CN101254509B - A hydraulic servo battery pole piece rolling mill - Google Patents
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Abstract
本发明公开了一种液压伺服电池极片轧机,包括底座、安装在底座上的机架、安装在机架内碾压下辊和碾压上辊,在安装轧辊的轴承座上面连接有由计算机控制的压下伺服液压缸;碾压下辊的下轴承座和碾压上辊的上轴承座的外侧还安装有调整碾压下辊和碾压上辊的轴承间隙的由计算机控制的弯辊液压缸。本发明实现了对电池极片的恒压力轧制、恒间隙轧制、定厚轧制的三种控制方式,对轧辊的位置、压力和电池极片厚度能够在线实时控制,并可以在三种控制方式之间自由切换,从而达使电池极片精度达到更高的要求。
The invention discloses a hydraulic servo battery pole piece rolling mill, which comprises a base, a frame installed on the base, a lower roll and an upper roll installed in the frame for rolling, and a computer is connected to the bearing seat where the roll is installed. Controlled pressing servo hydraulic cylinder; the outer side of the lower bearing housing of the lower rolling roll and the upper bearing housing of the upper rolling roll is also equipped with a computer-controlled bending roll that adjusts the bearing gap between the lower rolling roll and the upper rolling roll hydraulic cylinder. The invention realizes three control modes of constant pressure rolling, constant gap rolling and constant thickness rolling for the battery pole piece, and can control the position, pressure and thickness of the battery pole piece online in real time, and can be controlled in three ways The control mode can be switched freely, so as to meet the higher requirements of the accuracy of the battery pole piece.
Description
技术领域technical field
本发明涉及一种轧制电池极片的轧机,尤其是指一种通过液压方式控制电池极片精度的轧机。The invention relates to a rolling mill for rolling battery pole pieces, in particular to a rolling mill for controlling the accuracy of the battery pole piece through hydraulic means.
背景技术Background technique
电池极片是电池的主要部件之一,其相同厚度的极片要求应该具有均匀的厚度偏差,在不同厚度的极片之间连接时也要求均匀过渡并使相同厚度的极片保持均匀的厚度。因此要求电池厚度的轧制就比较严格,其轧机要求的精度也比较高。The pole piece of the battery is one of the main components of the battery. The pole pieces of the same thickness are required to have a uniform thickness deviation. When connecting pole pieces of different thicknesses, a uniform transition is also required to maintain a uniform thickness of the pole pieces of the same thickness. . Therefore, the rolling required for battery thickness is relatively strict, and the precision required by the rolling mill is also relatively high.
中国专利公开了很多电池极片的轧机,如下列的中国专利公开的都是有关电池极片轧机的技术:Chinese patents disclose a lot of rolling mills for battery pole pieces. For example, the following Chinese patents disclose technologies related to battery pole piece rolling mills:
专利号 专利名称Patent No. Patent Name
200620127276.7 锂离子电池极片轧机200620127276.7 Lithium-ion battery pole piece rolling mill
200520128639.4 电池极片轧机消隙弯辊机构200520128639.4 Gap-reducing bending roll mechanism for battery pole piece rolling mill
200520128638.X 电池极片轧机机架200520128638.X battery pole piece rolling mill frame
200520128636.0 电池极片轧机消隙机构200520128636.0 Clearance mechanism for battery pole piece rolling mill
200520122854.3 电池极片轧机用间隙调整装置200520122854.3 Gap adjustment device for battery pole piece rolling mill
200520001827.0 电池极片滚压装置200520001827.0 Battery pole piece rolling device
