CN101258234A - Bioreactor comprising a retaining system - Google Patents
Bioreactor comprising a retaining system Download PDFInfo
- Publication number
- CN101258234A CN101258234A CNA2006800329169A CN200680032916A CN101258234A CN 101258234 A CN101258234 A CN 101258234A CN A2006800329169 A CNA2006800329169 A CN A2006800329169A CN 200680032916 A CN200680032916 A CN 200680032916A CN 101258234 A CN101258234 A CN 101258234A
- Authority
- CN
- China
- Prior art keywords
- flap
- digestive organ
- shutter
- biomass
- holding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/04—Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/02—Percolation
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
- C12M33/14—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus with filters, sieves or membranes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
Disclosed is a bioreactor in which a supporting wall (100) or a retaining mechanism (100) that represents pressure relief for a gas-tightly embodied flap is provided behind the flap (14) used for filling and emptying the bioreactor while percolate is prevented from accumulating between the gas-tight flap and the retaining mechanism. The gas-tightly closable flap, which has a sufficiently large size, makes it easy to fill biomass into the container and remove the remaining biomass following the methanation process. The biomass applies substantial or at least a certain amount of pressure to the retaining system when the container is closed, whereby the flap is relieved of the load and can be embodied in a light and accurately sealing manner.; A device (22) for draining percolating juice or percolate is disposed in the floor and/or the walls of the bioreactor between the flap and the retaining system such that percolating juice is prevented from accumulating in the zone between the flap and the retaining system or percolate located there can be pumped off before the flap is opened.
Description
Technical field
The present invention relates to a kind of bio-reactor that is used for the methanation of biomass (biomass).
Background technology
Here the types of bioreactors of Ti Chuing is known in EUROPEAN PATENT OFFICE's the 1 301 583 B1 patent, and for fear of unnecessary repetition, with reference to whole disclosures of this prior art document, and especially with its disclosure combination in this application.
EUROPEAN PATENT OFFICE's the 0023176th A2 patent disclosure bio-reactor a kind of common indication, that be used for the biomass methanation.This bio-reactor comprises cubical or piped digestive organ (digester), and this digestive organ can seal in the gastight mode by the shutter (shutter) of using resilient seal.Supporting walls or maintenance system (retaining system) are set at the shutter rear, pressure slows down for the resistance to air loss shutter in this supporting walls or maintenance system, and on half of the cross-sectional height of digestive organ, extend at least, in this case, the biomass of introducing are supported on this maintenance system or the release wall at least in part.
Its shortcoming is may gather transudate between resistance to air loss shutter and maintenance system.When shutter was opened, this transudate can spill from bio-reactor.
Summary of the invention
Therefore, the objective of the invention is to improve to a certain extent known bio-reactor, and can avoid between shutter and maintenance system, gathering transudate.
This purpose is by realizing as bio-reactor claimed in the claim 1.
Application can be closed and has enough large-sized shutter with air tight manner, can easily biomass be introduced digestive organ, and can easily residual biomass be removed after methanation.When digestive organ sealed, biomass were substantially or at least to a certain extent by being pressed on the maintenance line system.Thus, alleviated the pressure of shutter, and shutter can be configured to and has accurate sealing effectiveness in light weight.Bio-reactor, be in and transudate is set in base plate between shutter and the maintenance system and/or the wall discharges system.Thus, can avoid transudate to accumulate between shutter and the maintenance system, with and/or any transudate that can before opening shutter, will be between shutter and the maintenance system detach.
Advantageously, this maintenance system is a liquid permeable, biomass are pressed to this maintenance system internally under the effect of its deadweight (dead weight), in the case, penetrating fluid is expressed into outside the maintenance system, afterwards, transudate is collected in and is arranged at maintenance line and unifies in the discharge system between the shutter, and is directed out.
In a preferred embodiment, maintenance system extends to the whole vertical height or a certain height of digestive organ from the base plate of digestive organ.This maintenance system can comprise one or more tabular parts that are roughly, and described parts insert in the corresponding guide rail.The maintenance system is optional select by hinge, actuator etc. the artificially or mechanically (pneumatic, hydraulic pressure etc.) open and close.
