CN101337228A - Closed type automatic industry-parts cleaning oil-sealing device - Google Patents

Closed type automatic industry-parts cleaning oil-sealing device Download PDF

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Publication number
CN101337228A
CN101337228A CNA2007101228316A CN200710122831A CN101337228A CN 101337228 A CN101337228 A CN 101337228A CN A2007101228316 A CNA2007101228316 A CN A2007101228316A CN 200710122831 A CN200710122831 A CN 200710122831A CN 101337228 A CN101337228 A CN 101337228A
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cleaning
storehouse
recovery system
solvent
reserve tank
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CNA2007101228316A
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CN101337228B (en
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田飞
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Abstract

The invention relates to a fully-enclosed automatic industrial component cleaning and oil sealing machine, and is characterized in that the machine comprises a cleaning bin, a main transmission system, a refrigeration system, an air passage drying reclaiming system, a liquid storage tank and a grease box, a filter, a distillation reclaiming system or a vacuum distillation reclaiming system, a carbon adsorption reclaiming system, as well as an ultrasonic generating device. The machine has the advantages that full-automatic control is realized, and the cleaning and the oil sealing are performed without the need of manpower, so that the labor intensity is reduced; the problems of easy flammability, insecurity and poor labor conditions caused by using gasoline, kerosene and alkaline solution as cleaning liquid are avoided; furthermore, the machine has the characteristics of an fully-enclosed structure and the vacuum distillation reclaiming system, thereby repeatedly utilizing a cleaning solvent, reducing the loss of the cleaning solvent, preventing people from direct contact with the cleaning solvent, and reducing environmental pollution and human body injuries; therefore, an organic solvent can be repeatedly used; meanwhile, the cyclic cleaning is performed by utilizing a combination of chemical force and various types of physical force, thereby enhancing the cleaning efficiency.

Description

A kind of closed type automatic industry-parts cleaning oil-sealing device
Technical field
The present invention relates to industrial part cleaning equipment field, relate in particular to a kind of closed type automatic industry-parts cleaning oil-sealing device.
Background technology
Existing industrial part cleaning device generally adopts open system, need use gasoline, kerosene and alkaline solution industrial part to be cleaned and oil sealing by manpower as cleaning fluid, in cleaning machine work operation process, need the workman directly to contact cleaning agent like this, and employed organic solvent highly volatile, cause the solvent waste, environment is polluted and be easy to human body is damaged, also can bring inflammable, dangerous and working condition is poor, increase the problem of labour intensity; And employed cleaning solvent generally can only disposablely use, and the organic solvent that is suitable for is also very limited, can't circulate to use repeatedly, has increased the cleaning cost of industrial part.
Summary of the invention
The purpose of this invention is to provide a kind of closed type automatic industry-parts cleaning oil-sealing device, adopt the totally-enclosed circulatory system, isolate fully with the external world in the work operation process, avoid in the cleaning process the pollution of environment and the infringement of human body; Realize Automatic Control, do not need manpower to clean and oil sealing, reduced labour intensity; Avoided use gasoline, kerosene and alkaline solution as cleaning fluid, the problem inflammable, dangerous and the working condition difference of bringing.
