CN101248912B - Flocking adhesion lining cloth and method for preparing same - Google Patents

Flocking adhesion lining cloth and method for preparing same Download PDF

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Publication number
CN101248912B
CN101248912B CN2008100201325A CN200810020132A CN101248912B CN 101248912 B CN101248912 B CN 101248912B CN 2008100201325 A CN2008100201325 A CN 2008100201325A CN 200810020132 A CN200810020132 A CN 200810020132A CN 101248912 B CN101248912 B CN 101248912B
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base cloth
flocking
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room
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CN101248912A (en
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岛田贤司
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Nitto Boseki Co Ltd
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Nitto Boseki Co Ltd
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Abstract

The invention relates to the textile field, in particular to a flocking lining cloth and a production method thereof. The flocking lining cloth is developed by combining a conventional lining cloth production method and an electrostatic flocking method, and has a completely different style and handfeel. In accordance with different requirements, the flocking lining cloth can have enough fastness to stand water washing, dry cleaning and wear resistant treatments. The inventive flocking lining cloth changes the former single style, and has the advantages of brightness and colorfulness, soft handfeel, strong three-dimensional appeal, and good comfort.

Description

Flocking adhesion lining cloth and manufacture method thereof
Technical field
The present invention is that relevant table at general adhesive woreninterlinging cloth carries out flocking technique processing on the ground, forms distinctive flocking adhesion lining cloth, and its particular performances has been brought new active development market.
Background technology
Flocking technology at first started to walk in China before more than 3000 years, and at first the thing with the pastes viscosity of resin is coated on the object, sprinkles wood-fibred or other fine-powdered thing then and is used for decoration, and this is the blank of flocking.And in the modern times, along with demands of social development, flocking technology can be applied to each different field, as building decoration, and cosmetics, paper product, casket, pencil box, bottle, paper nice food packing, long wool toy, bamboo wood, weaving roller, case and bag or the like.Certain modal being to use in field of textiles.
Because the article through flocking processing are bright and colourful, soft, third dimension is strong.Also, can make fastness stand washing, dry-cleaning and Wear-resistant Treatment according to different demands.Because the continuous progress of flocking technology, make that the application of flocking is very extensive, but as long as all flocking of object that perhaps can apply glue exactly that allow the people expect, if can have the top layer of spinning lining cloth also to carry out the processing of flocking technology, change its single in the past style, have concurrently its color, feel, solid, characteristics such as comfortable with all over the body, make people a brand-new understanding be arranged to lining cloth.
Summary of the invention
The objective of the invention is to seek a kind ofly can have characteristics and flocking lining cloth and manufacture method thereof all over the body such as lucuriant in design, soft comfortable and third dimension is strong concurrently, fully represent its a kind of expressive force and tension force as liner.
According to technical scheme provided by the invention, utilize the static flocking technology flocking on the surface of base cloth, and apply the resin binder of point-like.
Described resin is polyamide-based, polyethylene, copolyamide class, polyester or polyvinyl alcohol resin.
The manufacture method of flocking adhesion lining cloth, its principal character has:
Concise: as in the fluid cylinder of concise machinery, to add entry and concise used additives to required amount, be mixed with concise liquid, be warming up to 50~70 ℃ after, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the fluid cylinder that coexists, be warming up to 80~120 ℃ of concise temperature then, after concise 15~25 minutes, venting refining liquid, take out after adding cold water washing, again by scutcher with refined base cloth open-width, by drying machine drying, bake out temperature is 80~120 ℃;
Flocking: drop in the flocking machine through the fabric of refining, adopt static flocking technology, fine hair is planted the surface of base cloth by flocking used additives and voltage;
Arrangement: add entry in the liquid bath in arrangement machinery and put the dressing liquid that used additives is mixed with in order, make the base cloth padding finishing liquid of above-mentioned flocking, enter in the drying and setting machine of arrangement in the machinery again, dry and finalize the design, the drying and shaping temperature is: 80~200 ℃; 25~40 meters/minute of the speed of a motor vehicle make the fabric drying typing;
Bonding: make base cloth after the above-mentioned arrangement through coating machine, at the bonding point-like resin in base cloth surface, stentering forming in stenter again, 180~210 ℃ of tentering temperature, its process velocity is: 35~45 meters/minute.