As mentioned above, maintenance system roughly can comprise one or more vertical plate-shaped members.In first embodiment, these plate-shaped members can extend on the whole horizontal clearance of digestive organ.In optional embodiment, digestive organ, the distolateral of the plate that can be blocked sealing also can have opening, this opening can be held system lock and be not to extend on the whole width of digestive organ.
According to favourable configuration of the present invention, the shutter that seals digestive organ in the gastight mode is provided with expandable seal tube.Under closed state, the sealing flexible pipe expands and simply this shutter is sealed in the gastight mode with respect to the digestion wall.
According to another favourable configuration of the present invention, because specified corresponding size is bigger, shutter is difficult to manual activation, therefore can pass through the hydraulic actuation shutter.
According to favourable configuration of the present invention, digestive organ is cubes or rectangular parallelepiped, and shutter forms a wall of this cubes or rectangular parallelepiped.This makes simple in structure on the one hand, and makes in order to the opening of loading and filling digestive organ enough big on the other hand.In addition, simplified the manufacturing of digestive organ.
According to favourable configuration of the present invention, utilize to promote the top board that cylinder pressure can promote, also still close digestive organ in the gastight mode.This has guaranteed the quick ventilation of digestive organ.
According to favourable configuration of the present invention, digestive organ is a tubular, and shutter forms disk shaped cap.If biomass are circular bale (straw bales), then the digestive organ of this shape is especially suitable.
According to favourable configuration of the present invention, the mode of heating system with floor heating system is incorporated in the base plate of digestive organ.Because hot gas rises, thereby the biomass in the digestive organ are heated equably.In addition, perhaps as selection, heating system also can be incorporated in other wall of digestive organ.
According to another favourable configuration of the present invention, digestive organ is made of Steel Concrete in prefabricated storehouse (prefabricatedgarage) mode.Utilize shutter will be somebody's turn to do the open side sealing of " prefabricated storehouse " in the gastight mode.Can obtain cost-effective structure like this.
Description of drawings
By dependent claims and by following description of preferred embodiments, can infer other details, features and advantages of the present invention.In the accompanying drawings:
Fig. 1 schematically shows according to stereographic map of the present invention, that do not insert the bio-reactor of maintenance system;
Fig. 2 shows the sectional view according to the bio-reactor of Fig. 1;
Fig. 3 shows the synoptic diagram of base plate of the bio-reactor of Fig. 1 and Fig. 2;
Fig. 4 a shows the orthographic plan of the shutter of digestive organ;
Fig. 4 b shows the sectional view of seeing shutter in the past along the face A-A of Fig. 4 a;
Fig. 4 c shows the illustrated details among Fig. 4 b;
Fig. 4 d shows details form figure corresponding with Fig. 4 c but that have another kind of chassis configuration;
Fig. 5 shows the partial plan layout of bio-reactor in the distolateral zone of the plate sealing that can be blocked;
Fig. 6 show according to of the present invention, shutter opens and inserted the stereographic map of the bio-reactor that keeps system;
Fig. 7 shows the details of Fig. 6.
Embodiment
Bio-reactor or biogas reactor (biogas reactor) according to Fig. 1 to Fig. 3 comprise rectangular parallelepiped digestive organ 2, this rectangular parallelepiped digestive organ 2 is made of Steel Concrete in the mode of prefabricated storehouse, and comprise six planar wall parts, that is: the front side of base plate 4, two sidewalls 6 and 8, top board 10, rear wall 12 and openings, this front side can be by 14 sealings of resistance to air loss shutter.
Shutter 14 can activate by hydraulic efficiency plant 16, when fin (flap) 14 is opened, can easily fill digestive organ 2 and remove residual biomass from digestive organ 2.The biogas that produces in the digestive organ 2 removes joint 18 via biogas and is guided out.Can heating system 20 be set the mode with floor heating system in the base plate 4 of digestive organ 2 and in the part of sidewall 6 and 8, and this heating system 20 can correspondingly be controlled the temperature of the biomass in the digestive organ 2.In addition, a transudate is discharged system 22 be incorporated in the base plate 4, this transudate is discharged system 22 and is comprised transverse flow passages 24, and this transverse flow passages 24 is combined in the base plate 4, and tinsel 26 coverings that are perforated or slot.One transudate spout 28 is guided out the transudate of collecting in the passage 24.Base plate 4 is downward-sloping towards passage 24 along the direction of arrow A, and in the case, transudate can be collected in the passage 24.
