A kind of die-shell component forming die
The application be that January 20, application number in 2004 are 2004100026563 the applying date, name is called the dividing an application of application for a patent for invention of " a kind of die-shell component forming die ".
(1) technical field
The present invention relates to a kind of die-shell component forming die.
(2) background technology
At present, cast-in-situ reinforcing steel bar concrete hollow slab, particularly cast-in-situ reinforcing steel bar concrete hollow slab non-core-drawing pore-creating technique generally adopt light-wall pipe or thin-wall box to fill, and can satisfy the find time needs of concrete of various different cored slabs.The applicant in simultaneously SEPARATE APPLICATION on November 29th, 1999 application number be that 99115665.X, name are called the patent of invention of " fiber reinforcement-type light-wall conduit for reinforcing steel bar concrete filling (box) and manufacture method thereof ", and application number is 99115666.8, name is called the patent of invention of " fiber-reinforced thin-wall box for filling cast-in-place reinforced concrete and manufacture method thereof ", prepared light-wall pipe or thin-wall box can be openings, if then can make the light-wall pipe of sealing or the thin-wall box of sealing with sealing; The mould that adopts in its manufacture method has former or formpiston.Such as former, can find out from their accompanying drawing, it comprises side form face and bed die face, side form face and bed die face surround former, and this former is the former of integral mold plate, in actual use, the demoulding is inconvenient, therefore the light-wall pipe of opening or thin-wall box cracky, develop a kind of novel die-shell component forming die for being badly in need of.
(3) summary of the invention
The object of the present invention is to provide a kind of die-shell component forming die, have the characteristics such as be convenient in demoulding, simple in structure, easy to manufacture, intensity is high, cost is low.
Solution of the present invention is on the basis of existing technology, comprise side form face, bed die face, side form face and bed die face surround former, the side form face and the bed die face that it is characterized in that described former are made of template, former is comprised of at least two template amalgamations, template in amalgamation is provided with template amalgamation all-in-one-piece split unit, is provided with at least one internal mold in the former.Like this, because former is comprised of at least two template amalgamations, be provided with template amalgamation all-in-one-piece split unit in the template of amalgamation, thereby after unscrewing split unit, the demoulding is very convenient; Simultaneously, be provided with at least one internal mold in the former, thereby the demoulding is more convenient, also can forms band hole, the isostructure complex die mould component of groove in combination formwork or the mould casing component, can satisfy the needs of various different occasions; In addition, mould also has the characteristics such as simple in structure, easy to manufacture, that intensity is high, cost is low, thereby has reached purpose of the present invention, is applicable to make light-wall pipe or thin-wall box, is particularly useful for making the light-wall pipe of opening or the thin-wall box of opening.
Feature of the present invention is that also described internal mold is fixed in the former.Like this, internal mold is fixed on the globality that has improved mould in the former, makes mould more durable, can reduce the loss of mould.
Feature of the present invention is that also described internal mold is movable in former.Like this, internal mold is movable in former, is convenient to regulate, and to satisfy the needs of different occasions, has made things convenient for production application.
Feature of the present invention is that also described internal mold is dismountable.Like this, according to the needs of actual production, also can remove internal mold, simultaneously, internal mold can remove and keep in repair, clean.
Feature of the present invention is that also the die face size of described internal mold is adjustable.Like this, change the size of the mould casing component of producing by the die face size of adjusting internal mold, realized one module multiple usages, the user has reduced die cost for mould.
Feature of the present invention is that also described internal mold is variable cross-section.Like this, internal mold is the mould casing component that the mould of variable cross-section can correspondingly be produced variable cross-section.
Feature of the present invention is that also described internal mold is the annular die face of annular die face or amalgamation.Like this, the application internal mold is that the mould of the annular die face of annular die face or amalgamation can be produced the mould casing component that the cross section is annular, to satisfy the needs of practical application.
Feature of the present invention is that also described split unit is jockey or closes in tight device or the positioner at least one.Like this, the split unit kind is many, is convenient to produce select, and split unit also can be and has simultaneously connections, closes device tight or that locate simultaneously, can reduce its complexity, and it is more easily applied.
Feature of the present invention is that also described jockey is at least a in hinge, hinge, bolt hinge, film, tongue and groove or the tenon.Like this, the diversity of jockey and generality greatly reduce the cost of manufacture of mould, simultaneously, can be according to different actual conditions, the above-mentioned jockey of reasonable selection.
