CN101254392B - Energy-saving sodium sulfite circulating desulfurization device and method - Google Patents
Energy-saving sodium sulfite circulating desulfurization device and method Download PDFInfo
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Abstract
本发明涉及节能型亚硫酸钠循环脱硫装置及方法,脱硫装置包括脱硫塔、第一、二吸收液循环槽,脱硫塔顶部与烟筒相通,脱硫塔下部与洗涤降温塔顶部相通,洗涤降温塔的底部与循环水洗槽相通,其特征在于:洗涤降温塔与换热器相通,换热器与分解式夹套反应釜相通再与烟道相通;第二吸收液循环槽与换热器内的蛇形管相通,蛇形管与分解式夹套反应釜的反应室相通;分解式夹套反应釜下部与离心机相通。脱硫步骤如下:配制初始吸收液、烟气降温、吸收二氧化硫、分解亚硫酸氢钠、循环利用亚硫酸钠。使烟气的余热得到充分利用,初始吸收剂转变为循环吸收剂利用,减少了运行成本,有利于环境保护。
The invention relates to an energy-saving sodium sulfite circulating desulfurization device and method. The desulfurization device includes a desulfurization tower, first and second absorption liquid circulation tanks, the top of the desulfurization tower communicates with the chimney, the lower part of the desulfurization tower communicates with the top of the washing and cooling tower, and the bottom of the washing and cooling tower communicates with the top of the washing and cooling tower. The circulating water washing tank is connected, which is characterized in that: the washing and cooling tower is connected with the heat exchanger, and the heat exchanger is connected with the decomposition jacket reactor and then connected with the flue; the second absorption liquid circulation tank is connected with the serpentine tube in the heat exchanger Communication, the serpentine tube communicates with the reaction chamber of the decomposed jacketed reactor; the lower part of the decomposed jacketed reactor communicates with the centrifuge. The desulfurization steps are as follows: preparing initial absorption liquid, cooling flue gas, absorbing sulfur dioxide, decomposing sodium bisulfite, and recycling sodium sulfite. The residual heat of the flue gas is fully utilized, and the initial absorbent is converted into a recycled absorbent, which reduces operating costs and is beneficial to environmental protection.
Description
技术领域technical field
本发明涉及烟气脱硫方法,具体涉及节能型亚硫酸钠循环脱硫装置及方法。 The invention relates to a flue gas desulfurization method, in particular to an energy-saving sodium sulfite circulating desulfurization device and method. the
背景技术Background technique
在我国燃煤占一次性能源的70%以上,由于煤炭中含有硫,所以,燃烧后产生大量的SO2,从而造成严重的大气污染。因此,烟气脱硫的任务十分繁重。目前,对烟气进行脱硫处理是减少SO2排放和酸雨形成的最有效的方法,已成功运行的湿法烟气脱硫技术以钙法占绝对优势。钙法以碳酸钙(即石灰石)为吸收剂,其化学反应如下: In China, coal burning accounts for more than 70% of the primary energy. Because coal contains sulfur, a large amount of SO 2 is produced after combustion, which causes serious air pollution. Therefore, the task of flue gas desulfurization is very heavy. At present, flue gas desulfurization treatment is the most effective method to reduce SO 2 emission and acid rain formation, and the wet flue gas desulfurization technology that has been successfully operated is dominated by calcium method. The calcium method uses calcium carbonate (ie limestone) as the absorbent, and its chemical reaction is as follows:
CaCO3+SO2+1/2H2O=CaSO3·1/2H2O+CO2↑ CaCO 3 +SO 2 +1/2H 2 O=CaSO 3 ·1/2H 2 O+CO 2 ↑
2CaSO3·1/2H2O+3H2O=2CaSO4·2H2O 2CaSO 3 ·1/2H 2 O+3H 2 O=2CaSO 4 ·2H 2 O
碳酸钙(即石灰石)是水溶性很低的物质,作为吸收剂时,是将其粉碎成300目的粉末,与水形成浆液来实施的。由于有固态物质,对喷雾设备和输送设备的要求很高。吸收SO2后的产物CaSO3及氧化后生成的CaSO4,都是溶解度很小的物质,容易堵塞管道和设备。因此,钙法虽然有碳酸钙价格低、技术成熟、脱硫效率高的优点,但却存在工艺和设备比较复杂、资金投入大、运行费用高的缺点。在经济效益方面仍然处于亏损状态,电厂为了减少亏损,不得不采取上调电价格的措施。所以,寻求一种既能减轻环境污染又能显著降低运行成本的烟气脱硫方法,是长期存在的客观需求。CN1660474A公开了名称为“湿法烟气脱硫工艺”的发明专利申请,它可以处理含硫燃料燃烧后烟气中的酸性气体 (SO2)。其原理是通过碱性脱硫剂—亚硫酸钠溶液与烟气中的二氧化硫反应,达到净化烟气的目的,亚硫酸钠溶液可再生循环利用。该湿法烟气脱硫工艺具有吸收系统不结垢,管道、设备不堵塞,脱硫效率高,液气比低,整个系统运行成本低的优点。但在再生亚硫酸钠时,使用了一定浓度的石灰乳,中和反应生成NaSO3和沉淀物CaSO3和CaSO4,需要将经过分离处理方能对再生的亚硫酸钠循环利用,而且还要对产生的沉淀物进行处理。此外,对烟气的余热的利用并不充分。 Calcium carbonate (that is, limestone) is a substance with very low water solubility. When used as an absorbent, it is pulverized into a 300-mesh powder, and it is implemented with water to form a slurry. Due to the presence of solid substances, the requirements for spray equipment and conveying equipment are high. The product CaSO 3 after absorbing SO 2 and the CaSO 4 produced after oxidation are substances with low solubility, which are easy to block pipelines and equipment. Therefore, although the calcium method has the advantages of low calcium carbonate price, mature technology, and high desulfurization efficiency, it has the disadvantages of relatively complicated processes and equipment, large capital investment, and high operating costs. In terms of economic benefits, it is still in a state of loss. In order to reduce the loss, the power plant has to take measures to increase the price of electricity. Therefore, it is a long-standing objective demand to seek a flue gas desulfurization method that can reduce environmental pollution and significantly reduce operating costs. CN1660474A discloses an invention patent application titled "wet flue gas desulfurization process", which can treat the acid gas (SO 2 ) in the flue gas after the combustion of sulfur-containing fuels. The principle is to achieve the purpose of purifying the flue gas by reacting the alkaline desulfurizer-sodium sulfite solution with the sulfur dioxide in the flue gas, and the sodium sulfite solution can be regenerated and recycled. The wet flue gas desulfurization process has the advantages of no fouling in the absorption system, no blockage of pipelines and equipment, high desulfurization efficiency, low liquid-gas ratio, and low operating cost of the entire system. However, when regenerating sodium sulfite, a certain concentration of milk of lime is used, and the neutralization reaction generates NaSO 3 and precipitates CaSO 3 and CaSO 4 . It is necessary to recycle the regenerated sodium sulfite after separation and treatment, and the resulting precipitate things are processed. In addition, the utilization of the waste heat of the flue gas is not sufficient.