The objective of the invention is to be achieved through the following technical solutions:
A kind of closed type automatic industry-parts cleaning oil-sealing device, comprise cleaning storehouse and main transmission, refrigeration system, air channel oven dry recovery system, some liquid reserve tanks, grease case, filter and distillation recovery system or vacuum distillation recovery system, carbon absorption recovery system, ultrasonic generator and electrical apparatus control system, wherein:
The cleaning storehouse is used to load the part that needs cleaning, and part cleans, blows oven dry and oil sealing is all finished in the cleaning storehouse; The cleaning storehouse is a cylinder, axially lies in a horizontal plane on liquid reserve tank, the grease case; Clean the hanging basket that some loading parts can be installed in the storehouse, hanging basket is hung on the hanging basket support, and the hanging basket support is equipped with the main shaft of a cylindrical relatively cleaning storehouse off-centre, by the main transmission driving rotary work of band reductor; Ultrasonic generator is located at the bottom of cleaning in the storehouse; Clean top, storehouse high-pressure spraying mouth and high pressure air blowing mouth are housed, clean top, storehouse the air port that communicates with air channel is arranged, the solvent import and export of cleaning the storehouse link to each other with filter, liquid reserve tank, grease case and distillation case by solvent pump, and filter and solvent pump, cleaning storehouse, liquid reserve tank, grease case are connected in series mutually; A blower fan is equipped with at the place, air port that air channel oven dry recovery system communicates in the cleaning storehouse, link to each other with the carbon absorbing recovery device simultaneously, condenser, evaporimeter and auxiliary heater are equipped with in air channel oven dry recovery system inside, condenser and evaporimeter are the cold junction and the hot junctions of refrigeration system, it is imported and exported with serial cooling module such as refrigeration system and links to each other, the import and export of auxiliary heater link to each other with the steam that the outside provides, and the outlet of air channel lower end connects distiller condenser.
Liquid reserve tank and and the grease case place the foot of equipment, other parts base as whole equipment, liquid reserve tank and each case of grease case all have the import and export of cleaning fluid and grease, are communicated to through solvent pump and clean the storehouse, and liquid reserve tank, grease case are connected with the distillation case through solvent pump in addition.
The carbon absorbing recovery device communicates with air channel.
The distillation recovery system is made up of distillation case, distiller condenser, separator and water collector, and the distillation case is imported and exported by solvent pump and linked to each other with distiller condenser with liquid reserve tank, grease case, cleaning storehouse; The distillation case places on the liquid reserve tank, the logical steam of the cavity of resorption of bottom, the import and export of steam communicate with the outside steam that provides, and the epicoele import links to each other with the grease case with the cleaning storehouse, outlet is with distiller condenser, separator and link to each other, and distillation case epicoele increases an outlet and is connected with vavuum pump; A cooling coil is equipped with in distiller condenser inside, and cooling coil is imported and exported provides running water to link to each other with the outside, and the import of the cavity of distiller condenser, separator links to each other with air channel with the distillation case, and separator is led in outlet; The import of separator links to each other with condenser, and high liquid level outlet connects water collector, and low liquid level outlet communicates with the cleaning liquid reserve tank; The import of water collector links to each other with separator, and outlet links to each other with the outside.
Beneficial effect of the present invention is: realize Automatic Control, do not need manpower to clean and oil sealing, reduced labour intensity; Avoided use gasoline, kerosene and alkaline solution as cleaning fluid, the problem inflammable, dangerous and the working condition difference of bringing; Full-closed structure, vacuum distillation recovery system and carbon absorbing recovery device characteristic, the loss of recycling and reduce cleaning solvent of cleaning solvent does not need the people directly to contact cleaning agent, reduces to the pollution of environment with to the injury of human body; Reusable because of organic solvent, substitute conventional gasoline, kerosene etc., it is low to clean cost; Utilize the evaporimeter in the refrigeration system, its heat energy is made full use of in oven dry; The whole cleaning procedure cycle is short, has saved electric energy; Utilize the combination of chemical force and multiple physical force to carry out circulating cleaning simultaneously, improved cleaning efficiency.
Description of drawings
With embodiment the present invention is described in further detail with reference to the accompanying drawings below.
Fig. 1 is the front view of the described closed type automatic industry-parts cleaning oil-sealing device of the embodiment of the invention;
Fig. 2 is the rearview of the described closed type automatic industry-parts cleaning oil-sealing device of the embodiment of the invention;
Fig. 3 cleans the storehouse inside elevation view;
Fig. 4 is each circulatory system schematic diagram of the described closed type automatic industry-parts cleaning oil-sealing device of the embodiment of the invention.
The specific embodiment
As Figure 1-3, closed type automatic industry-parts cleaning oil-sealing device described in the utility model, comprise and clean storehouse 1, main transmission 2, refrigeration system 3, air channel oven dry recovery system 4, liquid reserve tank 31 and 32, grease case 5, filter 6 and 7, distillation recovery system or vacuum distillation recovery system, carbon absorption recovery system 9, ultrasonic generator 10 and electrical apparatus control system 11, wherein.
