CN101323156A - Double-drum vulcanizer - Google Patents

Double-drum vulcanizer Download PDF

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Publication number
CN101323156A
CN101323156A CNA2008100389349A CN200810038934A CN101323156A CN 101323156 A CN101323156 A CN 101323156A CN A2008100389349 A CNA2008100389349 A CN A2008100389349A CN 200810038934 A CN200810038934 A CN 200810038934A CN 101323156 A CN101323156 A CN 101323156A
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CN
China
Prior art keywords
drum
frame
vulcanized
main
belt
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Granted
Application number
CNA2008100389349A
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Chinese (zh)
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CN100563980C (en
Inventor
张德祥
狄兆平
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Shanghai Biao Wind Mechanical Equipment Co
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Individual
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Priority to CNB2008100389349A priority Critical patent/CN100563980C/en
Publication of CN101323156A publication Critical patent/CN101323156A/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a drum-type vulcanizing press used for manufacturing a rubber plate and a ribbon-like product. A dual-drum vulcanizing press comprises a main transmission system, a vulcanizing drum, a frame, a tension device, a pressure band and an auxiliary engine. The vulcanizing drum comprises a main vulcanizing drum and a sub vulcanizing drum. The frame has a frame structure. One end of the frame is arranged on the main vulcanizing drum by the bearing pedestal of the main vulcanizing drum and the other end of the frame is arranged on the sub vulcanizing drum by the bearing pedestal of the sub vulcanizing drum. The main vulcanizing drum is connected with the sub vulcanizing drum by a pressure band, which is wrapped around the main and the sub vulcanizing drums. The tension device is arranged between the other end of the frame and the sub vulcanizing drum for adjusting the pressure band. The auxiliary engine is arranged in the frame. A strip plate output by the auxiliary engine is heated and vulcanized with being clamped between the inner surface of the pressure and the outer surface of the vulcanizing drum. The vulcanized strip plate is rolled into a finished roll by the auxiliary engine. The drum-type vulcanizing press hires two vulcanizing drums that have linkage with the pressure band, thus has simple structure, high production efficiency and low cost and is easy to be maintained.