发明内容Contents of the invention
本发明的目的是提供一种节能型亚硫酸钠循环脱硫装置及方法,其装置的配套设备不容易堵塞,可确保流程畅通,维护检修方便;其方法是利用烟气余热作为吸收剂再生所需要的能源,脱硫效率高,反应后的生成物都能方便地加以利用,对环境的污染小,且能显著降低运行成本。 The object of the present invention is to provide an energy-saving sodium sulfite cycle desulfurization device and method, the supporting equipment of the device is not easy to block, can ensure smooth flow, easy maintenance and repair; the method is to use the waste heat of the flue gas as the energy required for the regeneration of the absorbent , the desulfurization efficiency is high, the products after the reaction can be used conveniently, the pollution to the environment is small, and the operation cost can be significantly reduced. the
本发明所述的节能型亚硫酸钠循环脱硫装置,包括脱硫塔、设在脱硫塔外的第一吸收液循环槽和第二吸收液循环槽,脱硫塔的内部由两道间隔分为上、中、下三个区;在脱硫塔内部的上区设有与第一吸收液循环槽相通的第一喷头,该上区的底部与第一吸收液循环槽相通;在脱硫塔内部的中区设有与第二吸收液循环槽相通的第二喷头,该中区的底部与第二吸收液循环槽相通;第一吸收液循环槽的底部与第二吸收液循环槽相通;脱硫塔顶部的烟气出口与烟筒相通,脱硫塔下部的烟气入口与洗涤降温塔顶部的烟气出口相通,洗涤降温塔的底部与循环水洗槽相通,与循环水洗槽相通的第三喷头设在洗涤降温塔内的上部;其特征在于: The energy-saving sodium sulfite circulating desulfurization device of the present invention comprises a desulfurization tower, a first absorption liquid circulation tank and a second absorption liquid circulation tank arranged outside the desulfurization tower, and the interior of the desulfurization tower is divided into upper, middle and The lower three areas; the upper area inside the desulfurization tower is provided with the first spray nozzle communicated with the first absorption liquid circulation tank, and the bottom of the upper area is communicated with the first absorption liquid circulation tank; the middle area inside the desulfurization tower is provided with The second spray head communicated with the second absorption liquid circulation tank, the bottom of the middle zone communicates with the second absorption liquid circulation tank; the bottom of the first absorption liquid circulation tank communicates with the second absorption liquid circulation tank; the flue gas at the top of the desulfurization tower The outlet is communicated with the chimney, the flue gas inlet at the lower part of the desulfurization tower is communicated with the flue gas outlet at the top of the washing and cooling tower, the bottom of the washing and cooling tower is communicated with the circulating water washing tank, and the third nozzle connected with the circulating water washing tank is located in the washing and cooling tower. upper part; characterized in that:
a、洗涤降温塔下部的烟气入口至少与一个换热器底部的烟气出口相通,换 热器上部的烟气入口与分解式夹套反应釜侧面的烟气出口相通,分解式夹套反应釜侧面的烟气入口与烟道相通; a. The flue gas inlet at the lower part of the washing and cooling tower communicates with at least one flue gas outlet at the bottom of the heat exchanger, and the flue gas inlet at the upper part of the heat exchanger communicates with the flue gas outlet on the side of the decomposed jacket reaction kettle. The flue gas inlet on the side of the kettle communicates with the flue;
b、第二吸收液循环槽下部的出口与换热器内的蛇形管相通,蛇形管的出口与分解式夹套反应釜的反应室相通;分解式夹套反应釜的反应室顶部的出口与冷凝器的进口相通,冷凝器的出口与气水分离器的进口相通; b. The outlet at the lower part of the second absorption liquid circulation tank communicates with the serpentine tube in the heat exchanger, and the outlet of the serpentine tube communicates with the reaction chamber of the decomposed jacketed reactor; the top of the reactor chamber of the decomposed jacketed reactor The outlet communicates with the inlet of the condenser, and the outlet of the condenser communicates with the inlet of the gas-water separator;
c、分解式夹套反应釜的下部与一台离心机相通,离心机的出口与分解式夹套反应釜的反应室相通。 c. The lower part of the decomposed jacketed reactor communicates with a centrifuge, and the outlet of the centrifuge communicates with the reaction chamber of the decomposed jacketed reactor. the
所述的节能型亚硫酸钠循环脱硫装置的分解式夹套反应釜包括:反应室、一端与反应室连接的列管、与列管的另一端连接的出料斗、连接在反应室和列管侧面的夹套;夹套上的烟气入口与烟道相通,出料斗的下端与离心机相通。本发明使用的“分解式夹套反应釜”的构造与ZL200520009573.7实用新型专利基本相同,只是在釜体内增设了列管,以加强换热效果,仍然保持了安装和拆卸方便,维护简便的特点,当烟气中的尘埃较多地沉积于夹套中时,可以方便地拆卸夹套清除尘埃,以保证换热效果。 The decomposed jacketed reactor of the energy-saving sodium sulfite circulating desulfurization device includes: a reaction chamber, a column tube connected to the reaction room at one end, a discharge hopper connected to the other end of the column tube, and a tube connected to the side of the reaction chamber and the column tube. Jacket; the flue gas inlet on the jacket communicates with the flue, and the lower end of the discharge hopper communicates with the centrifuge. The structure of the "decomposed jacketed reactor" used in the present invention is basically the same as the ZL200520009573.7 utility model patent, except that tubes are added in the reactor body to enhance the heat exchange effect, and it still maintains the convenience of installation and disassembly and easy maintenance. Features, when a lot of dust in the flue gas is deposited in the jacket, the jacket can be easily removed to remove the dust to ensure the heat exchange effect. the
