Solar module and heat taking method thereof
Technical field
The present invention relates to a kind of solar module and heat taking method, be specifically related to the method that a kind of heat of producing when being used for the solar module opto-electronic conversion takes out, and the solar module of realizing this method.
Background technology
Along with industrial continuous development, people constantly aggravate for the consumption of conventional energy resource, such as coal, oil, the consumption of natural gas equal energy source is continuous ascendant trend, these energy all are to belong to primary energy, be non-renewable, just a little less with a bit, and growing demand causes the various energy by exhaustive exploitation, biological environment is caused the influence of very severe, and the market price of the various energy also is continuous ascendant trend, therefore, people then begin to seek various novel energies and replace original energy are such as solar energy, wind-force, the waterpower equal energy source, these novel energies all belong to regenerative resource, can reuse, and pollute for a short time, be fit to be widely used, especially solar energy is as optimal regenerative resource, obtained great attention, wherein solar cell was most widely used in the last few years.
Solar module mainly is that the basis makes with the semi-conducting material; its operation principle is that photoelectric material absorbs and the photoelectron conversion reaction to take place behind the luminous energy and produce electric current; basic structure comprises framework and is arranged at the interior modular construction of framework; described modular construction comprises the substrate (front surface of printing opacity; as glass; light-passing plastic etc.); (generally adopt resin with the transparent sealing part; as EVA glue) photo-electricity generating device (power converter unit) and back of the body sealing film (the rear surface guard block of encapsulation; as the PVF polyvinyl fluoride; TPT/TPE etc.); sunlight sees through substrate and is radiated on the photo-electricity generating device; photo-electricity generating device is an electric energy with transform light energy directly by photoelectric effect; warp and the matching used photovoltaic junction box of battery component use electric energy output back.
Yet solar cell is becoming transform light energy in the process of electric energy, is not all to convert whole luminous energy to electric energy.Mass-produced in the market solar cell is monocrystalline and polycrystalline silicon solar cell, its average efficiency is about in the of 15%, that is to say that solar cell can only convert 15% of the solar energy of incident to available electrical energy, remaining 85% all is converted into heat energy, and the Theoretical Physics limit of the conversion efficiency of the solar cell of unijunction single crystal silicon material is 25%.In the process of conversion, continuous increase along with heat energy, similar with common electronic product, if the heat energy of the generation during the electronic product running can not in time dissipate, normal operation to product will bring very big adverse effect, and also be so when showing on the battery component, can reduce the efficient of opto-electronic conversion greatly, also will damage photoelectricity simultaneously and produce device, shorten the useful life of solar cell.
For making solar module operate as normal muchly, in the prior art, outside framework, add heat abstractor, be similar to water-cooled, air cooling cooling system, by recirculated water or circulating air heat absorption, reach heat radiation.But heat energy also is the part that solar module absorbs the solar radiation energy, as if this part energy being taken out and collects, be used, but not it needing to be considered as harmful heat of dissipation, just can reach the purpose that makes full use of the energy, and widen the function of solar module.
Summary of the invention
The object of the invention provides a kind of method of taking out heat in the solar module, by this method, can make full use of the solar radiation energy of absorption, can avoid the influence of heat to the assembly photoelectric conversion efficiency simultaneously, prolongs the useful life of battery component.
For achieving the above object, the technical solution used in the present invention is: a kind of heat taking method of solar module, by heat-conducting layer is set in solar module, the heat energy that utilizes heat-conducting layer transfer sun light in battery component, to convert on the photo-electricity generating, heat conducting element through being connected with heat-conducting layer imports the heat energy of obtaining in the heat-conducting layer in the outer heat-obtaining pipeline that is provided with of battery component, collects and uses.