200420047542.6 四立柱电池极片轧机200420047542.6 Four-column battery pole piece rolling mill
200420028251.2 电池极片轧机恒隙装置200420028251.2 Constant gap device for battery pole piece rolling mill
200610066044.X 电池极片涂覆连轧系统200610066044.X Battery Pole Coating Continuous Rolling System
以上这些专利主要涉及5项技术:1、轧机机架的结构;2、轧机的加压方式;3、轧机的轧辊之间的缝隙的调节方式;4、轧机的轴承游隙的控制;5、轧机的轧辊挠度变形控制,其中轧机的轧辊之间的缝隙调节方式是实现电池极片厚度精确的关键技术。除专利号为200620127276.7的专利是采用了电动压下调节板厚的方式,通过偏心套装置调整轧辊之间的缝隙外,其他专利对于轧辊之间的缝隙调节方式都依靠楔铁和丝杠调整辊缝,其主体为一丝杠,在丝杠上设置有主楔体以及与主楔体相适配的副楔体,主楔体与副楔体置于上下轧辊的上、下轴承座之间。对电池极片轧机的上、下轧辊之间的间隙进行精微调节时,就将副楔体移动位置,利用主楔体与副楔体接触的楔面的变化实现上、下轧辊之间的间隙调整。The above patents mainly involve five technologies: 1. The structure of the rolling mill stand; 2. The pressurization method of the rolling mill; 3. The adjustment method of the gap between the rolls of the rolling mill; 4. The control of the bearing clearance of the rolling mill; 5. The roll deflection and deformation control of the rolling mill, in which the gap adjustment method between the rolls of the rolling mill is the key technology to realize the accurate thickness of the battery pole piece. Except for the patent No. 200620127276.7, which uses electric pressing to adjust the plate thickness, and adjusts the gap between the rolls through the eccentric sleeve device, other patents rely on wedge iron and screw to adjust the roll gap adjustment method. The main body is a threaded screw, and the lead screw is provided with a main wedge and an auxiliary wedge matched with the main wedge. The main wedge and the auxiliary wedge are placed between the upper and lower bearing seats of the upper and lower rolls. When finely adjusting the gap between the upper and lower rolls of the battery pole piece rolling mill, the auxiliary wedge is moved, and the gap between the upper and lower rolls is realized by using the change of the wedge surface in contact between the main wedge and the auxiliary wedge Adjustment.
由于电池极片轧制前的原料的厚度有可能不均匀,在轧制过程中会出现上、下轧辊之间的间隙随机产生不同变化,从而影响了极片轧制的精度。上述调节方式均属于离线辊缝调整方式,即在调整上、下轧辊之间的间隙时需要停机然后进行调整,调整完成后再进行轧制极片的工作。这不仅影响了工作效率,而且不能实现在线调整上、下轧辊之间的间隙。Since the thickness of the raw material before battery pole piece rolling may be uneven, the gap between the upper and lower rolls may vary randomly during the rolling process, thereby affecting the precision of pole piece rolling. The above-mentioned adjustment methods all belong to the off-line roll gap adjustment method, that is, when adjusting the gap between the upper and lower rolls, it is necessary to stop the machine and then adjust, and then perform the work of rolling the pole piece after the adjustment is completed. This not only affects work efficiency, but also can not realize on-line adjustment of the gap between the upper and lower rolls.
发明内容Contents of the invention
本发明需要解决的技术问题是提供一种实现在线调整上、下轧辊之间的间隙和挠度变形的轧机。The technical problem to be solved by the present invention is to provide a rolling mill that realizes online adjustment of the gap and deflection deformation between the upper and lower rolls.