所述的节能型亚硫酸钠循环脱硫装置,其洗涤降温塔下部的烟气入口与两个换热器底部的烟气出口相通,两个换热器上部的烟气入口分别与两个分解式夹套反应釜侧面的烟气出口相通,两个分解式夹套反应釜下部的烟气入口分别与烟道相通; In the energy-saving sodium sulfite circulating desulfurization device, the flue gas inlet at the lower part of the washing and cooling tower communicates with the flue gas outlets at the bottom of the two heat exchangers, and the flue gas inlets at the upper parts of the two heat exchangers are connected to the two decomposition jackets respectively. The flue gas outlets on the side of the reactor are connected, and the flue gas inlets at the lower part of the two decomposition jacketed reactors are respectively connected to the flue;
第二吸收液循环槽下部的出口分别与两个换热器内的蛇形管相通,两个蛇形管的出口分别与两个分解式夹套反应釜的反应室相通;两个分解式夹套反应釜的反应室顶部的出口分别与冷凝器的进口相通,冷凝器的出口与气水分离器的进口相通;The outlets at the lower part of the second absorption liquid circulation tank communicate with the serpentine tubes in the two heat exchangers respectively, and the outlets of the two serpentine tubes respectively communicate with the reaction chambers of the two decomposed jacketed reactors; The outlets at the top of the reaction chamber of the sleeve reactor communicate with the inlets of the condenser respectively, and the outlets of the condenser communicate with the inlets of the gas-water separator;
两个分解式夹套反应釜的下部的出料斗分别与一台离心机相通,两台离心机的出口分别与两个分解式夹套反应釜的反应室相通。 The lower discharge hoppers of the two decomposed jacketed reactors communicate with a centrifuge respectively, and the outlets of the two centrifuges communicate with the reaction chambers of the two decomposed jacketed reactors respectively. the
本方案设置两个换热器和两个分解式夹套反应釜,其作用除了迅速降低烟气的温度外,还可以在检修一台分解式夹套反应釜时,另一台继续工作,以保持脱硫连续进行。 In this scheme, two heat exchangers and two decomposed jacketed reactors are set up. In addition to rapidly reducing the temperature of the flue gas, the other can continue to work when one decomposed jacketed reactor is overhauled, so as to Keep the desulfurization going on continuously. the
本发明所述节能型亚硫酸钠循环脱硫方法,在节能型亚硫酸钠循环脱硫装置上进行,其步骤如下: The energy-saving type sodium sulfite circulation desulfurization method of the present invention is carried out on the energy-saving type sodium sulfite circulation desulfurization device, and its steps are as follows:
第一步,配制初始吸收液:初始吸收剂为Na2CO3,将软水(无离子水)加入第一吸收液循环槽中,在搅拌下逐渐加入Na2CO3,使之在溶液中的重量百分比浓度为8—18%,充分溶解后,再加入溶液重量0.05%抗氧化剂,搅拌均; The first step is to prepare the initial absorption liquid: the initial absorption agent is Na 2 CO 3 , add soft water (ion-free water) into the first absorption liquid circulation tank, and gradually add Na 2 CO 3 under stirring to make it in the solution The weight percentage concentration is 8-18%. After fully dissolving, add 0.05% antioxidant by weight of the solution and stir evenly;
第二步,循环初始吸收液:开启第一吸收液循环槽和第二吸收液循环槽的循环泵,使吸收液通过与第一吸收液循环槽相通的第一喷头喷入脱硫塔内部的上区,又从该上区的底部回到第一吸收液循环槽,Na2CO3溶液从第一吸收液循环槽的底部流入第二吸收液循环槽;同时使吸收液通过与第二吸收液循环槽相通的第二喷头喷入脱硫塔内部的中区,又从该中区的底部回到第二吸收液循环槽; The second step is to circulate the initial absorption liquid: turn on the circulation pumps of the first absorption liquid circulation tank and the second absorption liquid circulation tank, so that the absorption liquid is sprayed into the upper part of the desulfurization tower through the first nozzle connected to the first absorption liquid circulation tank. area, and return to the first absorption liquid circulation tank from the bottom of the upper area, and the Na2CO3 solution flows into the second absorption liquid circulation tank from the bottom of the first absorption liquid circulation tank; The second nozzle connected to the circulation tank sprays into the middle zone inside the desulfurization tower, and returns to the second absorption liquid circulation tank from the bottom of the middle zone;
第三步,烟气降温:将烟道排出的温度大约为180℃的烟气从“分解式夹套反应釜”侧面的烟气入口进入夹套中及列管间进行热交换;温度下降后的烟气从“分解式夹套反应釜”的烟气出口进入换热器再次进行热交换,再次降低温度后的烟气从换热器的烟气出口排出,并从洗涤降温塔下部的烟气入口进入其内;洗水循环槽中的水经过水泵从喷头从洗涤降温塔内的上部喷淋下来,进一步降低烟气的温度,至60℃以下; The third step, flue gas cooling: the flue gas discharged from the flue with a temperature of about 180°C enters the jacket and the tubes for heat exchange from the flue gas inlet on the side of the "decomposition jacketed reactor"; after the temperature drops The flue gas enters the heat exchanger from the flue gas outlet of the "decomposition jacketed reactor" for heat exchange again, and the flue gas whose temperature is lowered again is discharged from the flue gas outlet of the heat exchanger, and is discharged from the flue gas at the lower part of the washing cooling tower. The air inlet enters it; the water in the washing water circulation tank is sprayed down from the upper part of the washing cooling tower through the water pump to further reduce the temperature of the flue gas to below 60°C;