Feature of the present invention is that also described to close tight device be at least a in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire.Like this, close diversity and the generality of tight device, greatly reduce the cost of manufacture of mould, simultaneously, can be according to different actual conditions, reasonable selection is above-mentioned to close tight device.
Feature of the present invention is that also described positioner is at least a in locating hole, alignment pin, locating slot, positioning step or the locating piece.Like this, the diversity of positioner and generality greatly reduce the cost of manufacture of mould, simultaneously, can be according to different actual conditions, the above-mentioned positioner of reasonable selection.
Feature of the present invention is that also described split unit is arranged on the template of side form face.Like this, split unit is arranged on the template of side form face, is conducive to the mould amalgamation, makes the amalgamation gap between its adjacent forms less, improves the precision of mould, makes things convenient for the mould casing component producers to use.
Feature of the present invention is that also described split unit is arranged on the template of bed die face and side form face intersection area.Like this, split unit is arranged on the template of bed die face and side form face intersection area, is conducive to the mould amalgamation, makes the amalgamation gap between its adjacent forms less, improves the precision of mould, makes things convenient for simultaneously the mould casing component producers to use.
Feature of the present invention is that also described side form face is that at least one template consists of.Like this, the side form face of die-shell component forming die is made of template that to have a production and processing convenient, and manufacture craft is simple, and simultaneously, the flatness of offside die face and smoothness all are easy to control, are conducive to improve the quality of mould, in addition, make things convenient for the demoulding of mould.
Feature of the present invention is that also described side form face is made of two, three, four, six or eight templates.Like this, the side form face of die-shell component forming die is made of the polylith template, has fractionation conveniently, simply, and easily assembling combination can increase substantially production efficiency, simultaneously, is particularly conducive to the making of large mold.
Feature of the present invention is that also described bed die face is at least one template.Like this, the bed die face of die-shell component forming die is that one or polylith consist of, and makes mould in use, bed die install and form removal all very convenient, solved the bed die face easily and product bonds and is difficult for the problem of the demoulding.
Feature of the present invention is that also described split unit is arranged on the amalgamation position of template.Like this, split unit is arranged on the amalgamation position of template, can be very easily that the adjacent forms amalgamation is fastening when mould uses, form removal is also very simple and convenient, simultaneously, and because said apparatus is arranged on the amalgamation position, because its spacing is little, only needs minimum power just can close and fasten.
Feature of the present invention is that also the amalgamation position of described template is at the rotation angle position of die face.Like this, be arranged on the rotation angle position of die face because of the amalgamation seam of template, the joint close gap is little, makes mould in use not be prone to the excessive phenomenon of slurry, has improved the production quality, and simultaneously, the demoulding is more convenient.
Feature of the present invention is that also described split unit is arranged on the rotation angle position of die face between the template of the rotation angle position of die face between the template of the template of side form face and bed die face or side form face.Like this, the mould amalgamation is gapless more closely, has greatly reduced the phenomenon of spillage, has improved the precision of mould, simultaneously the demoulding of more convenient mould.
Feature of the present invention is that also the rotation angle position of described die face is provided with convex configuration or concave configuration.Like this, after the rotation angle position of die face arranges convex configuration or concave configuration, the concave configuration or the convex configuration that form mould casing component at rotation angle position can be correspondingly produced, the needs of various different mould casing component productions can be satisfied.
Feature of the present invention is that also described convex configuration is raised line or projection or nose bar.Like this, after the rotation angle position of die face arranges raised line or projection or nose bar, groove, pit, inner corner trim or hole that rotation angle position forms mould casing component can be correspondingly produced, the needs of producing various different mould casing component products can be satisfied.
Feature of the present invention is that also described concave configuration is at least a in groove, pit, pothole, seam or the hole.Like this, the concave configuration kind is many, when using mould and produce formwork, can be on mould casing component the various multi-form convex configuration of corresponding formation, convenient design, production and construction unit select, to satisfy the needs of different occasions.
Feature of the present invention is that also the rotation angle position of described die face is set to chamfer.Like this, when using above-mentioned mould production, the product that rotation angle position is chamfering can be produced, the needs of unit in charge of construction can be fully satisfied.