Fig. 3 only shows a passage 24.As selection, a plurality of this passages can be set, described a plurality of passages can perhaps be provided with along the longitudinal direction similarly along arranged transversely.
Fig. 4 a shows the orthographic plan of digestive organ 2 under the situation that shutter 14 closes.Fig. 4 b shows the sectional view of seeing digestive organ in the past along the face A-A among Fig. 4 a, and the shutter opened 14 is illustrated extraly by long and short dash line.The comprehensive fixing seal flexible pipe 130 of outer peripheral areas around shutter 14.Down, shutter 14 is bonded on (sees Fig. 4 c) in the framework 132 in off position, by seal tube 130 is inflated to 6bar this shutter 14 is sealed with respect to this framework 132.
But Fig. 4 d shows the arrangement of framework 132, has around projection (all-roundprotrusion) 134 at this framework 132.Should make expansible seal tube 130 be bonded on the back of framework 132 around projection 134, thereby further improve sealing effectiveness.
Fig. 5 show have two sidewalls 6,8, transudate is discharged system 22 and the forward orthographic plan of the bio-reactor of shutter 14, this shutter 14 is in closing condition (dark color by Fig. 5 is represented) on the one hand, is in the open mode (being represented by the light color among Fig. 5) of pendulum on the other hand.When from the observation of filling direction, holding device 100 is fixed on the rear of shutter 14 and transudate discharge system 22 by vertical guide rail owing to its tabular profile, this holding device 100 is advantageously made by timber, in case bio-reactor is by part cargoes, this holding device 100 is introduced the guide rail from the top.Remaining space is filled up bio-reactor fully between then can the top by holding device and digestive organ.
In unshowned optional embodiment, for example also can utilize mechanical system such as hydraulic pressure, rely on hinge that holding device along continuous straight runs machinery is pivoted, or holding device vertically be moved up and down by guide rail.
As shown in Figure 5, holding device 100 needn't extend on the whole horizontal clearance of digestive organ, that is to say, needn't extend to relative sidewall 8 from a sidewall 6.In addition, the size of the loading opening of plate 14 sealings that can be blocked also can be littler, and in the case, the width of holding device also can correspondingly be designed to narrower.
In contrast, in Fig. 6 and another embodiment shown in Figure 7, holding device 100 extends on the whole width of digestive organ.
Shutter 14 is gone up pendulum in order to load, perhaps rely on hydraulic efficiency plant and vertically or move horizontally, and by the vertical lifting of holding device is gone out guide rail and with the holding device removal, utilizes manual method (for example using wheel loader) to carry out lifting here among the embodiment shown in.Thereafter, the digestive organ of for example using wheel loader is inserted holding device with opposite order subsequently once more by partially filled.Then, can proceed the filling of digestive organ by the remaining space, top between holding device 100 and digestive organ top.At last, close shutter 14.
The deadweight of biomass causes squeezing out transudate from biomass, and this transudate passes the space that is formed in the holding device 100.Advantageously, because holding device supports this deadweight, thereby this bio-reactor can load obviously more biomass than traditional reactor.The transudate of extruding is in this manner collected in the discharge system 22, and for this purpose, when observing from the position of biomass, the discharge system is arranged on the rear of holding device 100.
Claims (5)
1. bio-reactor that is used for the biomass methanation has:
-digestive organ (2), its plate (14) that can be blocked seals in the gastight mode, and is suitable for holding biomass;
-holding device (100), it is arranged in this digestive organ, and when from filling direction when seeing, this holding device is positioned at the rear of this shutter, so that the biomass of introducing are supported on this holding device (100) at least in part; And
-transudate is discharged system, its be arranged on this digestive organ, be in the base plate and/or sidewall between this shutter (14) and this holding device (100).