Cleaning storehouse 1 and main transmission 2 are used to load the part that needs cleaning, and part cleans, blows oven dry and oil sealing is all finished in the cleaning storehouse; Cleaning storehouse 1 is cylinder, axially lie in a horizontal plane on grease case 5, the liquid reserve tank 31 and 32, ultrasonic generator 10 is located at and cleans 1 bottom, storehouse, electrical apparatus control system 11 is located at and cleans storehouse 1 one sides, clean 1 to N hanging basket 12 that loads part can be installed in the storehouse 1, hanging basket 12 is hung on the hanging basket support 13, hanging basket support 13 is equipped with the main shaft 14 of cylindrical relatively cleaning storehouse 1 off-centre, main transmission 2 by the band reductor drives rotary work, for ease of cleaning, blow oven dry and oil sealing, hanging basket support 13 can be suitable, rotate counterclockwise; Clean the high pressure air blowing mouth 16 that 1 top, storehouse is equipped with high-pressure spraying mouth 15 and is used to dry up part, high pressure air blowing mouth 16 communicates with high pressure air blowing system 27; Cleaning 1 top, storehouse has the air port that communicates with air channel oven dry recovery system 4, and the solvent import and export of cleaning storehouse 1 link to each other with distillation case 8 with filter 6 and 7, grease case 5 and liquid reserve tank 31,32 by solvent pump (28).
Liquid reserve tank 31,32 and grease case 5 are an overall structure, place the foot of equipment, other parts base as whole equipment, liquid reserve tank 31,32 and grease case 5 each case all have the import and export of cleaning fluid and grease, be communicated to cleaning storehouse 1 through solvent pump 28, grease case 5, liquid reserve tank 31 are connected with distillation case 8 through solvent pump 28 with 32 in addition.
Filter 6 is connected in series mutually with solvent pump 28, cleaning storehouse 1, grease case 5 and liquid reserve tank 31,32; A blower fan 19 is equipped with at the place, air port that communicates in cleaning storehouse (1) on the air channel oven dry recovery system 4, links to each other with carbon absorbing recovery device 9 simultaneously.
Condenser 20, evaporimeter 21 and auxiliary heater 22 are equipped with in air channel oven dry recovery system 4 inside.Condenser 20 and evaporimeter 21 are cold junction and hot junctions of refrigeration system 3, and its import and export link to each other with cooling module, and the import and export of auxiliary heater 22 link to each other with the steam that the outside provides, and the 4 lower ends outlet of air channel oven dry recovery system connects distiller condenser 23.
Carbon absorbing recovery device 9 communicates with air channel oven dry recovery system 4.Distill recovery system and be made up of distillation case 8, distiller condenser 23, separator 24 and water collector 25, distillation case 8 is imported and exported by solvent pump 28 and is linked to each other with distiller condenser 23 with liquid reserve tank 31,32, cleaning storehouse 1 with grease case 5; Distillation case 8 places on the liquid reserve tank 5, the logical steam of the cavity of resorption of bottom, the import and export of steam communicate with the outside steam that provides, the epicoele import links to each other with liquid reserve tank 31,32 with grease case 5 with cleaning storehouse 1, outlet links to each other with distiller condenser 23, separator 24, and distillation case 8 epicoeles increase an outlet and are connected with vavuum pump; A cooling coil is equipped with in distiller condenser 23 inside, and cooling coil is imported and exported provides running water to link to each other with the outside, and the import of the cavity of distiller condenser 23, separator 24 links to each other with air channel oven dry recovery system 4 with distillation case 8, and water collector 25 is led in outlet; The import of separator 24 links to each other with distiller condenser 23, and high liquid level outlet connects water collector 25, and low liquid level outlet communicates with the cleaning liquid reserve tank; The import of water collector 25 links to each other with separator 24, and outlet links to each other with the outside.