Feature of the present invention is that also the rotation angle position of described die face is set to curve transition face or arc transiting surface.Like this, when using above-mentioned mould production, can produce rotation angle position is the mould casing component product of curve transition or arc corner, can fully satisfy the needs of design and construction unit.
Feature of the present invention is that also described split unit is rotating split unit.Like this, when split unit is rotating split unit, can reduce the assembly unit difficulty, simplify installation procedure, increase work efficiency.
Feature of the present invention is that also described split unit is movable dismountable split unit.Like this, when split unit is dismountable split unit of activity, can make mould in application process, quickly and easily with mould assembly unit and dismounting, simultaneously, because of jockey or close tight device or positioner is respectively movable dismountable jockey or movable dismountable tight device or movable dismountable positioner of closing, can or close tight device or the positioner cross-reference with jockey, greatly reduce the material cost of mould.
Feature of the present invention is that also the side form face of each side of described former has at least one template that can relatively move, and regulates mobile by the mobile device that is arranged on the former between the template.Like this, according to the requirement of the different size of the product of producing, can regulate arbitrarily height or the width of mould, realize one module multiple usages, greatly reduce mould user's die cost expense.
Feature of the present invention is that also the bed die face of described former has at least two templates that can relatively move, and regulates mobile by the mobile device that is arranged on the former between the template.Like this, according to the different size requirement of the product of producing, can suitably adjust the size of bed die face, thereby obtain to satisfy the mould casing component of application requirements, make things convenient for the mould user, reduce its die cost expense.
Feature of the present invention also is to be provided with at least one of described side form face or bed die face at least a at least one convex configuration or the concave configuration.Like this, when the mould that is provided with convex configuration or concave configuration at application side die face or bed die face is produced, can correspondingly produce has the mould casing component of concave configuration or convex configuration product on sidewall or the bottom surface, can fully satisfy the demand of various different situations.
Feature of the present invention also is described convex configuration or concave configuration self or each other parallel or crossing or grade separation setting.Like this, when the mould that uses die face to be provided with above-mentioned structure is produced, can correspondingly obtain on the wall forming self or each other parallel or the crossing or grade separation concave configuration of arranging or the mould casing component product of convex configuration, to satisfy the needs of various different designs and construction.
Feature of the present invention is that also described convex configuration rotation angle position has curve transition.Like this, after the rotation angle position of convex configuration is set to curve transition, greatly reduce it in the difficulty of the production application process camber structure demoulding, improved production efficiency, simultaneously, the breakage rate of product when also having reduced the demoulding.
Feature of the present invention is that also described concave configuration rotation angle position has curve transition.Like this, after the rotation angle position of concave configuration is set to curve transition, greatly reduce it in the difficulty of the production application process middle concave structure demoulding, improved production efficiency, simultaneously, the breakage rate of product when also having reduced the demoulding.
Feature of the present invention is that also the template of side form face of the opening part of described former is connected with the hemming die panel.Like this, when using above-mentioned mould with the hemming die panel to produce, according to the different requirements of different product, installation or removal hemming die panel is produced difform formwork product at any time, can fully meet the different needs.
Feature of the present invention also is to be provided with on the described template thickness stopping means.Like this, when stating in the use the mould that is provided with the thickness stopping means on the template, can the wall thickness of product be control effectively, when guaranteeing the mould casing component product quality, carry out cost control, reduce its cost.
Feature of the present invention also is to be provided with on the outer wall of template of template, bed die face of the side form face of described former the stiffener of former.Like this, greatly strengthen the strength and stiffness of the template of former, made its not yielding or damage in application process, improved the mold use life-span, indirectly reduced the cost of mould.
Feature of the present invention is that also described stiffener is at least a in angle steel, band iron, channel-section steel, reinforcing bar or the wooden a tree, used in making timber for boats.Like this, stiffener is wide in variety, conveniently selects, and greatly reduces the cost of mould.
Feature of the present invention is that also described former is provided with bracing frame.Like this, after former arranges bracing frame, increase the terrain clearance of mould application producers working faces, it has not been needed or only need bend over a little and can operate, greatly reduced the difficulty of manufacturing of mould casing component product, improved production efficiency.