Description

Double-drum vulcanizer
Technical field
The present invention relates to a kind of plate, belt product equipment that is used to produce rubber, plastics, medium-density plate, relate in particular to the drum vulcanizer that is used to produce rubber slab, belt product.
Background technology
Drum vulcanizer is mainly used in processing vulcanized rubber plate, belt product.At present, Chang Gui drum vulcanizer mainly is made up of unwinding equipment 21, sulfuration drum 25, three reversing rollers (lower roll 24, top roll 22, idler roller 29), press belt 27, frame 26, drive system 23 and devices for taking-ups 30.As shown in Figure 1, sulfuration drum 25 is main workpieces, logical steam in drum during sulfuration.Made-up belt is derived by unwinding equipment 21, enters between press belt 27 and the vulcanized drum 25 through lower roll 24.Hydraulic system 28 drives idler roller 29 and makes press belt 27 tensionings, and be pressed on the made-up belt, give the certain pressure of made-up belt, drive system 23 drives top roll 22 and leans on frictional drive by press belt 27, make of the requirement of sulfuration drum 25, slowly rotate, and drive other rollers by curing cycle, so the sulfuration drum 25 of logical steam to the made-up belt heating, is progressively finished sulfidation by contact.Finished product after sulfuration is finished is by devices for taking-up 30 harvest web-likes.
Owing to only have 3/4 surface of a vulcanized drum 25 in the whole equipment playing sulfurization, so production efficiency is lower; Also need three diameter reversing rollers slightly littler than vulcanized drum to change press belt 27 rotation directions in the equipment, so manufacturing cost is also higher.In use reversing roller directly contacts with press belt 27, when especially press belt 27 is thin steel band, dust is docked on reversing roller and the steel band by reversing roller and steel band rolls and mobile, dust is piled into piece gradually, when block dust grinds between reversing roller and the steel band thinner steel band is ejected one by one kick, reduced the surface quality of thin steel band, until thin steel band is damaged.Whole device structure more complicated is safeguarded inconvenience.
Summary of the invention
The object of the present invention is to provide a kind of double-drum vulcanizer, this vulcanizer adopts two vulcanized drums and press belt production interlock, and it is simple in structure, and production efficiency improves, and cost is easy to maintenance.
The present invention is achieved in that a kind of double-drum vulcanizer, comprises main transmission, vulcanized drum, frame, tensioning apparatus, press belt, comprises the subsidiary engine that made-up belt is rolled up and finished product is rolled up; Vulcanized drum comprises main vulcanized drum, secondary vulcanized drum; Frame is frame structure, and frame one end is installed main vulcanized drum through main vulcanized drum bearing block, and the frame other end is installed secondary vulcanized drum through secondary vulcanized drum bearing block, and main transmission is connected in main vulcanized drum or secondary vulcanized drum; Be connected through press belt between main vulcanized drum and secondary vulcanized drum, and press belt wraps up on major and minor vulcanized drum, tensioning apparatus is housed to regulate press belt between the frame other end and secondary vulcanized drum; Subsidiary engine is arranged at frame inside, and the made-up belt of subsidiary engine output is clamped in baking between press belt inner surface and vulcanized drum outer surface, and being batched by subsidiary engine after sulfuration is finished is that finished product is rolled up.
Described subsidiary engine is unwinding device, made-up belt volume and finished product volume are installed on the unwinding device, unwinding device is supporting structure, and support two sides are separately installed with one group of made-up belt volume and finished product volume, and two groups of made-up belt volumes and finished product are rolled up and corresponded respectively to main vulcanized drum and secondary vulcanized drum.Lead uncoiling and get bottom of device wheel is housed, on the on the ground corresponding or frame guide rail is housed.
The present invention adopts two vulcanized drums and press belt production interlock, inner surface generation pressure with two drums and press belt comes work, replace in the existing drum vulcanizer vulcanized drum and press belt outer surface to produce pressure by reversing roller and come work, the press belt inner surface contacts with the made-up belt of softness, do not damage press belt (steel band) thereby can not pile up dust, prolonged the service life of press belt.There are two places in the zone that press belt and vulcanized drum produce pressure, is respectively 1/2 surface of vulcanized drum, compares with existing drum vulcanizer, and the sulfuration zone rises to 1/2 surface of two vulcanized drums from 3/4 surface of a vulcanized drum, thereby has improved production efficiency; And vulcanized drum can be used as again simultaneously the commutation drum, and manufacturing cost reduces, and is so that the manufacturing cost of complete machine and manufacture difficulty descend, simple in structure, easy to maintenance.
Description of drawings
Fig. 1 is existing drum vulcanizer structural representation;
Fig. 2 is a double-drum vulcanizer structural representation of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is for removing the vertical view of little wallboard among Fig. 2;
Fig. 5 be among Fig. 2 A-A to cutaway view.