In the technique scheme, described solar module generally comprises framework and is arranged at the interior modular construction of framework, described modular construction generally includes the printing opacity substrate, by the photo-electricity generating device and the back of the body envelope parts of transparent sealing part encapsulation, this modular construction is a prior art, for example: glass substrate+EVA glue seal+electrode slice+PVF polyvinyl fluoride back of the body sealing film, constituent components structure successively superposes.Described heat-conducting layer is set in the modular construction, according to the position of its layout in seal or outside the seal, select insulating material or highly heat-conductive material to make, by heat-conducting layer unabsorbed heat energy in the photoelectric conversion process (heat energy that sunlight converts to) is absorbed conduction on photo-electricity generating, and by connected heat conducting element derivation modular construction, collect by extraneous heat-obtaining pipeline, offer follow-up thermal hardware and use; Described heat conducting element can be the metal species element with high capacity of heat transmission, or the capacity of heat transmission is higher than the heat pipe of metal species element; Because heat-conducting layer directly is arranged in the modular construction, can the most directly obtain the heat energy in the modular construction, therefore can be effectively and absorb heat energy timely, the energy is fully used.
In the technique scheme, described heat-conducting layer is covered on directly heat absorption on the interior photo-electricity generating of solar module, and this heat-conducting layer is the insulating heat-conductive layer, directly absorbs the heat that photo-electricity generating is produced in opto-electronic conversion; Described insulating heat-conductive layer is a layer of silica gel, or is impregnated with the insulating composite material of nano aluminum nitride powder.Nano aluminum nitride powder (inorganic ceramic powder) adopts the production of plasma arc gas-phase synthesizing method, and particle mean size is less than 50 nanometers, and thermal conductivity is up to 320W/ (m.k), similar with copper, high-insulation again simultaneously, resistivity and can anti-1400 degree high temperature more than 10 15 powers.Insulating composite material, as: nano aluminum nitride powder-plastics are compound, nano aluminum nitride powder-rubber combined, and nano aluminum nitride powder-coating is compound.
Another kind of technical scheme is, described heat-conducting layer is arranged at and is used in the solar module encapsulate between the transparent sealing part and back of the body envelope parts of photo-electricity generating, and this heat-conducting layer is that the metal material with high-termal conductivity constitutes.Because seal is an insulating material, heat-conducting layer does not need to have insulating properties, but because of heat-conducting layer does not directly contact with pyrotoxin (photo-electricity generating device), thereby need have high-termal conductivity, metal material has high-termal conductivity usually, as materials such as gold, silver, copper.
For realizing said method, the technical solution used in the present invention is, a kind of solar module, comprise framework and be installed on the interior modular construction of framework, described modular construction comprises the printing opacity substrate, photo-electricity generating device and back of the body envelope parts by the encapsulation of transparent sealing part, also comprise a heat-obtaining structure, this heat-obtaining structure comprises a heat-conducting layer that is arranged between described photo-electricity generating device and described back of the body envelope parts, at least one side direction framework of this heat-conducting layer outer rim side is extended the heat-obtaining connector that constitutes, and the heat pipe that is connected with described heat-obtaining connector, the other end of described heat pipe extends to the outside of described framework, is connected with extraneous heat-obtaining pipeline.
In the technique scheme, heat-conducting layer is derived the heat energy in the modular construction through heat pipe, and by heat pipe and extraneous heat-obtaining pipeline ways of connecting, the heat energy of obtaining is derived, collected, and realizes deriving the utilization of heat energy.Described heat pipe is a kind of heat transfer element of the prior art, has made full use of the Rapid Thermal hereditary property of heat-conduction principle and refrigeration filling, is delivered to outside the thermal source rapidly through the heat of heat pipe with thermal objects.Heat pipe utilizes sweat cooling, makes that the heat pipe two ends temperature difference is very big, makes heat transmit fast.Inside heat pipe is to be pumped into negative pressure state, charges into suitable liquid, selects the filled media of different boiling, solidifying point according to the heat-obtaining scope (area of application difference) of heat-conducting layer.Wick is arranged in the tube wall, constitute by the capillary porous material.Heat pipe is an evaporation ends for one section, the other end is a condensation end, and when one section of heat pipe was heated, the liquid in the capillary evaporated rapidly, steam flows to an other end under small pressure differential, and discharge heat, regelation becomes liquid, and liquid flows back to evaporation section along porous material by the effect of hair suction again, so circulation, heat reaches an other end by heat pipe one end, and this circulation is carried out fast, and heat can constantly be conducted to come.