But feature of the present invention also is the template of described bed die face and moves by the mobile device up-down adjustment in former that is arranged on the former.Like this, when the above-mentioned mould of application is produced the mould casing component product, can adjust very neatly as required the height of bed die face to produce the mould casing component product of differing heights, realize one module multiple usages, effectively reduce mould user's die cost expense.
Feature of the present invention is that also the die face on the described same template is at least a in plane, folding face or the curved surface.Like this, after using above-mentioned mould and producing, the mould casing component product that corresponding site forms plane, folding face or curved surface can be obtained, the needs of various different situations can be fully satisfied.
Feature of the present invention is that also described at least one template or internal mold are the disposable template of serving as the mould casing component parts.Like this, adopt disposable template to make mould and can omit the form removal operation, simultaneously, can form again iterative structure formwork wall, greatly improved intensity and the production efficiency of mould casing component, reduced the cost of manufacture of mould casing component.
Feature of the present invention is that also at least one template in the described former is topotype or platform mould or split pattern.Like this, greatly simplified the structure of mould, when having reduced material cost, dress mould and stripping process also are simplified, and make it be easier to use production.
Feature of the present invention is that also at least one breach is arranged on the described template.Like this, on the template breach is set after, can lay very easily and the reinforces such as spacer bar, steel wire, be conducive to enhance productivity.
(4) description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.In each accompanying drawing, 1 is the side form face, and 2 is the bed die face, and 3 is template, and 4 is split unit, and 5 is internal mold, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, side form face 1 and bed die face 2 surround former, and side form face 1 and the bed die face 2 of its described former are made of template 3, and former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also is provided with internal mold 5 in the former.
Fig. 2 is the structural representation of the embodiment of the invention 2, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is fixed in the former.
Fig. 3 is the structural representation of the embodiment of the invention 3, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is movable in former.
Fig. 4 is the structural representation of the embodiment of the invention 4, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also being provided with internal mold 5 in the former, is dismountable in its described internal mold 5.
Fig. 5 is the structural representation of the embodiment of the invention 5, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the die face size of its described internal mold 5 is adjustable.
Fig. 6 is the structural representation of the embodiment of the invention 6, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is variable cross-sections.
Fig. 7 is the structural representation of the embodiment of the invention 7, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is the annular die face of amalgamation.
Fig. 8 is the structural representation of the embodiment of the invention 8, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, in its described split unit 4 jockey 6 arranged, close tight device 7 and positioner 8.
Fig. 9 is the structural representation of the embodiment of the invention 9, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is arranged on the template 3 of side form face 1.
Figure 10 is the structural representation of the embodiment of the invention 10, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is arranged on the template 3 of bed die face 2 and side form face 1 intersection area.
Figure 11 is the structural representation of the embodiment of the invention 11, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described side form face 1 is made of four templates 3.
Figure 12 is the structural representation of the embodiment of the invention 12, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described bed die face 2 is made of two templates 3.
Figure 13 is the structural representation of the embodiment of the invention 13, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position of its described die face also is provided with convex configuration 9.
Figure 14 is the structural representation of the embodiment of the invention 14, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position of die face also is provided with concave configuration 10, and its described concave configuration 10 is groove.
Figure 15 is the structural representation of the embodiment of the invention 15, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position that its described die face has is set to chamfer.
Figure 16 is the structural representation of the embodiment of the invention 16, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position that its described die face has is set to the curve transition face.
Figure 17 is the structural representation of the embodiment of the invention 17, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is rotating split unit.
Figure 18 is the structural representation of the embodiment of the invention 18, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is movable dismountable split unit.
Figure 19 is the structural representation of the embodiment of the invention 19, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the side form face 1 of each side of its described former consists of by two templates that can relatively move 3, regulates mobile by the mobile device 11 that is arranged on the former between the template 3.
Figure 20 is the structural representation of the embodiment of the invention 20, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the bed die face 2 of its described former includes two templates that can relatively move 3, regulates mobile by the mobile device 11 that is arranged on the former between the template 3.
Figure 21 is the structural representation of the embodiment of the invention 21, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, be respectively arranged with convex configuration 9 and concave configuration 10 on its described side form face 1 or the bed die face 2.
Figure 22 is the structural representation of the embodiment of the invention 22, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, be respectively arranged with convex configuration 9 and concave configuration 10 on the side form face 1, its described convex configuration 9 rotation angle positions have is set to curve transition.