第四步,吸收二氧化硫:温度降至60℃以下的烟气从洗涤降温塔顶部的烟气出口排出,再从脱硫塔下部的烟气入口进入其内的下区,烟气在该区进行合理分配,均匀地从第一间隔上的各升气管的帽沿进入脱硫塔的中区,与设在中区上部的第二喷头喷淋的吸收液接触,烟气中的部分SO2被吸收;烟气从第二间隔上的各升气管的帽沿进入脱硫塔的上区,与设在上区上部的第一喷头喷淋的吸收液接触,烟气中的余下SO2绝大部分被吸收,然后,从脱硫塔顶部的烟气出口进入烟筒排放;发生如下化学反应: The fourth step is to absorb sulfur dioxide: the flue gas whose temperature drops below 60°C is discharged from the flue gas outlet at the top of the washing and cooling tower, and then enters the lower area from the flue gas inlet at the lower part of the desulfurization tower. Distribution, evenly enters the middle zone of the desulfurization tower from the brim of each riser pipe on the first interval, and contacts with the absorption liquid sprayed by the second nozzle installed on the upper part of the middle zone, and part of the SO2 in the flue gas is absorbed; The flue gas enters the upper area of the desulfurization tower from the brims of the risers on the second interval, and contacts with the absorption liquid sprayed by the first spray nozzle on the upper part of the upper area, and most of the remaining SO2 in the flue gas is absorbed , and then, the flue gas exits from the top of the desulfurization tower into the chimney for discharge; the following chemical reactions occur:
Na2CO3+SO2=Na2SO3+CO2↑ Na 2 CO 3 +SO 2 =Na 2 SO 3 +CO 2 ↑
以反应得到的亚硫酸钠和烟气中的SO2发生反应如下: The sodium sulfite obtained by the reaction reacts with the SO in the flue gas as follows:
Na2SO3+SO2+H2O=2NaHSO3 Na 2 SO 3 +SO 2 +H 2 O=2NaHSO 3
第五步,分解亚硫酸氢钠:吸收液与烟气中的二氧化硫反应生成的亚硫酸氢钠溶液,经水泵从第二吸收液循环槽泵入换热器内的蛇形管,经预热后进入分解式夹套反应釜的反应室内,再经分解式夹套反应釜的夹套中及列管间的烟气加热,发生分解如下: The fifth step is to decompose sodium bisulfite: the sodium bisulfite solution generated by the reaction between the absorption liquid and the sulfur dioxide in the flue gas is pumped from the second absorption liquid circulation tank into the serpentine tube in the heat exchanger through the water pump, and is preheated After entering the reaction chamber of the decomposing jacketed reactor, and then heated by the flue gas in the jacket of the decomposing jacketed reactor and between the tubes, the decomposition occurs as follows:
[0025] 2NaHSO3→Na2SO3+SO2↑+H2O 2NaHSO 3 → Na 2 SO 3 +SO 2 ↑+H 2 O
[0026] 第六步,分离水蒸气中的二氧化硫:第五步分解生成的SO2从分解式夹套反应釜顶部的反应室出口排出,再进入冷凝器冷却,使SO2气体中的大部分水蒸气冷凝为水,然后,从冷凝器的出口排出,进入气水分离器,进行气水分离后,将SO2气体送去液化处理,作为化工原料; The 6th step, the sulfur dioxide in the separation water vapor: the SO2 that the 5th step decomposes generates discharges from the reaction chamber outlet on the decomposition type jacket reactor top, then enters condenser cooling, makes SO most of the gas The water vapor is condensed into water, then, it is discharged from the outlet of the condenser, and enters the gas-water separator, after the gas-water separation, the SO 2 gas is sent to liquefaction treatment as a chemical raw material;
第七步,循环利用亚硫酸钠:第五步分解生成的Na2SO3和H2O从分解式夹套反应釜下部的出料斗排放到离心机进行分离;将离心机分离得到Na2SO3的固体加入第一吸收液循环槽作为循环吸收剂加以循环利用; The seventh step is to recycle sodium sulfite: the Na 2 SO 3 and H 2 O generated by the decomposition in the fifth step are discharged from the hopper at the lower part of the decomposition jacketed reactor to the centrifuge for separation; the centrifuge is separated to obtain Na 2 SO 3 The solid is added to the first absorption liquid circulation tank for recycling as a circulating absorbent;
第八步,分离滤液处理:将第七步剩下的含有NaHSO3、Na2SO3和Na2SO4的滤 液,又泵入分解式夹套反应釜的反应室中,使其中的NaHSO3分解;当分离滤液中Na2SO4的含量达到5%时,将分离滤液送去冷冻结晶,分离出副产品Na2SO4。 The eighth step, separation and filtrate treatment: pump the remaining filtrate containing NaHSO 3 , Na 2 SO 3 and Na 2 SO 4 in the seventh step into the reaction chamber of the decomposed jacketed reactor to make the NaHSO 3 Decomposition; when the content of Na 2 SO 4 in the separated filtrate reaches 5%, send the separated filtrate to freeze crystallization to separate the by-product Na 2 SO 4 .
所述的节能型亚硫酸钠循环脱硫方法,初始吸收剂为NaOH,第一步,配制初始吸收液:将软水加入第一吸收液循环槽中,在搅拌下逐渐加入NaOH,使之在溶液中的重量百分比浓度为7-14%,充分溶解后,再加入溶液重量0.05%抗氧化剂,搅拌均;发生如下化学反应: In the energy-saving sodium sulfite circulating desulfurization method, the initial absorbent is NaOH, and the first step is to prepare the initial absorption liquid: add soft water to the first absorption liquid circulation tank, and gradually add NaOH under stirring, so that the weight in the solution is The percentage concentration is 7-14%. After fully dissolving, add 0.05% antioxidant by solution weight and stir evenly; the following chemical reaction occurs:
2NaOH+SO2→Na2SO3+H2O 2NaOH+SO 2 →Na 2 SO 3 +H 2 O
以反应得到的亚硫酸钠和烟气中的SO2发生反应如下: The sodium sulfite obtained by the reaction reacts with the SO in the flue gas as follows:
Na2SO3+SO2+H2O=2NaHSO3 Na 2 SO 3 +SO 2 +H 2 O=2NaHSO 3
其余步骤与前一方法相同。 The remaining steps are the same as the previous method. the
所述的节能型亚硫酸钠循环脱硫方法,加入吸收液中的抗氧化剂为对苯二胺、或对苯二酚。由于氧化作用,小部分的Na2SO3被氧化成为Na2SO4,加入抗氧化剂的作用在于使得氧化率降低到5%以下,从而减少初始吸收剂的补充量,降低成本。 In the energy-saving sodium sulfite cycle desulfurization method, the antioxidant added to the absorption liquid is p-phenylenediamine or hydroquinone. Due to oxidation, a small part of Na 2 SO 3 is oxidized to Na 2 SO 4 , and the effect of adding antioxidants is to reduce the oxidation rate to below 5%, thereby reducing the supplementary amount of the initial absorbent and reducing the cost.
