CN101323158A - Multi-point former using oscillating head unit - Google Patents
Multi-point former using oscillating head unit Download PDFInfo
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- CN101323158A CN101323158A CNA2008100509660A CN200810050966A CN101323158A CN 101323158 A CN101323158 A CN 101323158A CN A2008100509660 A CNA2008100509660 A CN A2008100509660A CN 200810050966 A CN200810050966 A CN 200810050966A CN 101323158 A CN101323158 A CN 101323158A
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- yaw
- dish
- steel ball
- supporting seat
- oscillating head
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Abstract
A multipoint forming device adopting a wigwag unit relates to plasticity processing equipment for forming planking 3D curved surface, and belongs to the field of mechanical engineering. The invention aims at providing the multipoint forming device for improving the forming quality and performances of a processed part in multipoint forming. The multipoint forming device consists of a primitive group, a primitive regulating mechanism and a loading mechanism. The primitive group consists of a primitive unit with the function of wigwagging. The primitive unit with the function of wigwagging comprises a wigwag disk (2), a steel ball (3), a supporting holder (4) and an elastic element. The elastic element employs a PUR sleeve (1) or a coil spring (6). The steel ball is arranged between the wigwag disk (2) and the supporting holder (4). The head of the PUR sleeve (1) and the top surface of the wigwag disk (2) are designed into a spherical curved surface with larger curvature radius or a plane. The elastic element is flexibly connected with the supporting holder (4), the steel ball (3) and the wigwag disk (2). The wigwag disk (2) can wigwag around the steel ball (3) freely and be reset after being unloaded.
Description
Technical field:
Using the multi-point formation apparatus of oscillating head unit is the plastic working equipment that is used for the plate accessory three-dimensional curve generation, belongs to mechanical engineering field.
Background technology:
Multi-point formation apparatus is the flexible machining equipment that is used for the plate accessory three-dimensional curve generation, can realize flexible forming and digitlization manufacturing.During multi-point forming, adopt the element body unit of a lot of height-adjustable to form forming face, replace traditional moulds to carry out the curve generating of plate parts with three-dimension curved surface shape.In order to realize the flexible forming of difformity plate accessory, make multi-point formation apparatus have versatility, the head of element body unit generally is designed to sphere curved surface.If the sphere curved surface radius of curvature of element body unit header is less, will cause the contact area of processed sheet material and element body unit header smaller, processed sheet material is easy to generate impression and defective such as wrinkling when being shaped; If the sphere curved surface radius of curvature of element body unit header is bigger, though can increase the contact area of processed sheet material and element body unit header, slow down impression and generation of defects such as wrinkling to a certain extent, but departing from the distance of element body unit center, the contact point that causes processed sheet material and element body unit increases, influence the precision and the quality of drip molding, be not suitable for suppressing the bigger workpiece of deformation extent.
Summary of the invention:
On processed sheet material, stay the present situation of defectives such as impression, wrinkle when the objective of the invention is to change multi-point forming easily, a kind of multi-point formation apparatus that uses oscillating head unit is provided, defectives such as the impression that produces in the remarkable minimizing forming process, wrinkle, the forming effect of raising sheet material.
Above-mentioned purpose of the present invention is achieved in that accompanying drawings is as follows:
A kind of multi-point formation apparatus that uses oscillating head unit, mainly by the element body group, element body guiding mechanism and load maintainer are formed, described element body group is made up of the element body unit with yaw function, element body unit with yaw function comprises yaw dish 2, steel ball 3, supporting seat 4 and flexible member, steel ball 3 is placed between yaw dish 2 and the supporting seat 4, yaw dish 2 end faces are designed to have sphere curved surface or the plane than larger radius of curvature, the flexible supporting seat 4 that connects of described flexible member, steel ball 3 and yaw dish 2, yaw dish 2 can be around steel ball 3 free yaws, and can reset after unloading.
Described flexible member adopts a kind of polyurethane cover of being made by polyurethane material 1, and polyurethane cover 1 is included in steel ball 3 and yaw dish 2 together, and is connected on the supporting seat 4.