In the technique scheme, described heat-conducting layer is made of insulating heat-conduction material, is arranged between the described transparent sealing part and described photo-electricity generating device of nearly described back of the body envelope component side.
Another kind of technical scheme is that described heat-conducting layer is made of highly heat-conductive material, is arranged between the described transparent sealing part and the described back of the body envelope parts.
In the technique scheme, described heat-obtaining connector is a ring, and this ring is placed on the end of described heat pipe admittedly, and the other end of described heat pipe extends to the described framework outside, is connected with described heat-obtaining pipeline.
Because the technique scheme utilization, the present invention compared with prior art has following advantage:
1. the present invention realizes the heat energy in the assembly is taken out by add heat-conducting layer in assembly, makes solar light irradiation on photo-electricity generating device and the heat energy that converts to is collected, and by heat conducting element it is taken out and to use, thereby the energy is fully used;
2. after heat energy takes out by heat-conducting layer, removed the installation of cooling system from, for assembly provides the good working temperature, guaranteed that the ability of assembly opto-electronic conversion is unaffected, assembly work is more stable, increases the service life;
3. be arranged in the modular construction owing to heat-conducting layer, and to be located at the heat pipe that is connected in the framework, with heat-conducting layer heat energy derived framework, all in framework, compact conformation does not have influence to primary cell assembly profile to whole heat-obtaining structure, and is easy for installation.
Description of drawings
Fig. 1 is the embodiment of the invention one structural representation;
Fig. 2 is the A-A cutaway view Amplified image of Fig. 1;
Fig. 3 is the sectional structure schematic diagram of the embodiment of the invention two.
Wherein: 1, framework; 2, printing opacity substrate; 3, transparent sealing part; 4, photo-electricity generating device; 5, back of the body envelope parts; 6, heat-conducting layer; 7, heat-obtaining connector; 8, heat pipe; 9, heat-obtaining pipeline; 10, modular construction.
Embodiment
Below in conjunction with drawings and Examples the present invention is further described:
Embodiment one: a kind of heat taking method of solar module, by the insulating heat-conductive layer is set in solar module, the heat energy that utilizes heat-conducting layer transfer sun light in battery component, to convert on the photo-electricity generating, heat conducting element through being connected with heat-conducting layer imports the heat energy of obtaining in the heat-conducting layer in the outer heat-obtaining pipeline that is provided with of battery component, collects and uses.
The structure of specific implementation said method is: extremely shown in Figure 2 referring to Fig. 1, a kind of solar module, comprise framework 1 and be installed on modular construction 10 in the framework 1, the heat-obtaining structure, described modular construction comprises printing opacity substrate 2, photo-electricity generating device 4 and back of the body envelope parts 5 by 3 encapsulation of transparent sealing part, described heat-obtaining structure comprises a heat-conducting layer 6 that is arranged at 5 of described photo-electricity generating device 4 and described back of the body envelope parts, the left side of these heat-conducting layer 6 outer rims, right two side direction frameworks, 1 side is extended the heat-obtaining connector 7 that constitutes, and heat pipe 8 evaporation ends that are connected with described heat-obtaining connector 7, the condensation end of described heat pipe 8 extends to the outside of described framework, is connected with extraneous heat-obtaining pipeline 9.