Figure 23 is the structural representation of the embodiment of the invention 23, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the template 3 of the side form face 1 of the opening part of its described former is connected with hemming die panel 12.
Figure 24 is the structural representation of the embodiment of the invention 24, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, also be provided with the stiffener 14 of former on the outer wall of the template 3 of the side form face 1 of its described former.
Figure 25 is the structural representation of the embodiment of the invention 25, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, also be provided with bracing frame 15 under its described former.
Figure 26 is the structural representation of the embodiment of the invention 26, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the die face on its described same template 3 is curved surface.
Figure 27 is the structural representation of the embodiment of the invention 27, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the template 3 of its described bed die face 2 is served as the disposable template of mould casing component parts, can expose steel wire or the reinforces such as fleece or steel wire on it, diagram has been exposed the fibrous mesh cloth reinforce.
Figure 28 is the structural representation of the embodiment of the invention 28, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the bed die face 2 in its described former is the platform mould.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention as shown in drawings, comprise side form face 1, bed die face 2, side form face 1 and bed die face 2 surround former, the side form face 1 and the bed die face 2 that it is characterized in that described former are made of template 3, former is comprised of 3 amalgamations of at least two templates, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, is provided with at least one internal mold 5 in the former.Fig. 1 is the structural representation of the embodiment of the invention 1.In each accompanying drawing, 1 is the side form face, and 2 is the bed die face, and 3 is template, and 4 is split unit, and 5 is internal mold, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, side form face 1 and bed die face 2 surround former, and side form face 1 and the bed die face 2 of its described former are made of template 3, and former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also is provided with internal mold 5 in the former.
Feature of the present invention is that also described internal mold 5 is fixed in the former.Fig. 2 is the structural representation of the embodiment of the invention 2, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is fixed in the former.
Feature of the present invention is that also described internal mold 5 is movable in former.Fig. 3 is the structural representation of the embodiment of the invention 3, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is movable in former.
Feature of the present invention is that also described internal mold 5 is dismountable.Fig. 4 is the structural representation of the embodiment of the invention 4, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also being provided with internal mold 5 in the former, is dismountable in its described internal mold 5.
Feature of the present invention is that also the die face size of described internal mold 5 is adjustable.Fig. 5 is the structural representation of the embodiment of the invention 5, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the die face size of its described internal mold 5 is adjustable.
Feature of the present invention is that also described internal mold 5 is variable cross-sections.Fig. 6 is the structural representation of the embodiment of the invention 6, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is variable cross-sections.
Feature of the present invention is that also described internal mold 5 is the annular die face of annular die face or amalgamation.Fig. 7 is the structural representation of the embodiment of the invention 7, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described internal mold 5 is the annular die face of amalgamation.
Feature of the present invention also is described split unit 4 for jockey 6 or closes in tight device 7 or the positioner 8 at least one.Fig. 8 is the structural representation of the embodiment of the invention 8, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, in its described split unit 4 jockey 6 arranged, close tight device 7 and positioner 8.
Feature of the present invention also is at least a in hinge, hinge, bolt hinge, film, tongue and groove or the tenon of described jockey 6.As shown in Figure 8, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, jockey 6 arranged in the split unit 4, close tight device 7 and positioner 8, its described jockey 6 is hinge.
Feature of the present invention also is described at least a in bolt, camlock, latch, sliding sleeve, draw-in groove, cutting ferrule or the iron wire of tight device 7 of closing.As shown in Figure 8, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, jockey 6 arranged in the split unit 4, close tight device 7 and positioner 8, it is described to close tight device 7 and is bolt.
Feature of the present invention also is at least a in locating hole, alignment pin, locating slot, positioning step or the locating piece of described positioner 8.As shown in Figure 8, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, jockey 6 arranged in the split unit 4, close tight device 7 and positioner 8, its described positioner 8 is positioning strip.
Feature of the present invention is that also described split unit 4 is arranged on the template 3 of side form face 1.Fig. 9 is the structural representation of the embodiment of the invention 9, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is arranged on the template 3 of side form face 1.
Feature of the present invention is that also described split unit 4 is arranged on the template 3 of bed die face 2 and side form face 1 intersection area.Figure 10 is the structural representation of the embodiment of the invention 10, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is arranged on the template 3 of bed die face 2 and side form face 1 intersection area.