The composition of the auxiliary agent in the described concise liquid is NaOH 20~40 grams per liters, hydrogen peroxide 10~30 grams per liters, metal ion chelation agent 4~8 grams per liters, concise washing agent 1~4 grams per liter, removes to starch agent 4~8 grams per liters, hydrogen peroxide stabilizer 4~8 grams per liters, oxalic acid 2~5 grams per liters, Yu Weishui.
The composition of the auxiliary agent in the perhaps concise liquid is softening agent 0.1~1.0 grams per liter, surfactant 0.1~1.0 grams per liter, NaOH 1~5 grams per liter, desizing agent 0.2~2.0 grams per liter in metal ion chelation agent 0.1~0.5 grams per liter, the bath, sodium carbonate 1~5 grams per liter, Yu Weishui.
Described flocking method is an electrostatic flocking technology, and fine hair is viscose glue or nylon fibre, and auxiliary agent is crosslinking agent 0.1~2 grams per liter, adhesive 10~20 grams per liters, catalyst 0.1~1 grams per liter;
The addition of auxiliary agent is softening agent 1~5 grams per liter in the dressing liquid, waterproofing agent 1~5 grams per liter, and antistatic agent 0.1~0.3 grams per liter, xanthochromia prevent agent 1~3 grams per liter, all the other in the dressing liquid are water.
Perhaps the composition of the auxiliary agent in the dressing liquid is softening agent first 2~6 grams per liters, softening agent second 1~3 grams per liter, antistatic agent 1~3 grams per liter, bleeding agent 0.1~0.5 grams per liter, Yu Weishui.
When flocking, adopt static flocking technology, utilize the electric charge same sex to repel each other the physical characteristic that there is a natural attraction between the sexes, fine hair is placed in the electronegative container, make negative electrical charge on the fine hair band, the base cloth that needs flocking is placed under the condition of zero potential or ground connection, mobile containers is close by the flocking base cloth, make electronegative container and formed a high voltage electric field between the flocking base cloth, fine hair in container be negative electrical charge, be subjected to different current potential by the attraction of flocking base cloth, flying to needs on the base cloth of the flocking surface, owing to scribbled the flocking used additives on the flocking base cloth, tomentum is glued be implanted in by on the flocking base cloth.
When bonding, the mode of utilizing the net tube to shift is coated on prime cement on the base cloth surface with point-like, the resin of spreading powdery equably again, absorb unnecessary resin then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out infrared heating, temperature again: 220~270 ℃, make prime cement dry and be bonded on the base cloth surface, enter drying room then and make base cloth typing, 100~140 ℃ of drying room temperature, 35~45 meters/minute of process velocities.
When bonding, the mode that also can utilize hot melt to shift, above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the bond roll temperature is 30~40 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of bond roll, the temperature of warm-up mill is 155~185 ℃, bond roll rotates, powdered resin falls in the pit of bond roll, exist side by side molten condition, make base cloth paste bond roll and pass through, resin in the pit just is adhered to the base cloth surface, form the resin of point-like, again through tentering car drying and shaping, temperature of oven is 160~200 ℃;
When oven dry in the arrangement process and typing, the drying and shaping chamber has nine, the temperature of each chamber is: 100~110 ℃ of Room, 100~110 ℃ of two Room, 100~110 ℃ of three Room, 130~140 ℃ of four Room, 150~160 ℃ of five Room, 170~180 ℃ of six Room, 190~200 ℃ of seven Room, 190~200 ℃ of eight Room, 190~200 ℃ of nine Room.
This resin can be polyamide-based resin, polyethylene, copolyamide class, polyester, polyvinyl alcohol etc.