Described polyurethane cover 1 can adopt tubular or corrugated structure.
Can be provided with a plurality of holes on the cylindrical wall of described polyurethane cover 1.
Described polyurethane cover 1 can adopt jump ring 5 lockings with the connecting mode of supporting seat 4, and described jump ring 5 adopts the semicircular structure of two in a cover, and the termination of semicircular structure has grab, and locks mutually by grab.
Described flexible member adopts a kind of helical spring 6, and described helical spring 6 is linked together yaw dish 2, steel ball 3 and supporting seat 4, and two terminations of helical spring 6 can have grab.
Between described helical spring 6 and the supporting seat 4, can adopt jump ring 5 lockings between helical spring 6 and the yaw dish 2, described jump ring 5 adopts the semicircular structure of two in a cover, and the termination of semicircular structure has grab, and locks mutually by grab.
The material of one or more parts can adopt titanium alloy material to make in described yaw dish 2, steel ball 3, supporting seat 4 and the helical spring 6.
The multi-point formation apparatus of use oscillating head unit of the present invention is made up of element body group, element body guiding mechanism and load maintainer.The element body group is made up of the element body unit with yaw function.Element body unit with yaw function is made up of yaw dish, steel ball, supporting seat and flexible member.The yaw dish contacts (directly contact or mediate contact) with processed sheet material position is designed to have sphere curved surface or the plane than larger radius of curvature, guarantees amassing than large contact surface between element body unit and the processed sheet material.Steel ball is placed between yaw dish and the supporting seat, and the distortion with sheet material in the sheet material forming process of yaw dish is rotated, change the yaw dish angle and with the contact point of processed sheet material, produce the yaw effect; The contact point when as far as possible reducing shaping simultaneously and the bias of element body unit center.Flexible member is used for flexible supporting seat, steel ball and the yaw dish of connecting, and makes the free yaw of yaw dish, and the yaw dish is resetted.The polyurethane cover that flexible member can be to use polyurethane material to make uses this polyurethane cover that steel ball is included in the yaw dish, and is connected on the supporting seat.The cylindrical portion of polyurethane cover can be provided with a lot of horizontal slotted holes, is used for obviously increasing the stroke of polyurethane cover, improves the yaw effect of oscillating head unit.The cylindrical portion of polyurethane cover can also adopt annular or spiral ripple struction, obviously increases the stroke of polyurethane cover, improves the yaw effect of oscillating head unit.Polyurethane cover and the self structure locking that can adopt the polyurethane cover with supporting seat connecting of supporting seat; Also can adopt to have jump rings hook formation, two covers, lock mutually by hook formation.Flexible member can also be the helical spring that adopts spring steel wire to be entwined, and uses this helical spring that yaw dish, steel ball and supporting seat are linked together.If all have grab in helical spring two ends, and be drilled with fixing hole, can better connect yaw dish and supporting seat at the corresponding site of yaw dish and supporting seat.If use titanium alloy to replace one or more parts in steel processing yaw dish, steel ball, supporting seat and the helical spring, can reduce the heat transfer of oscillating head unit, multi-point formation apparatus is used for the shaping of work piece of thermal state, realize the thermoplasticity processing of sheet material.
Technique effect: the multi-point formation apparatus that uses oscillating head unit, compare with other multi-point formation apparatus, can significantly increase the sphere curved surface radius of curvature of element body unit header, significantly increase the contact area of element body unit and work piece, reduce the distance of contact point from the element body unit center, thus defectives such as the impression that produces in the minimizing forming process, wrinkle.If use titanium alloy material to replace parts such as steel processing yaw dish, and use helical spring to connect yaw dish, steel ball and supporting seat, can also be used to be shaped work piece of thermal state, realize the hot-working of sheet material.