所述的节能型亚硫酸钠循环脱硫方法,当循环吸收剂在脱硫出现损耗后,需及时补充初始吸收剂Na2CO3、或者NaOH,以保持吸收液的脱硫能力。 In the energy-saving sodium sulfite circulating desulfurization method, when the circulating absorbent is lost during desulfurization, it is necessary to replenish the initial absorbent Na 2 CO 3 or NaOH in time to maintain the desulfurization capacity of the absorbing liquid.
本发明和现有技术相比具有以下优点:烟气的余热得到充分利用,使初始吸收剂与二氧化硫反应后的生成物转变为循环吸收剂加以利用,脱硫后得到的附产物便于利用,可作为商品出售,从而大大减少了脱硫的运行成本;初始吸收剂、循环吸收剂和附产物都是水溶性很好的物质,在工艺过程中不会造成设备堵塞,可确保流程畅通;脱硫效率高,一般可达95%以上,有利于环境保护。 Compared with the prior art, the present invention has the following advantages: the waste heat of the flue gas is fully utilized, the product after the reaction between the initial absorbent and sulfur dioxide is converted into a circulating absorbent for use, and the by-products obtained after desulfurization are easy to use and can be used as Commodities are sold, thereby greatly reducing the operating cost of desulfurization; the initial absorbent, circulating absorbent and by-products are all water-soluble substances, which will not cause equipment blockage during the process and ensure smooth flow; the desulfurization efficiency is high, Generally, it can reach more than 95%, which is beneficial to environmental protection. the
附图说明Description of drawings
图1是节能型亚硫酸钠循环脱硫装置示意图。 Figure 1 is a schematic diagram of an energy-saving sodium sulfite circulating desulfurization device. the
具体实施方式Detailed ways
下面结合附图对本发明作进一步的描述。 The present invention will be further described below in conjunction with the accompanying drawings. the
实施例一:初始吸收剂采用碳酸钠,通过节能型亚硫酸钠循环脱硫装置对烟气进行脱硫处理。 Embodiment 1: Sodium carbonate is used as the initial absorbent, and the flue gas is desulfurized by an energy-saving sodium sulfite circulating desulfurization device. the
参见图1,节能型亚硫酸钠循环脱硫装置的脱硫塔1的内部用两道间隔分为上、中、下三个区,第一吸收液循环槽2和第二吸收液循环槽3设在脱硫塔的外边,脱硫塔上区的底部与第一吸收液循环槽相通,脱硫塔中区的底部与第二吸收液循环槽相通,第一吸收液循环槽的底部与第二吸收液循环槽相通;与第一吸收液循环槽相通的第一喷头2—1安装在脱硫塔内部上区的上部,与第二吸收液循环槽相通的第二喷头3—1安装在脱硫塔内部中区的上部;脱硫塔下部的烟气入口与洗涤降温塔4顶部的烟气出口相通,脱硫塔顶部的烟气出口与烟筒相通,脱硫后的烟气从烟筒排出; Referring to Figure 1, the interior of the desulfurization tower 1 of the energy-saving sodium sulfite circulating desulfurization device is divided into upper, middle and lower areas by two intervals, and the first absorption liquid circulation tank 2 and the second absorption liquid circulation tank 3 are located in the desulfurization tower outside, the bottom of the upper area of the desulfurization tower communicates with the first absorption liquid circulation tank, the bottom of the middle area of the desulfurization tower communicates with the second absorption liquid circulation tank, and the bottom of the first absorption liquid circulation tank communicates with the second absorption liquid circulation tank; The first nozzle 2-1 connected to the first absorption liquid circulation tank is installed on the upper part of the upper area inside the desulfurization tower, and the second nozzle 3-1 connected to the second absorption liquid circulation tank is installed on the upper part of the middle area inside the desulfurization tower; The flue gas inlet at the lower part of the desulfurization tower communicates with the flue gas outlet at the top of the washing and cooling tower 4, and the flue gas outlet at the top of the desulfurization tower communicates with the chimney, and the desulfurized flue gas is discharged from the chimney;
洗涤降温塔4的底部与循环水洗槽5相通,与循环水洗槽相通的第三喷头5—1安装在洗涤降温塔内的上部;洗涤降温塔下部的烟气入口与两个换热器6底部的烟气出口相通,两个换热器上部的烟气入口分别与两个分解式夹套反应釜7侧面上部的烟气出口相通,两个分解式夹套反应釜侧面下部的烟气入口分别与烟道相通; The bottom of the washing and cooling tower 4 communicates with the circulating water washing tank 5, and the third nozzle 5-1 communicating with the circulating water washing tank is installed on the upper part of the washing and cooling tower; The flue gas outlets of the two heat exchangers are connected to each other, the flue gas inlets on the upper part of the two heat exchangers are respectively connected to the flue gas outlets on the upper side of the two decomposed jacketed reactors 7, and the flue gas inlets on the lower sides of the two decomposed jacketed reactors are respectively communicated with the flue;
第二吸收液循环槽3下部的出口分别与两个换热器6内的蛇形管相通,两个蛇形管的出口分别与两个分解式夹套反应釜7的反应室7—1相通;两个分解式夹套反应釜7的反应室顶部的出口分别与冷凝器8的进口相通,冷凝器的出口与气水分离器9的进口相通;分离出的二氧化硫气体送去液化处理,作为化 工原料; The outlets at the lower part of the second absorption liquid circulation tank 3 communicate with the serpentine tubes in the two heat exchangers 6 respectively, and the outlets of the two serpentine tubes communicate with the reaction chambers 7-1 of the two decomposed jacketed reactors 7 respectively The outlets at the top of the reaction chamber of the two decomposable jacketed reactors 7 communicate with the inlet of the condenser 8 respectively, and the outlet of the condenser communicates with the inlet of the gas-water separator 9; the sulfur dioxide gas separated is sent to liquefaction as chemical raw materials;