Advantage of the present invention is: changed the processing thought of traditional lining cloth, given its sense of the times of fashion more.It spins long fine as base cloth with traditional terylene, in conjunction with flocking technology, the lining cloth of same yarn count is become two kinds of diverse types of style.The general electrostatic spinning that adopts in the flocking process, electrostatic spinning is utilize the electric charge same sex to repel each other the physical characteristic that there is a natural attraction between the sexes, fine hair is placed in the electronegative container, make negative electrical charge on the fine hair band, the base cloth that needs flocking is placed under the condition of zero potential or ground connection, mobile containers is near being made electronegative container by the flocking base cloth and being formed a high voltage electric field between the flocking base cloth, fine hair in container be negative electrical charge, be subjected to different current potential by the attraction of flocking base cloth, become vertical configuration to quicken to fly to need on the base cloth of the flocking surface, owing to scribbled adhesive by the flocking base cloth, fine hair is just by vertical sticking being implanted in by on the flocking base cloth.Electrostatic spinning is a kind of production new technique that utilizes the natural characteristic of electric charge transform to produce thus, and it is used in the weaving, has not only changed original artistic style fully, and has given its distinguished feel characteristic: make single thin layer possess stereoeffect.The variation of color also is the another big characteristics that flocking brought simultaneously: can show the mode of multicolour with pattern to it simultaneously, give diverse visual color effect.The lining cloth of same 30D, through flocking with not through flocking technique processing, different fully aspect feel and color.When using the lining cloth of processing through flocking technique, because the existence of fine hair will be noted the direction of fine hair and the pressure of hot rolling during heat bonding accordingly.If hypertonia loses its original three-dimensional feel thereby can make fine hair flatten.As for using the position, can use tow sides at lining to obtain personalized dress ornament fully as required, satisfy the epoch demand of bringing in constant renewal in now.It has also realized the breakthrough practicality of liner external application simultaneously, has brought new developing direction for lining cloth circle.
Description of drawings
Fig. 1 is the bonding schematic diagram of double-layer resin.
Fig. 2 shifts legend for hot melt.
The specific embodiment
1 is baking oven among Fig. 1, and 2 is retracting device, and 3 is air pump, and 4 is dusting device, and 5 is scraper plate, and 6 are the net tube, and 7 is resin slurry, and 8 is cylinder, and 9 is vibrating device, and 10 is base cloth, and 11 is the point-like slurry, and 12 is powdered resin, and 13 for being bonded at the resin on the point-like slurry.Base cloth 10 is behind 6 in cylinder 8 and net tube, slurry comes out from the mesh of net tube 6, becomes point-like to be bonded on the base cloth 10, and base cloth 10 continues reach, at dusting device 4 places, sprinkled one deck powdered resin, then, after vibrating device vibration 9, powdered resin is sprinkling upon on the base cloth 10 equably, behind air pump 3 and retracting device 2, the unnecessary powdered resin between point-like slurry 11 is absorbed again, made powdered resin become point-like to be uniformly distributed in base cloth 10 surfaces.
Fig. 2 is the hot melt transition diagram, and wherein 14 is hopper, and 10 is base cloth, and 15 is the point-like resin, and B is a resin, and A is an engraved roll, and D1, D2 are pressure roller.When base cloth 10 was pasting engraved roll A and moves, the pit resin that is positioned at engraved roll A became point-like to be adhered on the base cloth 10, formed point-like resin 15, for improving its bonding force, with a pair of pressure roller D1, D2 the point-like resin was pressed on the base cloth 10 again.
Embodiment one
Grey cloth: 30D
A, concise: the auxiliary agent that adds entry and concise usefulness in the fluid cylinder of concise machinery is mixed with concise liquid to required amount, be warming up to 80 ℃ after, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of concise used additives is metal ion chelation agent 0.1 grams per liter, desizing agent 0.5 grams per liter, softening agent 1.0 grams per liters in the bath, sodium carbonate 1.0 grams per liters are warming up to 80 ℃ of concise temperature then, after concise 15 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, in dryer, dry then, bake out temperature is 100 ℃;
B, flocking: fine hair is viscose rayon, and the flocking used additives is crosslinking agent 0.5 grams per liter, adhesive 10 grams per liters, catalyst 0.2 grams per liter;
C, arrangement: in the liquid bath of soft processing machine, add entry and the dressing liquid that the arrangement used additives is mixed with, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of arrangement used additives is softening agent 1 grams per liter, waterproofing agent 1 grams per liter, 110 ℃ of one Room, 110 ℃ of two Room, 140 ℃ of three Room, 150 ℃ of four Room, 170 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 40 meters/minute of process velocities;
C, bonding: the mode of utilizing the net tube to shift is coated on prime cement on the surface of fabric base cloth with point-like, the spreading powdered resin equably again, absorb unnecessary resin then, the place that prime cement is arranged on the base cloth is stained with or keeps resin, the prime cement coating weight: 4 gram/rice, dusting amount: 90, process velocity: 45 meters/minute, infrared heating-up temperature: 220 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make the base cloth typing, 100 ℃ of drying room temperature, 140 ℃ of tentering temperature.