Description of drawings:
Fig. 1 adopts the oscillating head unit schematic diagram with planar shaped head polyurethane cover;
Fig. 2 is the oscillating head unit schematic diagram that adopts jump ring locking polyurethane cover;
Fig. 3 is the jump ring schematic diagram of released state, and wherein, Fig. 3 (a) is the first half of jump ring, and Fig. 3 (b) is the latter half of jump ring;
Fig. 4 is the jump ring schematic diagram of locking state;
Fig. 5 adopts the oscillating head unit schematic diagram with sphere shape head polyurethane cover;
Fig. 6 is the oscillating head unit schematic diagram that adopts polyurethane cover with holes;
Fig. 7 is the oscillating head unit schematic diagram that adopts ripple struction polyurethane cover;
Fig. 8 adopts helical spring oscillating head unit schematic diagram;
Fig. 9 is the oscillating head unit schematic diagram that adopts helical spring and lock with jump ring;
Figure 10 adopts the helical spring oscillating head unit schematic diagram of band grab;
Figure 11 is the helical spring schematic diagram of band grab, and wherein, Figure 11 (a) is the helical spring front view of band grab, and Figure 11 (b) is the vertical view of Figure 11 (a);
Figure 12 is the schematic diagram that supporting seat connects with lead employing snap ring;
Figure 13 is the schematic diagram that supporting seat and lead adopt thread connection;
Figure 14 is the schematic diagram that supporting seat connects with lead employing straight pin.
Among the figure: 1. polyurethane overlaps 2. yaw dishes, 3. steel balls, 4. supporting seats, 5. jump rings, 6. helical springs, 7. leads, 8. snap rings, 9. straight pins
The specific embodiment:
Further specify the particular content of the present invention and the course of work below in conjunction with the accompanying drawing illustrated embodiment.
Use the multi-point formation apparatus of oscillating head unit to compare with other multi-point formation apparatus, main difference is that its element body unit has the yaw function.Fig. 1 adopts polyurethane cover 1 to be the oscillating head unit schematic diagram of flexible member, mainly is made up of polyurethane cover 1, yaw dish 2, steel ball 3 and supporting seat 4; Polyurethane overlaps 1 head and yaw dish 2 end faces all adopt planar structure; Polyurethane cover 1 is locked by self structure with supporting seat 4; The annular groove structure is processed at the locking position of polyurethane cover 1, and this structure makes that polyurethane cover 1 locking position elasticity is better, assembles up to be more prone to.The difference of Fig. 2 and Fig. 1 is that polyurethane cover 1 is locked by buckle jump ring 5 with supporting seat 4; Two in buckle jump ring one cover is locked mutually by hook formation, consults shown in Fig. 3 and 4; This locking mode can be more firm connection polyurethane cover 1 and supporting seat 4; Adopt the locking mode of buckle jump ring 5 to be applicable to that various employing polyurethane are the oscillating head unit of flexible member.Polyurethane overlaps 1 head and yaw dish 2 end faces all adopt spherical structure among Fig. 5; The solid circle structure is adopted at the locking position of polyurethane cover 1, and the elasticity of this structure is poor slightly, assembles up slightly and has any problem, but make polyurethane cover 1 connect more firm with supporting seat 4 after the assembling.Certainly, the annular groove structure also can be adopted in the locking position of polyurethane cover 1.Polyurethane cover 1 has adopted structure with holes among Fig. 6, has 7 rounds, and this structure can significantly increase the retractility of polyurethane cover 1, improves the yaw effect of oscillating head unit.Row's number in hole is many more in actual applications, and the retractility of polyurethane cover 1 is good more, and the yaw effect of oscillating head unit is good more.Polyurethane overlaps 1 head and yaw dish 2 end faces can adopt planar structure, also can adopt spherical structure.Polyurethane cover 1 adopts ripple struction among Fig. 7, and the ripple number is 4, and its effect also is the retractility that increases polyurethane cover 1, improves the yaw effect of oscillating head unit.The ripple number is many more in actual applications, and the retractility of polyurethane cover 1 is good more, and the yaw effect of oscillating head unit is good more; Polyurethane overlaps 1 head and yaw dish 2 end faces have adopted spherical structure, also can adopt planar structure.Fig. 8 adopts helical spring 6 to be the oscillating head unit schematic diagram of flexible member, mainly is made up of yaw dish 2, steel ball 3, supporting seat 4 and helical spring 6; Yaw dish 2 end faces adopt spherical structure, also can adopt planar structure; Helical spring 6 and yaw dish 2 and supporting seat 4 connect by self structure.To be helical spring 6 adopt buckle jump rings 5 to connect with yaw dish 2 and helical spring 6 and supporting seat 4 for Fig. 9 and the difference of Fig. 8.Helical spring 6 adopts the structure of end band grabs among Figure 10, and in the boring of the relevant position of yaw dish 2 and supporting seat 4, and its effect is better to realize connecting of helical spring 6 and yaw dish 2 and supporting seat 4; Band grab helical spring 6 is consulted shown in Figure 11; Yaw dish 2 end faces adopt planar structure, also can adopt spherical structure.