Feature of the present invention is that also described side form face 1 consists of at least one template 3.As shown in figure 10, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, split unit 4 is arranged on the template 3 of bed die face 2 and side form face 1 intersection area, and its described side form face 1 is made of polylith template 3.
Feature of the present invention is that also described side form face 1 is made of two, three, four, six or eight templates 3.Figure 11 is the structural representation of the embodiment of the invention 11, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described side form face 1 is made of four templates 3.
Feature of the present invention is that also described bed die face 2 is at least one template 3.Figure 12 is the structural representation of the embodiment of the invention 12, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described bed die face 2 is made of two templates 3.
Feature of the present invention is that also described split unit 4 is arranged on the amalgamation position of template 3.As shown in figure 12, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, bed die face 2 is made of two templates 3, and its described split unit 4 is arranged on the amalgamation position of template 3.
Feature of the present invention is that also the amalgamation position of described template 3 is at the rotation angle position of die face.As shown in figure 12, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also is provided with internal mold 5 in the former, and bed die face 2 is made of two templates 3, split unit 4 is arranged on the amalgamation position of template 3, the rotation angle position that also is arranged on die face that the amalgamation position of its described template 3 has.
Feature of the present invention is that also described split unit 4 is arranged on the rotation angle position of die face between the template 3 of the rotation angle position of die face between the template 3 of the template 3 of side form face 1 and bed die face 2 or side form face 1.As shown in figure 12, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, bed die face 2 is made of two templates 3, the rotation angle position of die face between the template that is arranged on side form face 13 that its described split unit 4 has.
Feature of the present invention is that also the rotation angle position of described die face is provided with convex configuration 9 or concave configuration 10.Figure 13 is the structural representation of the embodiment of the invention 13, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position of its described die face also is provided with convex configuration 9.
Feature of the present invention is that also described convex configuration 9 is raised line or projection or nose bar.As shown in figure 13, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position of die face also is provided with convex configuration 9, and its described convex configuration 9 is the salient angle bar.
Feature of the present invention also is at least a in groove, pit, pothole, seam or the hole of described concave configuration 10.Figure 14 is the structural representation of the embodiment of the invention 14, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position of die face also is provided with concave configuration 10, and its described concave configuration 10 is groove.
Feature of the present invention is that also the rotation angle position of described die face is set to chamfer.Figure 15 is the structural representation of the embodiment of the invention 15, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position that its described die face has is set to chamfer.
Feature of the present invention is that also the rotation angle position of described die face is set to curve transition face or arc transiting surface.Figure 16 is the structural representation of the embodiment of the invention 16, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the rotation angle position that its described die face has is set to the curve transition face.
Feature of the present invention is that also described split unit 4 is rotating split unit.Figure 17 is the structural representation of the embodiment of the invention 17, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is rotating split unit.
Feature of the present invention is that also described split unit 4 is movable dismountable split unit.Figure 18 is the structural representation of the embodiment of the invention 18, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, its described split unit 4 is movable dismountable split unit.
Feature of the present invention is that also the side form face 1 of each side of described former has at least one template that can relatively move 3, regulates mobile by the mobile device 11 that is arranged on the former between the template 3.Figure 19 is the structural representation of the embodiment of the invention 19, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the side form face 1 of each side of its described former consists of by two templates that can relatively move 3, regulates mobile by the mobile device 11 that is arranged on the former between the template 3.
Feature of the present invention is that also the bed die face 2 of described former has at least two templates that can relatively move 3, regulates mobile by the mobile device 11 that is arranged on the former between the template 3.Figure 20 is the structural representation of the embodiment of the invention 20, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the bed die face 2 of its described former includes two templates that can relatively move 3, regulates mobile by the mobile device 11 that is arranged on the former between the template 3.
Feature of the present invention also is to be provided with at least one of described side form face 1 or bed die face 2 at least a at least one convex configuration 9 or the concave configuration 10.Figure 21 is the structural representation of the embodiment of the invention 21, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, be respectively arranged with convex configuration 9 and concave configuration 10 on its described side form face 1 or the bed die face 2.
Feature of the present invention also is described convex configuration 9 or concave configuration 10 self or each other parallel or crossing or grade separation setting.As shown in figure 21, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, be respectively arranged with convex configuration 9 and concave configuration 10 on side form face 1 and the person's bed die face 2, its described convex configuration 9 and each other parallel or mutual grade separation setting of concave configuration 10.