分解式夹套反应釜的反应室7—1与列管7—2的一端连接相通,出料斗7—3与列管的另一端连接相通,连接在反应室和列管外面的夹套7—4的烟气入口与烟道相通; The reaction chamber 7-1 of the decomposed jacketed reactor is connected to one end of the tube 7-2, the discharge hopper 7-3 is connected to the other end of the tube, and the jacket 7-1 connected to the outside of the reaction chamber and the tube 4 The flue gas inlet communicates with the flue;
出料斗的下端与离心机10相通,通过离心机分离得到的亚硫酸钠固体作为循环吸收剂,返回到第一吸收液循环槽2中,循环使用; The lower end of the discharge hopper is communicated with the centrifuge 10, and the sodium sulfite solid obtained by separation of the centrifuge is used as a circulating absorbent and returned to the first absorption liquid circulation tank 2 for recycling;
分离后的液体又从离心机的出口返回到分解式夹套反应釜的反应室7—1中继续分解。 The separated liquid is returned from the outlet of the centrifuge to the reaction chamber 7-1 of the decomposing jacketed reactor to continue decomposing. the
脱硫步骤如下: The desulfurization steps are as follows:
第一步,配制初始吸收液:初始吸收剂为Na2CO3,将软水(无离子水)加入第一吸收液循环槽2中,在搅拌下逐渐加入Na2CO3,使之在溶液中的重量百分比浓度为8%,充分溶解后,再加入溶液重量0.05%抗氧化剂—对苯二胺,搅拌均; The first step is to prepare the initial absorption liquid: the initial absorption agent is Na 2 CO 3 , add soft water (ion-free water) into the first absorption liquid circulation tank 2, and gradually add Na 2 CO 3 under stirring to make it in the solution The weight percent concentration is 8%. After fully dissolving, add 0.05% of the solution weight antioxidant—p-phenylenediamine, and stir evenly;
第二步,循环初始吸收液:开启第一吸收液循环槽2和第二吸收液循环槽3的循环泵,使吸收液通过与第一吸收液循环槽相通的第一喷头2—1喷入脱硫塔1内部的上区,以便吸收烟气中的二氧化硫,然后,从该上区的底部回到第一吸收液循环槽,又从第一吸收液循环槽的底部流入第二吸收液循环槽;同时使吸收液通过与第二吸收液循环槽相通的第二喷头3—1喷入脱硫塔1内部的中区,以便吸收烟气中的二氧化硫,然后,从该中区的底部回到第二吸收液循环槽; The second step is to circulate the initial absorption liquid: turn on the circulation pumps of the first absorption liquid circulation tank 2 and the second absorption liquid circulation tank 3, and spray the absorption liquid through the first nozzle 2-1 communicating with the first absorption liquid circulation tank The upper area inside the desulfurization tower 1, so as to absorb the sulfur dioxide in the flue gas, and then return to the first absorption liquid circulation tank from the bottom of the upper area, and flow into the second absorption liquid circulation tank from the bottom of the first absorption liquid circulation tank Simultaneously, the absorption liquid is sprayed into the middle zone of the desulfurization tower 1 through the second spray nozzle 3-1 communicated with the second absorption liquid circulation tank, so as to absorb the sulfur dioxide in the flue gas, and then return to the first zone from the bottom of the middle zone Two absorption liquid circulation tank;
第三步,烟气降温:将烟道排出的温度大约为180℃的烟气分别从两个“分解式夹套反应釜”侧面的烟气入口进入夹套中及列管间进行热交换;温度下降后的烟气分别从两个“分解式夹套反应釜”的烟气出口进入两个换热器6再次进行热交换,再次降低温度后的烟气从两个换热器的烟气出口排出,并从洗涤 降温塔4下部的烟气入口进入其内;洗水循环槽5中的水经过水泵从喷头5—1从洗涤降温塔内的上部喷淋下来,进一步降低烟气的温度,至60℃以下; The third step is to cool down the flue gas: the flue gas discharged from the flue with a temperature of about 180°C enters the jacket and the tubes for heat exchange from the flue gas inlets on the sides of the two "decomposition jacketed reactors" respectively; The flue gas after the temperature drop enters the two heat exchangers 6 from the flue gas outlets of the two "decomposition jacketed reactors" for heat exchange again. The outlet is discharged and enters from the flue gas inlet at the lower part of the washing cooling tower 4; the water in the washing water circulation tank 5 is sprayed down from the upper part of the washing cooling tower by the water pump through the nozzle 5-1 to further reduce the temperature of the flue gas. to below 60°C;
第四步,吸收二氧化硫:温度降至60℃以下的烟气从洗涤降温塔4顶部的烟气出口排出,再从脱硫塔1下部的烟气入口进入其内的下区,烟气在该区进行合理分配,均匀地从第一间隔上的各升气管的帽沿进入脱硫塔的中区,与设在中区上部的第二喷头喷淋的吸收液接触,烟气中的部分SO2被吸收;烟气从第二间隔上的各升气管的帽沿进入脱硫塔的上区,与设在上区上部的第一喷头2—1喷淋的吸收液接触,烟气中的余下SO2绝大部分被吸收,然后,从脱硫塔顶部的烟气出口进入烟筒排放;发生如下化学反应: The fourth step is to absorb sulfur dioxide: the flue gas whose temperature drops below 60°C is discharged from the flue gas outlet at the top of the washing and cooling tower 4, and then enters the lower area from the flue gas inlet at the lower part of the desulfurization tower 1, and the flue gas in this area Carry out reasonable distribution, evenly enter the middle area of the desulfurization tower from the brim of each riser pipe on the first interval, and contact with the absorption liquid sprayed by the second spray nozzle located at the upper part of the middle area, and part of the SO2 in the flue gas is absorbed Absorption; the flue gas enters the upper area of the desulfurization tower from the brims of the air risers on the second interval, and contacts with the absorption liquid sprayed by the first nozzle 2-1 located on the upper part of the upper area, and the remaining SO 2 in the flue gas Most of it is absorbed, and then enters the chimney from the flue gas outlet at the top of the desulfurization tower; the following chemical reactions occur:
