The encapsulating structure of a kind of light-emitting diode (LED) light source
Technical field
The present invention relates to light-emitting diode (LED) light source encapsulation technology, particularly a kind of encapsulating structure with light-emitting diode (LED) light source of high-cooling property.
Background technology
With reference to Fig. 1.The encapsulating structure of common light-emitting diode (LED) light source is in regular turn led chip 2 to be fixedly mounted on the circuit board (PCB or aluminium wiring board) 3, again circuit board 3 is utilized insulating cement to be fixed on the base body 1 of high-cooling property, the counter electrode district 301,302 that the P of led chip 2, N electrode terminal 21,22 are made contact respectively with circuit board 3 electrically connects, external circuit imposes direct current by P, the N level of 301,302 pairs of led chips 2 of circuit board 3 electrode districts, impels led chip 2 to produce brightness.The heat that led chip 2 produces is got rid of by base body 1 after circuit board 3 transmits.But, because printed circuit board (PCB) 3 is non-high heat conductive body, its thermal conductivity coefficient is low, heat dispersion is poor, particularly a large amount of heat energy of the power type LED light source generation of most led chip 2 concentrating types encapsulation compositions can't in time be dredged and be got rid of, directly cause led chip 2 junction temperatures to raise, light source hot polymerization effect and thermal resistance are excessive, make led chip short and light decay phenomenon in 2 useful lifes easily, and therefore improve energy consumption.
Summary of the invention
The objective of the invention is to overcome existing light-emitting diode (LED) light source because of dispel the heat bad cause shorten useful life, light decay and the high deficiency of power consumption, a kind of encapsulating structure of light-emitting diode (LED) light source of high-cooling property is provided.
Purpose of the present invention is achieved through the following technical solutions:
The encapsulating structure of a kind of light-emitting diode (LED) light source, comprise the pedestal that is used for packaging LED chips and circuit, it is characterized in that: described pedestal comprises the base body that a high-thermal conductive metal material is made, the installed surface middle part of this base body is provided with the boss of arranging along length, and led chip is installed on this boss end face; Correspondence is equiped with printed circuit board (PCB) on the base body installed surface of boss both sides; Two terminals of led chip are made contact respectively to connect with corresponding printed circuit board (PCB) and are formed the loop; Led chip and circuit package are in the transparent encapsulating body of one.
Two terminals of described led chip are positioned at the front of chip, and led chip is inverted and fixedly is welded on the boss, and two terminals on its front are made contact respectively and are electrically conducted with corresponding printed circuit board (PCB).
Two terminals of described led chip are positioned at the above and below of chip, and led chip fixedly is mounted on the described boss end face by high heat conductive insulating glue; Its upper and lower terminals are made contact respectively and are electrically conducted with corresponding printed circuit board (PCB).
End face middle part between the base body two ends is provided with groove, and groove runs through the length direction of base body, and groove floor forms described led chip installed surface; The integrated described transparent encapsulating body of perfusion in the described groove.
Described pedestal integral body is strip, discoid or square frame shape.
The encapsulating structure of above-mentioned light-emitting diode (LED) light source; at first at the middle part of base body moulding boss; and on the base body installed surface of boss both sides, mount printed circuit board (PCB); a plurality of led chips are adopted directly welding or gluingly are fixedly mounted on the boss in an orderly manner; adopt ways customary that two terminals of led chip are made contact respectively to be electrically conducted with corresponding printed circuit board (PCB) again and form the loop; utilize integrated transparent encapsulating body (transparent materials such as epoxy resin or silica gel) to encapsulate all led chips at last again, with protection chip and circuit structure thereof.
The encapsulating structure of above-mentioned light-emitting diode (LED) light source has following beneficial effect:
Led chip directly is packed on the boss at the base body middle part that the high-thermal conductive metal material makes, the heat energy that led chip is produced is directly dispersed by the base body of high heat conduction, a large amount of heat energy that light fixture is produced are dredged by base body rapidly and are got rid of, the heat susceptor conductive performance is good, heat dissipation channel is unimpeded, thermal resistance is little, and the led chip junction temperature is just low, ensures the luminescent properties of led chip well, prolong the useful life of led chip and light fixture, cut down the consumption of energy greatly.Structural design of the present invention is ingenious rationally, makes simply, has very good practical value, is specially adapted to power shape LED lighting, improves the competitiveness of product in market greatly.