Each oscillating head unit all needs to connect with lead 7, thereby realizes moving up and down of oscillating head unit.Oscillating head unit connects with lead 7 by supporting seat 4.Supporting seat 4 adopts snap ring 8 to connect with lead 7 among Figure 12.Supporting seat 4 is to adopt thread connection with lead 7 among Figure 13.Supporting seat 4 adopts straight pin 9 to connect with lead 7 among Figure 14.
The course of work when illustrating the multi-point formation apparatus shaping plate accessory that uses oscillating head unit below.At first, the element body group that will have a yaw function by guiding mechanism is adjusted into needed shape face; Then, by load maintainer processed plate accessory is loaded, sheet material contacts with the element body unit with yaw function in loading procedure, because oscillating head unit can be to space any direction swing, so thereby any one oscillating head unit all can adapt to the deformation tendency of sheet material to carry out yaw and keeps contacting with the large-area of sheet material; At last, workpiece is also taken out in unloading, each oscillating head unit homing again under the effect of flexible member.
With Fig. 7 is the course of work that example illustrates single oscillating head unit.Sheet material contacts with oscillating head unit under certain pressure, and the distortion meeting of sheet material produces active force to oscillating head unit, and this active force can act on polyurethane and overlap on 1 head and the yaw dish 2.Because polyurethane cover 1 has retractility, can make yaw dish 2 have the free degree of any direction at the sphere of the containing lower edge steel ball 3 of polyurethane cover 1, corresponding opposite side ripple shortens so sheet deformation can make polyurethane overlap the ripple elongation of 1 one sides to the active force of oscillating head unit, thereby yaw dish 2 is rotated to adapt to the distortion of sheet material.After be shaped finishing unloading, oscillating head unit no longer is subjected to the active force of sheet material, will overlap homing under 1 the elastic reaction at polyurethane.
Use the multi-point formation apparatus of oscillating head unit to increase the contact area of element body unit and sheet material, and can adapt to the deformation tendency of sheet material, thereby reduce impression and generation of defects such as wrinkling in the forming process significantly, the forming quality of raising workpiece.
Claims (9)
1. multi-point formation apparatus that uses oscillating head unit, mainly by the element body group, element body guiding mechanism and load maintainer are formed, it is characterized in that described element body group is made up of the element body unit with yaw function, element body unit with yaw function comprises yaw dish (2), steel ball (3), supporting seat (4) and flexible member, steel ball (3) is placed between yaw dish (2) and the supporting seat (4), yaw dish (2) end face is designed to have sphere curved surface or the plane than larger radius of curvature, the flexible supporting seat (4) that connects of described flexible member, steel ball (3) and yaw dish (2), yaw dish (2) can be around the free yaw of steel ball (3), and can reset after unloading.
2. the multi-point formation apparatus of use oscillating head unit according to claim 1, it is characterized in that described flexible member adopts a kind of polyurethane cover of being made by polyurethane material (1), polyurethane cover (1) is included in steel ball (3) and yaw dish (2) together, and is connected on the supporting seat (4).