为解决上述技术问题,本发明所采取的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种液压伺服电池极片轧机,包括底座、安装在底座上的机架,与轧机配套的计算机控制的液压系统,机架分为左右两个,并通过上下连接横梁联结在一起并固定在底座上。在机架的内腔里安装着上、下轴承座,上、下轴承座上分别架装着轧辊主轴承,轧辊主轴承内分别架装着碾压上辊的大轴径和碾压下辊的大轴径,在每个上轴承座上面的机架上安装有与上轴承座连接的、为上轴承座提供上下移动动力的压下伺服液压缸。在碾压上辊的小轴径和碾压下辊的小轴径上套装着调隙轴承,调隙轴承安装在上、下调隙轴承座内,在上、下调隙轴承座上安装有为碾压上辊和碾压下辊提供上下移动力量的伺服液压缸。A hydraulic servo battery pole piece rolling mill, including a base, a frame installed on the base, and a computer-controlled hydraulic system matched with the rolling mill. The frame is divided into two left and right sides, which are connected together by upper and lower connecting beams and fixed on the base superior. The upper and lower bearing seats are installed in the inner cavity of the frame, and the main bearings of the roll are respectively mounted on the upper and lower bearing seats, and the large shaft diameter of the upper roll and the large shaft diameter of the lower roll are respectively mounted in the main bearing Shaft diameter, on the frame above each upper bearing seat, a servo hydraulic cylinder for pressing down that is connected with the upper bearing seat and provides power for the upper bearing seat to move up and down. Gap-adjusting bearings are set on the small shaft diameter of the upper rolling roll and the small shaft diameter of the lower rolling roll. Servo-hydraulic cylinders for upper and lower pressing rollers provide force for moving up and down.
压下伺服液压缸的底座安装在机架上,液压顶杆的自由端安装在碾压上辊的轴承座上。The base of the depressing servo hydraulic cylinder is installed on the frame, and the free end of the hydraulic ejector rod is installed on the bearing seat of the rolling upper roller.
所述的伺服液压缸的底座安装在下调隙轴承座上,液压顶杆的自由端安装在上调隙轴承座上。在每侧的上、下调隙轴承座之间分别设置有一个或两个以上弯辊液压缸。The base of the servo hydraulic cylinder is installed on the lower gap adjustment bearing seat, and the free end of the hydraulic ejector rod is installed on the upper gap adjustment bearing seat. One or more than two roll bending hydraulic cylinders are respectively arranged between the upper and lower gap adjusting bearing seats on each side.
上述液压系统包括恒压油源、液压缸、恒压油源与液压缸之间连接的伺服控制阀;在各压下伺服液压缸和各伺服液压缸与伺服控制阀之间液压管路中设置有感应液压缸压力的压力传感器,压力传感器与计算机连接。The above-mentioned hydraulic system includes a constant pressure oil source, a hydraulic cylinder, and a servo control valve connected between the constant pressure oil source and the hydraulic cylinder; There is a pressure sensor for sensing the pressure of the hydraulic cylinder, and the pressure sensor is connected with the computer.
由于采用了上述技术方案,本发明所取得的技术进步在于:Owing to adopting above-mentioned technical scheme, the technological progress that the present invention obtains is:
由于采用了计算机控制的液压调节方式,可根据所需的轧制压力或轧制间隙预先设定相应的计算机程序,由计算机控制实现了在线调整上、下轧辊之间的间隙,从而保证电池极片的轧制精度。Due to the computer-controlled hydraulic adjustment method, the corresponding computer program can be preset according to the required rolling pressure or rolling gap, and the gap between the upper and lower rolls can be adjusted online by computer control, so as to ensure the battery life. Sheet rolling accuracy.
通过上、下调隙轴承座上安装的伺服液压缸可提供校正轧辊的弯辊压力,使轧辊的直线度保持在一定的精度范围内。这种全液压的由计算机控制的调节方式结构简单、灵敏度高,能够满足很严格的厚度精度要求。The servo hydraulic cylinder installed on the upper and lower gap adjustment bearing seats can provide the bending pressure for correcting the roll, so that the straightness of the roll can be kept within a certain range of accuracy. This fully hydraulic computer-controlled adjustment method has a simple structure and high sensitivity, and can meet very strict thickness accuracy requirements.