In the present embodiment, it (also can be the insulating composite material that is impregnated with the nano aluminum nitride powder that described heat-conducting layer is made of insulating heat-conduction material silica gel, as nano aluminum nitride powder-rubber combined), be arranged between the described seal and described photo-electricity generating device of nearly described back of the body envelope component side.As shown in Figure 2, the hierarchical structure of described modular construction 10 is: glass substrate (printing opacity substrate 2), EVA glue-line (transparent sealing part 3), electrode (photo-electricity generating device 4), silica gel heat-conducting layer (heat-conducting layer 6), EVA glue-line (transparent sealing part 3) and PVF polyvinyl fluoride back of the body sealing film (back of the body envelope parts 5), the silica gel heat-conducting layer and arranged on left and right sides formation ring that stretches out respectively, admittedly be placed in the evaporation ends of described heat pipe 8, the condensation end of heat pipe extends to described framework 1 outside, be connected with described heat-obtaining pipeline 9, will derive thermal energy collecting and be used.
Heat pipe is by shell, wick and end cap are formed, inside heat pipe is to be pumped into negative pressure state, charge into suitable hydraulic fluid (according to difference when ground temperature, the difference of heat-conducting layer heat-obtaining scope, selection has the hydraulic fluid of suitable boiling point, to satisfy the needs of transferring heat energy), when being water, depress at standard atmosphere as hydraulic fluid, its boiling point is 100 ℃, reach liquid gasification after this temperature, revert to liquid state again after being lower than this temperature, if the lower area of temperature, when heat does not reach 100 ℃, can select the lower liquid of boiling point for use, as third bronze medal (boiling point is about 56.12 ℃) etc., on the contrary the higher area of temperature, just can select the higher liquid of boiling point for use, as butyl acetate, relative density was (20 ℃/4 ℃) 0.8825 o'clock, and its boiling point is 126.11 ℃.So, one end of heat pipe is evaporation section (with the heat-conducting layer link), the other end is condensation segment (with heat-obtaining pipeline link), the vaporization of liquid evaporation when an end of heat pipe is heated in the capillary wick, steam flow to the other end and emit heat and condense into liquid under small pressure reduction, liquid flows back to evaporation section along porous material by the effect of hair suction again, so circulation, heat is reached by heat-conducting layer one end in the heat-obtaining pipeline of the other end and goes, and collects thereby heat energy in the assembly taken out, and is used.
Embodiment two: heat taking method and embodiment one are similar in the present embodiment, its difference is: described heat-conducting layer is made by the metal material with high thermal conductivity, the specific implementation structure is: referring to shown in Figure 3, a kind of solar module, comprise framework 1 and be installed on modular construction in the framework 1, the heat-obtaining structure, described modular construction comprises printing opacity substrate 2, photo-electricity generating device 4 and back of the body envelope parts 5 by 3 encapsulation of transparent sealing part, described heat-obtaining structure comprises a heat-conducting layer 6 that is arranged at 5 of described photo-electricity generating device 4 and described back of the body envelope parts, the left side of these heat-conducting layer 6 outer rims, right two side direction frameworks, 1 side is extended the heat-obtaining connector that constitutes, and heat pipe 8 evaporation ends that are connected with described heat-obtaining connector, the condensation end of described heat pipe extends to the outside of described framework 1, is connected with extraneous heat-obtaining pipeline.
In the present embodiment, described heat-conducting layer is made of the high-thermal conductive metal material, because the conductivity of metal material, so be arranged at outside the described seal, and between the described back of the body envelope parts, utilize the insulating barrier of seal as heat-conducting layer and photo-electricity generating device.Referring to shown in Figure 3, the hierarchical structure of described modular construction is: glass substrate (printing opacity substrate 2), resin bed (transparent sealing part 3), silicon electrode (photo-electricity generating device 4), resin bed (transparent sealing part 3), copper heat-conducting layer (heat-conducting layer 6) and glass wallboard (back of the body envelope parts 5), copper heat-conducting layer and arranged on left and right sides stretches out respectively to constitute and connects ring, admittedly be placed in the evaporation ends of described heat pipe, the condensation end of heat pipe extends to the described framework outside, be connected with described heat-obtaining pipeline, will derive thermal energy collecting and be used.