2. bio-reactor as claimed in claim 1 is characterized in that, this holding device (100) is arranged in this digestive organ by guide rail.
3. as each described bio-reactor in the above-mentioned claim, it is characterized in that this holding device can permeate at least in part from the effusive transudate of biomass.
4. as each described bio-reactor in the above-mentioned claim, it is characterized in that this holding device extends on the whole width of this digestive organ.
5. as each described bio-reactor among the claim 1-3, it is characterized in that, this holding device only the whole width of this digestive organ, with can be by the corresponding part of loading opening of this shutter (14) sealing on extend.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202005014176.3 | 2005-09-08 | ||
DE202005014176U DE202005014176U1 (en) | 2005-09-08 | 2005-09-08 | Bioreactor for methanation of biomass, comprises flap, lockable gas-tight septic tank for storing the biomass, and support device arranged behind the flap for filling the biomass into the septic tank |
Publications (1)
Publication Number | Publication Date |
---|---|
CN101258234A true CN101258234A (en) | 2008-09-03 |
Family
ID=37388063
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNA2006800329169A Pending CN101258234A (en) | 2005-09-08 | 2006-09-08 | Bioreactor comprising a retaining system |
Country Status (10)
Country | Link |
---|---|
US (1) | US8053228B2 (en) |
EP (1) | EP1926810B1 (en) |
JP (1) | JP4695693B2 (en) |
CN (1) | CN101258234A (en) |
BR (1) | BRPI0615624A2 (en) |
DE (1) | DE202005014176U1 (en) |
EA (1) | EA012226B1 (en) |
ES (1) | ES2460540T3 (en) |
PL (1) | PL1926810T3 (en) |
WO (1) | WO2007028642A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104136598A (en) * | 2012-03-06 | 2014-11-05 | 贝肯能量科技股份两合公司 | Bioreactor for methanizing biomass, biogas plant having a plurality of such bioreactors, and method for operating such a bioreactor |
Families Citing this family (17)
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DE202005014176U1 (en) | 2005-09-08 | 2006-10-26 | Bekon Energy Technologies Gmbh & Co. Kg | Bioreactor for methanation of biomass, comprises flap, lockable gas-tight septic tank for storing the biomass, and support device arranged behind the flap for filling the biomass into the septic tank |
DE202006002757U1 (en) | 2006-02-21 | 2007-06-28 | Bekon Energy Technologies Gmbh & Co. Kg | Bioreactor for the methanation of biomass with high solids content |
IT1391064B1 (en) * | 2008-10-17 | 2011-11-18 | Ambientalia S R L | ANAEROBIC DIGESTOR |
DE102010017818A1 (en) | 2010-02-17 | 2011-08-18 | Meissner, Jan A. | Process and plant for the production of CBM (Compressed BioMethane) as greenhouse gas-free fuel |
US8129158B2 (en) * | 2010-04-14 | 2012-03-06 | Straeter James E | Apparatus and method of using an agricultural waste digester and biogas generation system |
DE102010024639A1 (en) | 2010-06-22 | 2011-12-22 | Bioferm Gmbh | Plant useful for producing biogas by fermentation of biomass, comprises several adjacently arranged fermentation chambers that are sealable in gas-tight manner, which are respectively connected to biogas system by port loaded with biomass |
US8757092B2 (en) | 2011-03-22 | 2014-06-24 | Eco-Composites Llc | Animal bedding and associated method for preparing the same |
ITUD20110173A1 (en) * | 2011-10-26 | 2013-04-27 | Nextodo Srl | ANAEROBIC DIGESTION SYSTEM FOR THE PRODUCTION OF AGRICULTURAL BIOMASS BIOGAS, LETAME, ZOOTECHNIC WASTE AND SOLID ORGANIC WASTE |