Na2CO3+SO2=Na2SO3+CO2t Na 2 CO 3 +SO 2 =Na 2 SO 3 +CO 2 t
以反应得到的亚硫酸钠和烟气中的SO2发生反应如下: The sodium sulfite obtained by the reaction reacts with the SO in the flue gas as follows:
Na2SO3+SO2+H2O=2NaHSO3 Na 2 SO 3 +SO 2 +H 2 O=2NaHSO 3
第五步,分解亚硫酸氢钠:吸收液与烟气中的二氧化硫反应生成的亚硫酸氢钠溶液,经水泵从第二吸收液循环槽3泵入两个换热器6内的蛇形管,经预热后分别进入两个分解式夹套反应釜7的反应室内,再经分解式夹套反应釜的夹套中及列管间的烟气加热,发生分解反应如下: The fifth step is to decompose sodium bisulfite: the sodium bisulfite solution generated by the reaction of the absorption liquid and the sulfur dioxide in the flue gas is pumped from the second absorption liquid circulation tank 3 into the serpentine tubes in the two heat exchangers 6 , after preheating, respectively enter the reaction chambers of two decomposed jacketed reactors 7, and then heat the flue gas in the jacket of the decomposed jacketed reactor and between the tubes, and the decomposition reaction takes place as follows:
2NaHSO3→Na2SO3+SO2↑+H2O 2NaHSO 3 →Na 2 SO 3 +SO 2 ↑+H 2 O
第六步,分离水蒸气中的二氧化硫:第五步分解生成的SO2从分解式夹套反应釜顶部的反应室出口排出,再进入冷凝器8冷却,使SO2气体中的大部分水蒸气冷凝为水,然后,从冷凝器的出口排出,进入气水分离器9,进行气水分离后,将SO2气体送去液化处理,作为化工原料; The sixth step is to separate the sulfur dioxide in the water vapor: the SO2 generated by the decomposition in the fifth step is discharged from the outlet of the reaction chamber at the top of the decomposition jacketed reactor, and then enters the condenser 8 for cooling, so that most of the water vapor in the SO2 gas Condensate into water, then, discharge from the outlet of the condenser, enter the gas-water separator 9, after the gas-water separation, the SO2 gas is sent to liquefaction treatment, as chemical raw material;
第七步,循环利用亚硫酸钠:第五步分解生成的Na2SO3和H2O从分解式夹套反应釜下部的出料斗7-3排放到离心机10进行分离;将离心机分离得到Na2SO3的固体加入第一吸收液循环槽2中作为循环吸收剂加以循环利用; The seventh step is to recycle sodium sulfite: the Na 2 SO 3 and H 2 O produced by the decomposition in the fifth step are discharged from the discharge hopper 7-3 at the lower part of the decomposition jacket reactor to the centrifuge 10 for separation; the centrifuge is separated to obtain Na 2 The solid of SO 3 is added to the first absorption liquid circulation tank 2 to be recycled as a circulating absorbent;
第八步,分离滤液处理:第七步剩下的滤液中含有NaHSO3、Na2SO3和Na2SO4,又泵入分解式夹套反应釜7的反应室中,使其中的NaHSO3分解;当分离滤液中Na2SO4的含量达到5%时,将分离滤液送去冷冻结晶,分离出副产品Na2SO4。 The eighth step, separation and filtrate treatment: the filtrate left in the seventh step contains NaHSO 3 , Na 2 SO 3 and Na 2 SO 4 , and is pumped into the reaction chamber of the decomposed jacketed reactor 7 to make the NaHSO 3 Decomposition; when the content of Na 2 SO 4 in the separated filtrate reaches 5%, send the separated filtrate to freeze crystallization to separate the by-product Na 2 SO 4 .
实施例二:初始吸收剂采用碳酸钠,通过节能型亚硫酸钠循环脱硫装置对烟气进行脱硫处理。 Embodiment 2: Sodium carbonate is used as the initial absorbent, and the flue gas is desulfurized by an energy-saving sodium sulfite circulating desulfurization device. the
第一步,配制初始吸收液:初始吸收剂为Na2CO3,将软水(无离子水)加入第一吸收液循环槽2中,在搅拌下逐渐加入Na2CO3,使之在溶液中的重量百分比浓度为16%,充分溶解后,再加入溶液重量0.05%抗氧化剂-对苯二胺,搅拌均;其余步骤与实施例一相同。 The first step is to prepare the initial absorption liquid: the initial absorption agent is Na 2 CO 3 , add soft water (ion-free water) into the first absorption liquid circulation tank 2, and gradually add Na 2 CO 3 under stirring to make it in the solution The weight percent concentration is 16%. After fully dissolving, add 0.05% of the solution weight antioxidant-p-phenylenediamine, and stir evenly; the rest of the steps are the same as in Example 1.
实施例三:初始吸收剂采用碳酸钠,通过节能型亚硫酸钠循环脱硫装置对烟气进行脱硫处理。 Embodiment 3: Sodium carbonate is used as the initial absorbent, and the flue gas is desulfurized by an energy-saving sodium sulfite circulating desulfurization device. the
第一步,配制初始吸收液:初始吸收剂为Na2CO3,将软水(无离子水)加入第一吸收液循环槽2中,在搅拌下逐渐加入Na2CO3,使之在溶液中的重量百分比浓度为18%,充分溶解后,再加入溶液重量0.05%抗氧化剂-对苯二酚,搅拌均;其余步骤与实施例一相同。 The first step is to prepare the initial absorption liquid: the initial absorption agent is Na 2 CO 3 , add soft water (ion-free water) into the first absorption liquid circulation tank 2, and gradually add Na 2 CO 3 under stirring to make it in the solution The concentration by weight is 18%. After fully dissolving, add 0.05% antioxidant-hydroquinone by weight of the solution and stir evenly; the rest of the steps are the same as in Example 1.