Among the figure: 1 main sulfuration drum, 2 main transmissions, 3 main sulfuration drum bearing blocks, 4 pull bars, 5 frames, 6 enter the made-up belt (made-up belt) of sulfuration, finished product (finished product) after 7 sulfurations, 8 finished products volume, 9 made-up belts volume, 10 lead uncoiling gets dolly, 11 press belts (thin steel band), 12 little wallboards, 13 tensioning hydro-cylinders, 14 secondary sulfuration drum bearing blocks, 15 secondary sulfuration drums, 16 swivel joints, 17 vehicle guides.21 existing unwinding equipments, reversing roller on 22,23 existing drive systems, 24 times reversing rollers, 25 sulfuration drums, 26 existing frames, 27 existing press belts, 28 hydraulic systems, 29 idler rollers, 30 devices for taking-ups.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
Referring to Fig. 2, Fig. 3, Fig. 4, Fig. 5, a kind of double-drum vulcanizer comprises main transmission 2, sulfuration drum, frame 5, tensioning apparatus, press belt 11, comprises made-up belt volume 9 and finished product is rolled up 8 subsidiary engine.
Vulcanized drum comprises main vulcanized drum 1, secondary vulcanized drum 15, at major and minor vulcanized drum 1, an end of 15 swivel joint 16 is housed, with logical steam.Press belt 11 is made for thin steel band.Frame 5 is a frame structure, is made up of four root posts, two crossbeams in top and two pull bars 4, two crossbeams in bottom, and four root posts are fixed in ground, and two crossbeams in top and two pull bars 4 are fixed on the column, and two crossbeams in bottom also are fixed on the column.
Frame 5 one ends are installed main vulcanized drum 1 through main vulcanized drum bearing block 3, and frame 5 other ends are installed secondary vulcanized drum 15 through secondary vulcanized drum bearing block 14, and main transmission 2 can be connected in main vulcanized drum 1 or secondary vulcanized drum 15, and general main transmission 2 is connected in main vulcanized drum 1.15 of main vulcanized drum 1 and secondary vulcanized drums are connected through press belt 11, and major and minor vulcanized drum 1,15 diameters are identical, also can be different.Press belt 11 is wrapped up on major and minor vulcanized drum 1,15, press belt 11 is wrapped up in respectively around major and minor vulcanized drum 1,15 half surface like this, thereby so that the sulfuration zone is respectively 1/2nd surfaces of two vulcanized drums, a vulcanized drum working face than existing equipment is that efficient has been improved on 3/4ths surfaces, and major and minor vulcanized drum 1,15 again as the commutation drum, has reduced the cost of making the commutation drum simultaneously.Major and minor sulfuration drum 1,15 can be one is working, and then another uses as the commutation drum.
15 of frame 5 other ends and secondary vulcanized drums are equipped with tensioning apparatus, regulating the position of secondary vulcanized drum 15, thus the pressure of 11 pairs of major and minor sulfurations wheels 1,15 of capable of regulating press belt.Specifically, frame 5 other end tops are equipped with wallette plate 12, secondary sulfuration drum bearing block 14 is installed on the guide rail of frame 5, and secondary sulfuration drum bearing block 14 can move along the guide rail of wallette plate 12 and frame 5, tensioning apparatus is a tensioning hydro-cylinder 13, two tensioning hydro-cylinders 13 are installed on 5 liang of root post sides of frame, and the piston rod of tensioning hydro-cylinder 13 is connected in secondary sulfuration drum bearing block 14.
Subsidiary engine is arranged at frame 5 inside, and the made-up belt 6 of subsidiary engine output is clamped in baking between press belt 11 inner surfaces and sulfuration drum 1,15 outer surfaces, and the finished product 7 of output was batched by subsidiary engine and is finished product volume 8 after sulfuration was finished.
Subsidiary engine can be unwinding device, also can roll up 8 and produce the equipment of made-up belt 6 for finished product, and subsidiary engine output made-up belt 6 is also collected finished product volume 8.Subsidiary engine is unwinding device in the present embodiment, made-up belt volume 9 and finished product volume 8 are installed on the unwinding device, unwinding device is supporting structure, support two sides are separately installed with one group of made- up belt volume 9 and 8, two groups of made-up belt volumes 9 of finished product volume and finished product volume 8 and correspond respectively to main vulcanized drum 1 and secondary vulcanized drum 15.Unwinding device is arranged at frame 5 inside, and two groups of made-up belts volume, 9 output made-up belts 6 are clamped between press belt 11 inner surfaces and major and minor vulcanized drum 1,15 outer surfaces, and output finished product 7 to two composition product roll up 8 after major and minor vulcanized drum 1,15 is processed.In order to comply with the trend of press belt 11, two groups of made-up belt volumes 9 and finished product volume 8 are staggered respectively; Be clockwise trend such as press belt 11, then corresponding to the finished product volume 8 on the left side of main sulfuration wheel 1 at upper, made-up belt volume 9 lower, roll up 8 down corresponding to the made-up belt volume 9 on the right of pair sulfuration wheel 15 at upper, finished product.Be to consider that change of lap is convenient, get bottom of device wheel is housed leading uncoiling, lead uncoiling and get device and become and lead uncoiling and get dolly 10, on the on the ground corresponding or frame 5 guide rail 17 is housed, on frame 5, be contained in guide rail 17 in the present embodiment, can conveniently get dolly 10 releases like this, be convenient to change of lap leading uncoiling.
More than by preferred embodiment the specific embodiment of the present invention has been described; but it should be understood that; here concrete description should not be construed as the qualification to the spirit and scope of the invention; the various modifications that the one of ordinary skilled in the art makes the foregoing description after reading this specification, the scope that all belongs to the present invention and protected.