Feature of the present invention is that also described convex configuration 9 rotation angle positions have curve transition.Figure 22 is the structural representation of the embodiment of the invention 22, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, be respectively arranged with convex configuration 9 and concave configuration 10 on the side form face 1, its described convex configuration 9 rotation angle positions have is set to curve transition.
Feature of the present invention is that also described concave configuration 10 rotation angle positions have curve transition.As shown in figure 22, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also is provided with internal mold 5 in the former, is respectively arranged with convex configuration 9 and concave configuration 10 on the side form face 1, convex configuration 9 rotation angle positions have is set to curve transition, and its described concave configuration 10 rotation angle positions have also is set to curve transition.
Feature of the present invention is that also the template 3 of side form face 1 of the opening part of described former is connected with hemming die panel 12.Figure 23 is the structural representation of the embodiment of the invention 23, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the template 3 of the side form face 1 of the opening part of its described former is connected with hemming die panel 12.
Feature of the present invention also is to be provided with thickness stopping means 13 on the described template 3.As shown in figure 23, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the template 3 of the side form face 1 of the opening part of former is connected with hemming die panel 12, also is provided with thickness stopping means 13 on its described template 3.
Feature of the present invention also is to be provided with on the outer wall of template 3 of template 3, bed die face 2 of the side form face 1 of described former the stiffener 14 of former.Figure 24 is the structural representation of the embodiment of the invention 24, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, also be provided with the stiffener 14 of former on the outer wall of the template 3 of the side form face 1 of its described former.
Feature of the present invention also is at least a in angle steel, band iron, channel-section steel, reinforcing bar or the wooden a tree, used in making timber for boats of described stiffener 14.As shown in figure 24, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, also be provided with the stiffener 14 of former on the outer wall of the template 3 of the side form face 1 of former, its described stiffener 14 is angle steel.
Feature of the present invention is that also described former is provided with bracing frame 15.Figure 25 is the structural representation of the embodiment of the invention 25, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, also be provided with bracing frame 15 under its described former.
But feature of the present invention also is the template 3 of described bed die face 2 and moves by mobile device 11 up-down adjustment in former that is arranged on the former.As shown in figure 25, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, also be provided with bracing frame 15 under the former, but the template 3 of its described bed die face 2 moves by mobile device 11 up-down adjustment in former that is arranged on the former.
Feature of the present invention is that also the die face on the described same template 3 is at least a in plane, folding face or the curved surface.Figure 26 is the structural representation of the embodiment of the invention 26, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the die face on its described same template 3 is curved surface.
Feature of the present invention is that also described at least one template 3 or internal mold are the disposable template of serving as the mould casing component parts.Figure 27 is the structural representation of the embodiment of the invention 27, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the template 3 of its described bed die face 2 is served as the disposable template of mould casing component parts, can expose steel wire or the reinforces such as fleece or steel wire on it, diagram has been exposed the fibrous mesh cloth reinforce.
Feature of the present invention is that also at least one template 3 in the described former is topotype or platform mould or split pattern.Figure 28 is the structural representation of the embodiment of the invention 28, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the bed die face 2 in its described former is the platform mould.
Feature of the present invention is that also at least one breach 16 is arranged on the described template 3.As shown in figure 28, side form face 1 and bed die face 2 surround former, side form face 1 and the bed die face 2 of former are made of template 3, former is comprised of 3 amalgamations of polylith template, template 3 in amalgamation is provided with template 3 amalgamation all-in-one-piece split units 4, also be provided with internal mold 5 in the former, the bed die face 2 in the former is the platform mould, also is provided with a plurality of breach 16 on the template 3 of its described side form face 1.
During the invention process, can adopt sheet metal or the sheet materials such as iron sheet or galvanized iron sheet or engineering plastics, model, specification blanking according to mould casing component, make side form face 1 and bed die face 2 template used 3, then with reinforcement materials such as angle steel, band steel each die face is strengthened, then determine the installation site of split unit 4 after, will form the template 3 that side form face 1 is connected with the bed die face with split unit 4 and connect amalgamations, at least one internal mold 5 is set in former again, gets final product to get described mould.