实施例四:初始吸收剂采用NaOH,通过节能型亚硫酸钠循环脱硫装置对烟气进行脱硫处理。 Embodiment 4: NaOH is used as the initial absorbent, and the flue gas is desulfurized by an energy-saving sodium sulfite circulating desulfurization device. the
第一步,配制初始吸收液:初始吸收剂为NaOH,将软水(无离子水)加入第一吸收液循环槽2中,在搅拌下逐渐加入NaOH,使之在溶液中的重量百分比浓度为7%充分溶解后,调整至室温下的饱和溶液,再加入溶液重量0.05%抗 氧化剂—对苯二胺,搅拌均;发生如下化学反应: The first step is to prepare the initial absorption liquid: the initial absorption agent is NaOH, soft water (ion-free water) is added in the first absorption liquid circulation tank 2, and NaOH is gradually added under stirring so that the concentration by weight in the solution is 7 After fully dissolving, adjust to a saturated solution at room temperature, then add 0.05% of the solution weight antioxidant—p-phenylenediamine, stir evenly; the following chemical reactions occur:
2NaOH+SO2→Na2SO3+H2O 2NaOH+SO 2 →Na 2 SO 3 +H 2 O
以反应得到的亚硫酸钠和烟气中的SO2发生反应如下: The sodium sulfite obtained by the reaction reacts with the SO in the flue gas as follows:
Na2SO3+SO2+H2O=2NaHSO3 Na 2 SO 3 +SO 2 +H 2 O=2NaHSO 3
其余步骤与实施例一相同。 The remaining steps are the same as in Embodiment 1. the
实施例五:初始吸收剂采用NaOH,通过节能型亚硫酸钠循环脱硫装置对烟气进行脱硫处理。 Embodiment 5: NaOH is used as the initial absorbent, and the flue gas is desulfurized by an energy-saving sodium sulfite circulating desulfurization device. the
第一步,配制初始吸收液:初始吸收剂为NaOH,将软水(无离子水)加入第一吸收液循环槽2中,在搅拌下逐渐加入NaOH,使之在溶液中的重量百分比浓度为12.5%,充分溶解后,再加入溶液重量0.05%抗氧化剂—对苯二胺,搅拌均;发生如下化学反应: The first step is to prepare the initial absorption liquid: the initial absorption agent is NaOH, soft water (ion-free water) is added in the first absorption liquid circulation tank 2, NaOH is gradually added under stirring, so that the weight percent concentration in the solution is 12.5 %, after fully dissolved, then add 0.05% of the solution weight antioxidant - p-phenylenediamine, stir well; the following chemical reaction occurs:
2NaOH+SO2→Na2SO3+H2O 2NaOH+SO 2 →Na 2 SO 3 +H 2 O
以反应得到的亚硫酸钠作为循环吸收剂,和烟气中的SO2发生反应如下: The sodium sulfite obtained from the reaction is used as a circulating absorbent to react with SO in the flue gas as follows:
Na2SO3+SO2+H2O=2NaHSO3 Na 2 SO 3 +SO 2 +H 2 O=2NaHSO 3
其余步骤与实施例一相同。 The remaining steps are the same as in Embodiment 1. the
实施例六:初始吸收剂采用NaOH,通过节能型亚硫酸钠循环脱硫装置对烟气进行脱硫处理。 Embodiment 6: NaOH is used as the initial absorbent, and the flue gas is desulfurized by an energy-saving sodium sulfite circulating desulfurization device. the
第一步,配制初始吸收液:初始吸收剂为NaOH,将软水(无离子水)加入第一吸收液循环槽2中,在搅拌下逐渐加入NaOH,使之在溶液中的重量百分比浓度为14%,充分溶解后,再加入溶液重量0.05%抗氧化剂—对苯二酚,搅拌均;发生如下化学反应: The first step is to prepare the initial absorption liquid: the initial absorption agent is NaOH, soft water (ion-free water) is added in the first absorption liquid circulation tank 2, NaOH is gradually added under stirring, so that the weight percent concentration in the solution is 14 %, after fully dissolving, then add 0.05% of the solution weight antioxidant—hydroquinone, stir evenly; the following chemical reaction occurs:
2NaOH+SO2→Na2SO3+H2O2NaOH+SO 2 →Na 2 SO 3 +H 2 O
以反应得到的亚硫酸钠和烟气中的SO2发生反应如下: The sodium sulfite obtained by the reaction reacts with the SO in the flue gas as follows:
Na2SO3+SO2+H2O=2NaHSO3 Na 2 SO 3 +SO 2 +H 2 O=2NaHSO 3
其余步骤与实施例一相同。 The remaining steps are the same as in Embodiment 1. the
本发明可根据实际烟气量的多少,可使用一台换热器和一台分解式夹套反应釜、或者多台换热器和多台分解式夹套反应釜,可从以上实施例推导出多个实施例,不一一列举。The present invention can use one heat exchanger and one decomposed jacketed reactor, or multiple heat exchangers and multiple decomposed jacketed reactors according to the amount of actual flue gas, which can be deduced from the above examples Go out a plurality of embodiments, do not enumerate one by one.
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CN101444699B (en) * | 2008-12-16 | 2011-04-13 | 刘存宝 | Technical method for removing sulfur dioxide in flue gas by using sodium sulfite and equipment thereof |
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CN106000048B (en) * | 2016-06-20 | 2018-06-12 | 广东上典环境保护工程有限公司 | A kind of low-temp desulfurization and denitrating system |
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CN108654334A (en) * | 2018-06-20 | 2018-10-16 | 芜湖盛科环保技术有限公司 | A kind of high temperature sulfur-containing smoke gas Special filtering device |
CN109316936A (en) * | 2018-11-06 | 2019-02-12 | 张锐 | A kind of agricultural soil reparation incineration method flue gas purification device |
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