液压伺服系统同其它类型的系统相比,具有如下的优点:液压元件的功率-重量比和力矩-惯量比大,传递的力矩和功率很大。因此可以组成体积小、重量轻、加速能力强和快速动作的伺服系统,来控制大功率和大负荷。液压执行元件响应速度快,液压执行机构传动平稳、抗干扰能力强,调速范围广,特别低速运行状态下的控制工作性能好。Compared with other types of systems, the hydraulic servo system has the following advantages: the power-to-weight ratio and moment-to-inertia ratio of hydraulic components are large, and the transmitted torque and power are large. Therefore, a servo system with small size, light weight, strong acceleration capability and fast action can be formed to control high power and large load. The response speed of the hydraulic actuator is fast, the transmission of the hydraulic actuator is stable, the anti-interference ability is strong, the speed regulation range is wide, and the control performance is good especially in the low-speed operation state.
图1是本发明的机械部分的结构示意图;Fig. 1 is the structural representation of mechanical part of the present invention;
图2是图1的右视图。Fig. 2 is a right side view of Fig. 1 .
附图说明Description of drawings
其中:1、底座,2、机架,3、下调隙轴承座,4、伺服液压缸,5、上调隙轴承座,6、压下伺服液压缸,7、上连接横梁,8、上轴承座,9、碾压上辊,10、碾压下辊,11、下轴承座,12.下连接横梁,13、调隙轴承,14、主轴承。Among them: 1. Base, 2. Frame, 3. Lower clearance bearing seat, 4. Servo hydraulic cylinder, 5. Upward clearance bearing seat, 6. Press down servo hydraulic cylinder, 7. Upper connecting beam, 8. Upper bearing seat , 9, rolling the upper roll, 10, rolling the lower roll, 11, the lower bearing seat, 12. the lower connecting beam, 13, the gap adjustment bearing, 14, the main bearing.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细说明:Below in conjunction with accompanying drawing, the present invention is described in further detail:
如图1、2所示,本发明包括底座1、位于底座1两侧的安装在底座1上的机架2,在机架2之间安装有碾压下辊10和碾压上辊9,碾压上辊9通过其两端的主轴承14安装于两端的上轴承座8内,碾压下辊10通过其两端的主轴承14安装于两端的下轴承座11内,上轴承座8、下轴承座11安装于机架2的内腔,机架2分为左右两个,并通过上连接横梁7和下连接横梁12联结在一起。在机架2上部安装有压下伺服液压缸6,压下伺服液压缸6与上轴承座8连接并为上轴承座8提供移动的压力,使工作过程中碾压上辊9得到适当的压力;As shown in Fig. 1, 2, the present invention comprises
在碾压上辊的小轴径和碾压下辊的小轴径上套装着调隙轴承13,调隙轴承13安装在上、下调隙轴承座5、3内,在上、下调隙轴承座5、3上安装有为碾压上辊9和碾压下辊10提供上下移动力量的伺服液压缸4。所述的伺服液压缸4的底座安装在下调隙轴承座上,液压顶杆的自由端安装在上调隙轴承座上。在机架2两侧的两对上、下调隙轴承座5和3上设置了四个伺服液压缸4,四个伺服液压缸4分别和液压系统连接,液压系统是通过计算机进行控制的。Gap-adjusting
上述的各液压缸(包括两个压下伺服液压缸6和四个伺服液压缸4)分别和液压系统连接,液压系统是通过计算机进行控制的。液压系统除液压缸外还包括与计算机连接的恒压油源、恒压油源与液压缸之间连接有伺服控制阀,在各液压缸与各伺服控制阀之间液压管路中设置有感应液压缸压力的压力传感器,压力传感器与计算机连接。The above-mentioned hydraulic cylinders (comprising two depression servo
在轧制电池极片过时,可根据所需的轧制压力或轧制间隙预先设定相应的计算机程序。压下伺服液压缸6液压管路上的液压传感器将可随机感应碾压上辊9和碾压下辊10间隙变化引起液压缸液压压力的变化,并将些传感信号传递给计算机,再由计算机控制压下伺服液压缸6,通过对碾压上辊9的压力调整,可以达到在线随机调节在轧制电池极片时的碾压上辊9和碾压下辊10之间的间隙,从而保证了电池极片的轧制精度。When the battery pole piece is rolled, the corresponding computer program can be preset according to the required rolling pressure or rolling gap. The hydraulic pressure sensor on the hydraulic line of the servo
同时,伺服液压缸4液压管路上的液压传感器将可随机感应碾压上辊9和碾压下辊10轴承间隙变化引起液压缸液压压力的变化,并将些传感信号传递给计算机,再由计算机控制四个伺服液压缸4,通过对上、下调隙轴承座5、3的压力调整,从而可对碾压上辊9和碾压下辊10产生上下移动的力量,可以达到在线随机调节碾压上辊9和碾压下辊10的主轴承14的轴承间隙,并且也可调整碾压上辊9和碾压下辊10产生的挠度变形,从而进一步保证了电池极片的轧制精度。Simultaneously, the hydraulic pressure sensor on the servo
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2008
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201244592Y (en) * | 2008-04-15 | 2009-05-27 | 邢台纳科诺尔极片轧制设备有限公司 | Hydraulic servo-battery pole piece rolling mill |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012146226A1 (en) | 2011-04-28 | 2012-11-01 | Saueressig Gmbh + Co. Kg | Roll arrangement having a device for regulating the roll nip, and method for regulating the roll nip in a roll arrangement |