The high-frequency oscillation signal that supersonic generator 10 sends converts the high frequency mechanical oscillation to by transducer and propagates into medium, in the cleaning solvent ultrasonic wave in cleaning fluid density interphase to previous irradiation, make liquid flow and produce ten hundreds of micro-bubbles, the micro-bubble (cavitation nucleus) that is present in the liquid vibrates under the effect of sound field, when acoustic pressure reaches certain value, bubble increases rapidly, suddenly closed then, when bubble is closed, produce shock wave, around it, produce thousands of atmospheric pressures, destroy insoluble dirt and they are scattered in the cleaning fluid, when group's particle is being wrapped up in by greasy dirt and sticked to cleaning part when surface, oil is emulsified, and solids promptly break away from, thereby reach the purpose of cleaning part surface cleaning.
After air channel oven dry recovery system 4 is used for the part cleaning, with air-flow part is dried up and dries, this system in the course of the work, the air of evaporimeter 21 and auxiliary heater 22 flows under fans drive and cleans storehouse 1, residue in the cleaning solvent gasification on the part after will blowing, flow into condenser 20 with air, have the Hot air quilt cooling of cleaning solvent, cleaning solvent is condensed into liquid, flows back in the liquid reserve tank 32, when the continuous circulation of this process is carried out, cleaning solvent on the part is promptly dried, close evaporimeter 21 and auxiliary heater 22 afterwards, at refrigerating evaporator 21, under blower fan 19 effects, part promptly is cooled.
Refrigeration system 3 is most important components in the oven dry recovery system 4, promptly utilizes the condenser 20 of refrigeration system 3 to reclaim cleaning solvent, again evaporimeter 21 is used to add hot-air, to help recovery.Like this cool and heat ends of system is utilized simultaneously, saved the energy widely, save 40% heating energy source loss than normal condition.
Liquid reserve tank 31,32 is made up of one to three casing, is used to deposit cleaning solvent and used cleaning solvent after the distillation, and grease case (5) is used to store oil sealing antirust oil; Because the influence of environment temperature, cause the antirust oil thickness and for preventing, specially install the thermostat of heating additional, install register additional at liquid reserve tank 31,32 at grease case (5) to the influence of cleaning solvent wash degree; Liquid reserve tank and grease case have the observation window of being convenient to check liquid level, and observation window has the self-cleaning system, can keep clean, and are convenient to observe.
Filter 6 and 7 is exactly in solvent circulation cleaning process, and the particulate in the solvent is removed with the method for filtering, and making circulation enter the solvent that cleans storehouse 1 becomes cleaning solvent.
The distillation recovery system is an independently system of a relative clean cycle with the vacuum distillation recovery system, being used to handle filtration can't remove and dirtier solvent, be about to cleaning solvent and grease, dirt separation such as graininess, solvent can be used repeatedly, method is: the cleaning solvent of stolen goods is injected distillation case 8, ebuillition of heated makes the solvent gasification, dirt, grease deposition distillation case 8 bottoms, clean vaporized solvent is through pipeline to distiller condenser 23 water condensation that is cooled, the cleaning solvent that contains small amount of moisture that is condensed separates solvent and water in oil water separator 24, the cleaning solvent of cleaning flows into cleaning liquid reserve tank 32 in order to reusing, and water flows into water collector 25; The vacuum distillation recovery system promptly adds vacuum pumping pump in common distillation recovery system, be used to distill high boiling solvent, and when forming negative pressure in the distillation case, solvent boiling point reduces, and can distill under equal steam pressure condition.
Distillation case 8 is distilled cleaning solvent by Steam Heating, when distillation case 8 needs cleaning, earlier cleaning solvent residual in the case is all steamed, and opens door 26 cleanings again; Distiller condenser 23 and oil water separator 24 are combined into one, distiller condenser 23 and oil water separator 24 will be cooled off by the clean solvent that distillation case 8 distills out by cooling water, flow into oil water separator 24, proportion according to solvent and water is different, with solvent and moisture from, clean solvent flows into cleaning liquid reserve tank 32; Isolated water flows into water collector 25 from oil water separator 24, discharges outside the machine at last.