Claims (3)

1, a kind of double-drum vulcanizer comprises main transmission, sulfuration drum, frame, tensioning apparatus, press belt, comprises the subsidiary engine that made-up belt is rolled up and finished product is rolled up; It is characterized in that:
Vulcanized drum comprises main vulcanized drum, secondary vulcanized drum;
Frame is frame structure, and frame one end is installed main vulcanized drum through main vulcanized drum bearing block, and the frame other end is installed secondary vulcanized drum through secondary vulcanized drum bearing block, and main transmission is connected in main vulcanized drum or secondary vulcanized drum;
Be connected through press belt between main vulcanized drum and secondary vulcanized drum, and press belt wraps up on major and minor vulcanized drum, tensioning apparatus is housed to regulate press belt between the frame other end and secondary vulcanized drum;
Subsidiary engine is arranged at frame inside, and the made-up belt of subsidiary engine output is clamped in baking between press belt inner surface and vulcanized drum outer surface, and being batched by subsidiary engine after sulfuration is finished is that finished product is rolled up.
2, double-drum vulcanizer according to claim 1, it is characterized in that: subsidiary engine is got device for leading uncoiling, made-up belt volume and finished product are rolled up to be installed on and are led uncoiling and get on the device, leading uncoiling, to get device be supporting structure, support two sides are separately installed with one group of made-up belt volume and finished product volume, two groups of made-up belt volumes and the finished product volume corresponds respectively to main sulfuration drum and secondary the sulfuration roused.
3, double-drum vulcanizer according to claim 2 is characterized in that: lead uncoiling and get bottom of device wheel is housed, on the on the ground corresponding or frame guide rail is housed.
CNB2008100389349A 2008-06-13 2008-06-13 Double-drum vulcanizer Expired - Fee Related CN100563980C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2008100389349A CN100563980C (en) 2008-06-13 2008-06-13 Double-drum vulcanizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2008100389349A CN100563980C (en) 2008-06-13 2008-06-13 Double-drum vulcanizer

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CN100563980C CN100563980C (en) 2009-12-02

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101898396A (en) * 2010-07-15 2010-12-01 江阴科强工业胶带有限公司 Device and method for preparing silica gel plate
CN102316613A (en) * 2011-05-20 2012-01-11 鑫永铨股份有限公司 Manufacturing method for continuous silica gel electric heating sheet
TWI468283B (en) * 2011-04-25 2015-01-11
CN106003495A (en) * 2016-07-19 2016-10-12 东毓(宁波)油压工业有限公司 Drum type vulcanizing machine with main rolling wheel easy to replace
CN108638401A (en) * 2018-06-14 2018-10-12 浙江卡曼橡胶地板有限公司 Novel vulcanizing machine
CN114148792A (en) * 2021-12-10 2022-03-08 浙江原邦材料科技有限公司 Production equipment and production method of wave-absorbing material coiled material

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101898396A (en) * 2010-07-15 2010-12-01 江阴科强工业胶带有限公司 Device and method for preparing silica gel plate
CN101898396B (en) * 2010-07-15 2012-11-14 江阴科强工业胶带有限公司 Device and method for preparing silica gel plate
TWI468283B (en) * 2011-04-25 2015-01-11
CN102316613A (en) * 2011-05-20 2012-01-11 鑫永铨股份有限公司 Manufacturing method for continuous silica gel electric heating sheet
CN106003495A (en) * 2016-07-19 2016-10-12 东毓(宁波)油压工业有限公司 Drum type vulcanizing machine with main rolling wheel easy to replace
CN106003495B (en) * 2016-07-19 2018-05-04 东毓(宁波)油压工业有限公司 A kind of drum vulcanizer for easily replacing main roller
CN108638401A (en) * 2018-06-14 2018-10-12 浙江卡曼橡胶地板有限公司 Novel vulcanizing machine
CN114148792A (en) * 2021-12-10 2022-03-08 浙江原邦材料科技有限公司 Production equipment and production method of wave-absorbing material coiled material

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SE01 Entry into force of request for substantive examination
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ASS Succession or assignment of patent right

Owner name: SHANGHAI BIAOFENG MACHINERY EQUIPMENT CO., LTD.

Free format text: FORMER OWNER: DI ZHAOPING

Effective date: 20140129

TR01 Transfer of patent right

Effective date of registration: 20140129

Address after: 200120, room 11, No. 1317, Lane 502, Shangcheng Road, Shanghai, Pudong New Area

Patentee after: Shanghai Biao wind mechanical equipment Co.

Address before: 200120, room 12, No. 918, Lane 203, Shangcheng Road, Shanghai, Pudong New Area

Patentee before: Di Zhaoping

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091202

Termination date: 20210613

CF01 Termination of patent right due to non-payment of annual fee