| US9156071B2 (en) | 2011-04-28 | 2015-10-13 | Saueressig Gmbh + Co. Kg | Roll nip regulation device and method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101254509A (en) | 2008-09-03 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Hydraulic servo battery pole piece rolling mill Effective date of registration: 20130821 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: Xingtai Naknor Pole-Piece Rolling Equipment Co., Ltd. Registration number: 2013990000598 |
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Date of cancellation: 20140910 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: Xingtai Naknor Pole-Piece Rolling Equipment Co., Ltd. Registration number: 2013990000598 |
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Denomination of invention: Hydraulic servo battery pole piece rolling mill Effective date of registration: 20140911 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: Xingtai Naknor Pole-Piece Rolling Equipment Co., Ltd. Registration number: 2014990000748 |
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Owner name: XINGTAI NAKNOR TECHNOLOGY CO., LTD. Free format text: FORMER NAME: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. |
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Address after: 054001 two dry river street, Xingtai Development Zone, Hebei, China Patentee after: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Address before: Three Jiangdong Road, Xingtai Development Zone, Hebei 054001, China Patentee before: Xingtai Naknor Pole-Piece Rolling Equipment Co., Ltd. |
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Date of cancellation: 20150929 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: Xingtai naknor finishing rolling Polytron Technologies Inc Registration number: 2014990000748 |
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Denomination of invention: Hydraulic servo battery pole piece rolling mill Effective date of registration: 20151009 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Registration number: 2015990000846 |
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Change date: 20150928 Registration number: 2014990000748 Pledgor after: Xingtai naknor finishing rolling Polytron Technologies Inc Pledgor before: Xingtai Naknor Pole-Piece Rolling Equipment Co., Ltd. |
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Date of cancellation: 20161124 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Registration number: 2015990000846 |
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Denomination of invention: Hydraulic servo battery pole piece rolling mill Effective date of registration: 20161213 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Registration number: 2016130000025 |
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Date of cancellation: 20170919 Granted publication date: 20100922 Pledgee: China Everbright Bank Handan branch Pledgor: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Registration number: 2016130000025 |
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Denomination of invention: Hydraulic servo battery pole piece rolling mill Effective date of registration: 20180620 Granted publication date: 20100922 Pledgee: Bank of Xingtai Limited by Share Ltd day one branch Pledgor: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Registration number: 2018130000008 |
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Date of cancellation: 20180709 Granted publication date: 20100922 Pledgee: Bank of Xingtai Limited by Share Ltd day one branch Pledgor: XINGTAI NAKNOR POLE-PIECE ROLLING EQUIPMENT CO., LTD. Registration number: 2018130000008 |