Clean, blow at part after oven dry finishes, still can contain the gas residue of minute quantity solvent in system, for reducing pollution and injury to greatest extent to atmosphere and human body, the spy is installed carbon absorbing recovery device 9 additional, extract out by the gas that vortex blower fan 30 will clean in storehouse 1 and the air channel oven dry recovery system 4, active carbon adsorption in carbon absorbing recovery device 9, repeatedly with gas circulation, purification, after carbon is adsorbed onto to a certain degree, by the desorption additive process, the solvent that is adsorbed in the activated carbon is passed through the heating condensation, be converted to liquid solvent and reclaim, reuse.
As shown in Figure 4, the workflow (but manual operation automatically) that closed type automatic industry-parts cleaning oil-sealing device part described in the utility model cleans is: open and clean door 17 loading parts, close door 17; By solvent pump 28 cleaning solvent in liquid reserve tank 31 or 32 is injected in the cleaning storehouse 1, by organic solvent part immersion, high-pressure spraying flushing, swing are rinsed and washed and action of ultrasonic waves, utilize chemical force and physical force to clean and destroy piece surface and deep hole dirt, it is scattered in the cleaning solvent, by solvent pump 28 cleaning solvent is extracted out from cleaning storehouse 1 simultaneously, after injecting filter 6 and 7 and filtering solvent reinjected and clean storehouse 1, constantly circulation is cleaned totally until part; By solvent pump 28 solvent is entered liquid reserve tank 31 or distillation case 8 from cleaning storehouse 1, the solvent that injects distillation case 8 is heated gasification, and the solvent gas that contains moisture enters distiller condenser 23 coolings automatically; Be cooled to solvent liquid, that contain moisture and enter oil water separator 24 automatically and carry out water-oil separating, the cleaning solvent after the separation flows into cleaning liquid reserve tank 32 automatically, and water then flows into outside the water collector 25 last discharge machines; Utilize the thermal high air-flow will be attached to cleaning solvent on the piece surface and blow off and make its gasification, utilize oven dry recovery system 4 and refrigeration system 3 simultaneously, with part with clean solvent heating, drying, recovery in the storehouse 1; Utilize refrigeration system 3 cooling parts; By grease pump 29 antirust oil is injected cleaning storehouse 1, soak by swing and rinse, make piece surface enclose antirust oil (this step is selected according to demand); By grease pump 29 antirust oil is entered grease case 5 (this step is selected according to demand) from cleaning storehouse 1; Utilize carbon absorbing recovery device 9 and turbofan 30 will clean the residual solvent absorption in the gas in storehouse 1 and the air channel oven dry recovery system 4, reclaim; The also part unloading of oil sealing will be cleaned.

Claims (2)

1, a kind of closed type automatic industry-parts cleaning oil-sealing device, it is characterized in that: it comprises that cleaning storehouse (1), main transmission (2), refrigeration system (3), air channel oven dry recovery system (4), liquid reserve tank (31) and (32), grease case (5), filter (6) and (7), distillation recovery system or vacuum distillation recovery system, carbon adsorbs recovery system (9), ultrasonic generator (10), wherein:
Cleaning storehouse (1) and main transmission (2) are used to load the part that needs cleaning, and part cleans, blows oven dry and oil sealing is all finished in the cleaning storehouse; Cleaning storehouse (1) is cylinder, and it axially lies in a horizontal plane on grease case (5), liquid reserve tank (31), (32); Clean top, storehouse (1) high-pressure spraying mouth (15) and high pressure air blowing mouth (16) are housed, cleaning top, storehouse (1) has the air port that communicates with air channel oven dry recovery system (4), and the solvent import and export of cleaning storehouse (1) link to each other with (7), grease case (5), liquid reserve tank (31) and (32), distillation case (8) with filter (6) by solvent pump (28); Ultrasonic generator (10) is located at and cleans bottom, storehouse (1);
Liquid reserve tank (31), (32) and grease case (5) all have the import and export of cleaning fluid and grease, are communicated to through solvent pump (28) and clean storehouse (1), and grease case (5), liquid reserve tank (31) also are connected with distillation case (8) through solvent pump (28) with (32);