3. the multi-point formation apparatus of use oscillating head unit according to claim 2 is characterized in that described polyurethane cover (1) can adopt tubular or corrugated structure.
4. the multi-point formation apparatus of use oscillating head unit according to claim 2 is characterized in that the cylindrical wall of described polyurethane cover (1) is provided with a plurality of holes.
5. the multi-point formation apparatus of use oscillating head unit according to claim 2, it is characterized in that the described polyurethane cover (1) and the connecting mode of supporting seat (4) can adopt jump ring (5) locking, described jump ring (5) adopts the semicircular structure of two in a cover, the termination of semicircular structure has grab, and locks mutually by grab.
6. the multi-point formation apparatus of use oscillating head unit according to claim 1 is characterized in that described flexible member adopts a kind of helical spring (6), and described helical spring (6) is linked together yaw dish (2), steel ball (3) and supporting seat (4).
7. the multi-point formation apparatus of use oscillating head unit according to claim 6 is characterized in that described helical spring two terminations can have grab.
8. according to the multi-point formation apparatus of claim 6 or 7 described use oscillating head units, it is characterized in that between described helical spring (6) and the supporting seat (4), can adopt jump ring (5) locking between helical spring (6) and the yaw dish (2), described jump ring (5) adopts the semicircular structure of two in a cover, the termination of semicircular structure has grab, and locks mutually by grab.
9. according to the multi-point formation apparatus of claim 6 or 7 described use oscillating head units, it is characterized in that the material of one or more parts in described yaw dish (2), steel ball (3), supporting seat (4) and the helical spring (6) can adopt titanium alloy material to make.
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CNA2008100509660A CN101323158A (en) | 2008-07-17 | 2008-07-17 | Multi-point former using oscillating head unit |
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CNA2008100509660A CN101323158A (en) | 2008-07-17 | 2008-07-17 | Multi-point former using oscillating head unit |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104209378A (en) * | 2014-09-10 | 2014-12-17 | 大连船舶重工集团装备制造有限公司 | Movable conformal pressing head for ship body curved-surface shell plate cold-forming equipment |
CN106541563A (en) * | 2016-10-31 | 2017-03-29 | 上海航天精密机械研究所 | Resin plate multiple spot hot forming even temperature control and loading method |
CN107838283A (en) * | 2017-11-14 | 2018-03-27 | 吉林大学 | Multiple spot yaw press forming method for three-dimensional curve generation of sheet |
CN110918790A (en) * | 2019-12-13 | 2020-03-27 | 上海足适智能科技有限公司 | Reconfigurable die and assembly thereof |
CN114309276A (en) * | 2021-12-31 | 2022-04-12 | 吉林大学 | Forming unit for numerical control quick reconfigurable molded surface die |
-
2008
- 2008-07-17 CN CNA2008100509660A patent/CN101323158A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104209378A (en) * | 2014-09-10 | 2014-12-17 | 大连船舶重工集团装备制造有限公司 | Movable conformal pressing head for ship body curved-surface shell plate cold-forming equipment |
CN106541563A (en) * | 2016-10-31 | 2017-03-29 | 上海航天精密机械研究所 | Resin plate multiple spot hot forming even temperature control and loading method |
CN106541563B (en) * | 2016-10-31 | 2019-03-29 | 上海航天精密机械研究所 | Resin plate multiple spot hot forming even temperature control and loading method |
CN107838283A (en) * | 2017-11-14 | 2018-03-27 | 吉林大学 | Multiple spot yaw press forming method for three-dimensional curve generation of sheet |
CN110918790A (en) * | 2019-12-13 | 2020-03-27 | 上海足适智能科技有限公司 | Reconfigurable die and assembly thereof |
CN114309276A (en) * | 2021-12-31 | 2022-04-12 | 吉林大学 | Forming unit for numerical control quick reconfigurable molded surface die |
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Open date: 20081217 |