DE202012100816U1 (en) | 2012-03-07 | 2013-07-03 | Bekon Energy Technologies Gmbh & Co. Kg | Bioreactor for the methanation of biomass and a biogas plant with a plurality of such bioreactors |
US20140308727A1 (en) * | 2013-04-16 | 2014-10-16 | Luigi Castelli | Anaerobic Digestion System |
DE102013107432B4 (en) * | 2013-07-12 | 2017-11-16 | Peter Lutz | Fermenter for the production of biogas from biomass |
DE102013107682B4 (en) * | 2013-07-18 | 2017-09-14 | Peter Lutz | Fermenter for the production of biogas from biomass |
DE102013107754A1 (en) * | 2013-07-19 | 2015-01-22 | Peter Lutz | Biogas plant and procedures for its operation |
DE102014105185A1 (en) * | 2013-07-19 | 2015-01-22 | Peter Lutz | Biogas plant for the production of biogas from biomass and a process for its operation |
DE102015206921B4 (en) * | 2015-04-16 | 2017-02-09 | Bekon Holding Ag | Bioreactor with drainage gutter |
DE102015106154A1 (en) * | 2015-04-22 | 2016-10-27 | Peter Lutz | Door blade unit |
FR3085686A1 (en) * | 2018-09-07 | 2020-03-13 | Enerpro | ANAEROBIC BIOMASS FERMENTATION PLANT FOR THE PRODUCTION OF BIOGAS |
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DE20305775U1 (en) * | 2003-04-09 | 2003-06-26 | Scheuermann Michael | Fermentation chamber, for large-scale waste disposal fermentation, comprises a gas-tight recharging charge hatch |
DE20319847U1 (en) * | 2003-12-23 | 2005-05-04 | Lutz, Peter | Large scale fermenter, to produce a biogas from a relatively dry biomass, has a vertical framework on the base plate to support a gas-tight film shrouding with a sealed loading/unloading opening |
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DE202005014176U1 (en) | 2005-09-08 | 2006-10-26 | Bekon Energy Technologies Gmbh & Co. Kg | Bioreactor for methanation of biomass, comprises flap, lockable gas-tight septic tank for storing the biomass, and support device arranged behind the flap for filling the biomass into the septic tank |
-
2005
- 2005-09-08 DE DE202005014176U patent/DE202005014176U1/en not_active Expired - Lifetime
-
2006
- 2006-09-08 EA EA200800775A patent/EA012226B1/en not_active IP Right Cessation
- 2006-09-08 EP EP06805681.1A patent/EP1926810B1/en not_active Not-in-force
- 2006-09-08 PL PL06805681T patent/PL1926810T3/en unknown
- 2006-09-08 CN CNA2006800329169A patent/CN101258234A/en active Pending
- 2006-09-08 US US12/066,071 patent/US8053228B2/en not_active Expired - Fee Related
- 2006-09-08 BR BRPI0615624-0A patent/BRPI0615624A2/en not_active Application Discontinuation
- 2006-09-08 ES ES06805681.1T patent/ES2460540T3/en active Active
- 2006-09-08 JP JP2008529558A patent/JP4695693B2/en not_active Expired - Fee Related
- 2006-09-08 WO PCT/EP2006/008794 patent/WO2007028642A1/en active Application Filing
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104136598A (en) * | 2012-03-06 | 2014-11-05 | 贝肯能量科技股份两合公司 | Bioreactor for methanizing biomass, biogas plant having a plurality of such bioreactors, and method for operating such a bioreactor |
US9926575B2 (en) | 2012-03-06 | 2018-03-27 | Bekon Gmbh | Method for operating a bioreactor that methanizes biomass |
Also Published As
Publication number | Publication date |
---|---|
EP1926810A1 (en) | 2008-06-04 |
WO2007028642A1 (en) | 2007-03-15 |
US8053228B2 (en) | 2011-11-08 |
EA200800775A1 (en) | 2008-06-30 |
ES2460540T3 (en) | 2014-05-13 |
EP1926810B1 (en) | 2014-04-02 |
BRPI0615624A2 (en) | 2012-12-18 |
JP2009507623A (en) | 2009-02-26 |
US20090155892A1 (en) | 2009-06-18 |
PL1926810T3 (en) | 2014-09-30 |
DE202005014176U1 (en) | 2006-10-26 |
EA012226B1 (en) | 2009-08-28 |
JP4695693B2 (en) | 2011-06-08 |
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