Filter (6) is connected in series mutually with solvent pump (28), cleaning storehouse (1), grease case (5) and liquid reserve tank (31), (32);
A blower fan (19) is equipped with at the place, air port that air channel oven dry recovery system (4) communicates in cleaning storehouse (1), condenser (20), evaporimeter (21) and auxiliary heater (22) are equipped with in air channel oven dry recovery system (4) inside, the import and export of condenser (20) and evaporimeter 21 link to each other with refrigeration system (3), the import and export of auxiliary heater (22) link to each other with the steam that the outside provides, and the lower end outlet of air channel oven dry recovery system (4) connects condenser (23);
Distill recovery system and be made up of distillation case (8), distiller condenser (23), separator (24) and water collector (25), distillation case (8) is imported and exported by solvent pump (28) and is linked to each other with distiller condenser (23) with (32), cleaning storehouse (1) with liquid reserve tank (31) with grease case (5); Distillation case (8) places on the liquid reserve tank (5), the logical steam of the cavity of resorption of its bottom, the import and export of steam communicate with the outside steam that provides, the epicoele import links to each other with liquid reserve tank (31), (32) with grease case (5) with cleaning storehouse (1), outlet links to each other with distiller condenser (23), separator (24), and distillation case (8) epicoele is established an outlet and is connected with vavuum pump; A cooling coil is equipped with in distiller condenser (23) inside, and cooling coil is imported and exported provides running water to link to each other with the outside; The import of the cavity of distiller condenser (23), separator (24) links to each other with air channel oven dry recovery system (4) with distillation case (8); The import of separator (24) links to each other with distiller condenser (23), and wherein high liquid level outlet connects water collector (25), and low liquid level outlet communicates with liquid reserve tank; The import of water collector (25) links to each other with separator (24), and outlet links to each other with the outside;
Carbon absorbing recovery device (9) communicates with air channel oven dry recovery system (4), extracts the active carbon adsorption in carbon absorbing recovery device (9) out by the gas that vortex blower fan (30) will clean in storehouse (1) and the air channel oven dry recovery system (4).
2, closed type automatic industry-parts cleaning oil-sealing device according to claim 1, it is characterized in that: clean the hanging basket (12) that some loading parts are installed in the storehouse (1), hanging basket (12) is hung on the hanging basket support (13), hanging basket support (13) is equipped with the eccentric main shaft (14) in a cylindrical relatively cleaning storehouse (1), by main transmission (2) the driving rotary work of band reductor; Hanging basket support (13) can clockwise or rotate counterclockwise.
CN2007101228316A 2007-07-06 2007-07-06 Closed type automatic industry-parts cleaning oil-sealing device Expired - Fee Related CN101337228B (en)

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CN103143526A (en) * 2012-12-25 2013-06-12 中国神华能源股份有限公司 Locomotive bogie cleaning equipment
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CN106807680A (en) * 2016-12-26 2017-06-09 常州君合科技股份有限公司 The steam discharging device of steam discharge controlling device and cleaning machine
CN106583329A (en) * 2016-12-26 2017-04-26 常州君合科技股份有限公司 Vacuumizing device of cleaning machine
CN106583329B (en) * 2016-12-26 2022-11-18 常州君合科技股份有限公司 Vacuum extractor of cleaning machine
CN106807680B (en) * 2016-12-26 2023-02-17 常州君合科技股份有限公司 Steam discharge control device and steam discharge device of cleaning machine
CN106623219B (en) * 2016-12-26 2023-02-17 常州君合科技股份有限公司 Circulating device for cleaning liquid of cleaning machine
CN107282527A (en) * 2017-08-04 2017-10-24 安徽六方重联机械股份有限公司 A kind of hex bolts cleaning device
CN109868482A (en) * 2019-03-11 2019-06-11 常德力元新材料有限责任公司 A kind of preparation system and method for Punching steel strip
CN110624884A (en) * 2019-10-28 2019-12-31 会同瑞春茶业有限公司 Tea cleaning equipment and cleaning process thereof
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