Description of drawings
Below in conjunction with accompanying drawing the present invention is described in further detail.
Fig. 1 is the encapsulating structure cutaway view of existing light-emitting diode (LED) light source.
Fig. 2 is the structural representation of first embodiment of the invention.
Fig. 3 is the cutaway view Amplified image along A-A direction among Fig. 2.
Fig. 4 is the structure cutaway view of invention second embodiment.
Embodiment
Embodiment 1: with reference to Fig. 2, Fig. 3.The encapsulating structure of light-emitting diode (LED) light source comprises the pedestal that is used for a plurality of led chips 2 of device, and pedestal comprises the base body 1 that adopts high-thermal conductive metal material such as aluminium, alloy etc. to make; On the installed surface of the base body 1 that a plurality of led chips 2 are installed in order along base body 1 length direction.Two terminals 21,22 of led chip all are positioned at the front of chip.
With reference to Fig. 2, Fig. 3.The end face middle part of base body 1 is provided with down trapezoidal groove 11, and groove 11 runs through the length direction of base body 1, and groove floor 111 forms the installed surface that led chip 2 is installed.The central part of groove floor 111 is provided with along its length the boss of arranging 12, the correspondence printed circuit board (PCB) 31,32 that has been sticked on the groove floor 111 of boss 12 both sides, and printed circuit board (PCB) 31,32 and external power source are connected to led chip provides electric current.But, being not limited to this, printed circuit board (PCB) also can only be sticked on the groove floor of a protruding side.The printed circuit board (PCB) 31,32 after the fixed installation and the end face of boss 12 are positioned on the same water surface.All led chips 2 fixedly are welded on the boss 12 with upside down, and led chip 2 is fixed on the base body 1.Two terminals 21,22 on inverted led chip 2 fronts are electrically conducted with corresponding printed circuit board (PCB) 31,32 by the habitual mode of making contact respectively, two printed circuit board (PCB)s 31,32 form required series, parallel loop according to required laying circuit form to realize a plurality of concentrating type encapsulated LED chips 2.The integrated transparent encapsulating body 4 of perfusion in the groove, packaging body 4 adopts epoxy resin, silica gel or other transparent materials to make; Packaging body 4 is covered on led chip 2 and the printed circuit board (PCB) 31,32, with protection led chip 2 and circuit.
As Fig. 2, shown in Figure 3, base body 1 integral body is strip.But the shape of pedestal is not limited to shown in the figure, can be designed to other moulding such as discoid, oval plate-like or square frame shape according to concrete needs.
Embodiment 2: with reference to Fig. 4.Present embodiment with implement 1 and different be:
Two terminals 21,22 of led chip 2 are positioned at the above and below of chip, it is upper and lower electrode led chip, led chip 2 terminals 22 are for being fixed in the metallic plate on led chip 2 bottom surfaces, the lower surface of terminals 22 fixedly is mounted on described boss 12 end faces by high heat conductive insulating glue 5, guarantees that reaching thermoelectricity between electrode and the base body separates.Two terminals 21,22 are to be electrically conducted with corresponding printed circuit board (PCB) 31,32 by the habitual mode of making contact equally.High heat conductive insulating glue 5 can select to adopt ALN, SIC, the contour heat-conducting insulation material of AL203, and the heat energy that led chip is produced directly is passed to base body by high heat conductive insulating glue and disperses, and a large amount of heat energy that light fixture is produced are dredged rapidly and got rid of.All the other structures are identical with embodiment 1, do not repeat them here.
The above only is preferred embodiment of the present invention, so can not limit scope of the invention process with this, i.e. the equivalence of doing according to the present patent application claim and description changes and modifies, and all should still belong in the scope that patent of the present invention contains.