置5,顶升用内塔节6上端连接该起升用内塔节9,其间可通过鱼尾板相连接,在该起升用内塔节9的下端装有起升机构8,在起升机构8上设有卷扬机19,在该起升用内塔节9的上端固设有该回转总成件17,该回转总成件17上连接起重臂10并设置变幅机构16,该变幅机构上设有卷扬机,该卷扬机上固设该变幅拉绳14的一端,变幅拉绳的另一端固定在该起重臂10上,使得起重臂10可在竖直平面内从水平位置起的15°~89°范围内转动;As shown in Figures 1, 4, 5 and 6, the lower end of the
如图4所示,具体地,起升用内塔节9和举升用内塔节6的连接结构为:所述的起升用内塔节9由内塔节卷扬机连接板23、鱼尾板24、主弦杆25、辅杆I26、辅杆II27、辅杆连接板I28、辅杆连接板II29、辅杆连接板III30、辅杆III31、卷扬机安装板32、内塔节连接销轴33组成,起升用内塔节9通过内塔节连接销轴33固定在顶升用内塔节6上。起升用内塔节9包括的主弦杆25上设置辅杆连接板I28和辅杆连接板III30,辅杆I26、辅杆II27和辅杆III31通过铰接结构连接在辅杆连接板上构成起升用内塔节9.在该起升用内塔节9的下端和上端固设鱼尾板24,通过下端的鱼尾板24和与顶升用内塔节上连接的连接销轴使得起升用内塔节连接在顶升用内塔节的顶部,通过起升用内塔节上端的鱼尾板24使得回转总成件17的固定件固定在起升用内塔节9的上端。回转总成件中的回转件可转动地固定在所述固定件上。As shown in Figure 4, specifically, the connection structure of the
在该回转总成件17上设有转盘,在转盘上铰接起重臂总成件10,在转盘上还固设有变幅机构16,变幅机构16上的卷扬机上固设变幅拉绳12的一端,变幅拉绳12的另一端固定在起重臂10上。驱动卷扬机,可以收放变幅拉绳12,实现起重臂10的上下摆动。A turntable is provided on the slewing
具体的,如图1、7所示,变幅拉绳12包括一前端拉绳12a、一变幅滑轮组14和滑轮组拉绳12b,前端拉绳12a的一端固定在起重臂10上,前端拉绳12a的另一端固定所述变幅滑轮组中的一个滑轮14a,所述变幅滑轮组中的另一个滑轮14b固定在回转总成件上,如图1、7所示的实施例中是固定在一固设于回转总成件上的塔顶撑杆15上,滑轮组拉绳12b的一端固定在变幅机构的卷扬机的辊筒上,另一端穿过变幅滑轮组的两个滑轮14a、14b的轮槽固定在塔顶撑杆15上。启动卷扬机,即可实现起重臂10在15°~89°范围内的转动。Specifically, as shown in Figures 1 and 7, the luffing
该起重臂10外伸端上设置该吊钩滑轮组11,其上连接一钢丝绳的一端,该钢丝绳的另一端穿过起重臂10和起升用内塔节9的框架缠绕固定在该起升机构8的卷扬机19的辊筒上。The
在起重臂10上还连接有一安全绳13的一端,该安全绳13的另一端与塔顶撑杆15连接,安全绳的作用为防止起吊重物时起重臂意外向下转动。通过驱动变幅机构,起重臂10可在竖直平面15°~89°范围内转动。所述的起重臂10为格构式结构,当起重机以内附着形式工作过程中需要拆除时,通过变幅滑轮组14将起重臂10上扬89°角,使起重臂10从铁塔最上端的窗口通过,从而从铁塔中间自行落下。An end of a
在起重臂10的伸出端设置吊钩滑轮组,用于起吊重物。A hook pulley block is set at the protruding end of the
在起升用内塔节9的下端设置内塔节卷扬机连接板23(如图4所示),其上固设起升机构8。如图2所示,所述的起升机构8由卷扬机19、卷扬机连接板20、卷扬机连接销轴22组成,起升机构8通过插在连接板20的销轴孔21中的销轴22与起升用内塔节卷扬机连接板23相连,即起升机构8通过内塔节卷扬机连接板20的销轴孔21和卷扬机连接销轴22固联在起升用内塔节9上。卷扬机连接板20上设置卷扬机19,其上缠绕固定一钢丝绳19a的一端,该钢丝绳19a的另一端穿设在起重臂10的框架中并延伸到起重臂的外伸端与吊钩滑轮组11连接,使得该吊钩滑轮组11升降(见图5、7所示);起重臂10起吊重物时产生的倾覆力矩由起重机塔身承受,起升机构8位于塔身起升用内塔节9上,起升机构8位于塔身起升用内塔节9的下端,可使起重工作行程缩短以提高施工效率。The lower end of the
如图1、3所示,在顶升用内塔节6上设置拆塔用吊架7,拆塔吊架为吊钩形式:所述的拆塔用吊架7由转动轴34、吊架连接板35、吊架连杆36、37、吊架吊钩38、吊绳39、起吊滑轮40、吊架撑杆41、吊架连接销轴42、转动轴销43组成,上下两个转轴34套装固定在顶升用内塔节6的竖直框架上,在本实施例中,在顶升用内塔节6的竖直框架上固设转动轴销43,转动轴34与转动轴销43连接,即套设在转动轴销43上。在转动轴34上固联吊杆连接板35,在两个上下设置的吊杆连接板35上铰接吊架连杆36、吊架撑杆41的一端,吊架连杆36的另一端连接吊架连杆37的一端(例如焊接),吊架连杆37和吊架撑杆41的另一端与吊架吊钩38连接在一起,在该吊架吊钩38上通过吊绳39悬挂起吊滑轮40。拆塔用吊架7通过转动轴销43固定在顶升用内塔节6上,拆塔时在起吊滑轮40上挂上钢丝绳,钢丝绳的一端与放在地面上的卷扬机相连,另一端与拆除的塔材相连,卷扬机放出钢丝绳,拆除的塔材从塔上运至地面。拆塔用吊架7位于顶升用内塔节6上,这样的位置结构可方便拆卸起重机。而通过吊绳将起吊滑轮连接在吊架吊钩上,使得其与起吊滑轮与卷扬机之间钢丝绳的连接更加方便。As shown in Figures 1 and 3, a
如图1所示,所述的司机室18配置在起重机底部,起重机的工作状况可通过司机室的摄像装置监视并由联动台控制。所述的司机室配置在起重机底部,各个起升机构和举升机构中的驱动电机以及设于塔身上的各种摄像控制装置通过输电和/或数据传输缆线与司机室中的联动控制台连接。As shown in Figure 1, the driver's
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