Embodiment two
Grey cloth: 50D
A, concise: the auxiliary agent that adds entry and concise usefulness in the fluid cylinder of concise machinery is mixed with concise liquid to required amount, be warming up to 70 ℃ after, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of concise used additives is metal ion chelation agent 0.4 grams per liter, desizing agent 2.0 grams per liters, softening agent 1.0 grams per liters in the bath, sodium carbonate 4.0 grams per liters are warming up to 100 ℃ of concise temperature then, after concise 25 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 120 ℃;
B, flocking: the method in the described flocking is an electrostatic flocking technology, and fine hair is nylon fibre, and the flocking used additives is crosslinking agent 2 grams per liters, adhesive 15 grams per liters, catalyst 1 grams per liter;
C, arrangement: in the liquid bath of soft processing machine, add entry and put the dressing liquid that used additives is mixed with in order, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of arrangement used additives is softening agent 5 grams per liters, waterproofing agent 5 grams per liters, antistatic agent 0.3 grams per liter, xanthochromia prevent agent 3 grams per liters; Oven dry with setting temperature is: 110 ℃ of Room, 110 ℃ of two Room, 140 ℃ of three Room, 160 ℃ of four Room, 180 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 25 meters/minute of process velocities;
D, bonding: the mode of utilizing the net tube to shift, prime cement is coated on the fabric base cloth surface with point-like equably, and the spreading powdered resin is absorbed unnecessary resin then again, the place that prime cement is arranged on the base cloth is stained with or keeps resin prime cement coating weight: 6 gram/rice, the dusting amount: 90, process velocity: 35 meters/minute, infrared heating-up temperature: 270 ℃, make prime cement dry and be bonded on the fabric base cloth surface, enter drying room then and make base cloth typing, 120 ℃ of drying room temperature, 140 ℃ of tentering temperature.
Embodiment three
Grey cloth: 50D
A, concise: in the fluid cylinder of concise machinery, add entry and concise used additives to required amount, be mixed with concise liquid, be warming up to 70 ℃ after, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the fluid cylinder that coexists, the addition of concise used additives is metal ion chelation agent 0.4 grams per liter, desizing agent 2.0 grams per liters, softening agent 1.0 grams per liters in the bath, sodium carbonate 4.0 grams per liters are warming up to 100 ℃ of concise temperature then, after concise 25 minutes, venting refining liquid takes out behind the adding cold water washing.Again with scutcher with refined base cloth open-width, again by drying machine drying, bake out temperature is 120 ℃;
B, flocking: fine hair is nylon fibre, and the flocking used additives is crosslinking agent 2 grams per liters, adhesive 15 grams per liters, catalyst 1 grams per liter;
C, arrangement: in the liquid bath of soft processing machine, add entry and put the dressing liquid that used additives is mixed with in order, make base cloth padding finishing liquid, enter again in the drying and setting machine in the arrangement machinery, dry and finalize the design, the addition of arrangement used additives is softening agent 5 grams per liters, waterproofing agent 5 grams per liters, antistatic agent 0.3 grams per liter, xanthochromia prevent agent 3 grams per liters; Oven dry with setting temperature is: 110 ℃ of Room, 110 ℃ of two Room, 140 ℃ of three Room, 160 ℃ of four Room, 180 ℃ of five Room, 190 ℃ of six Room, 200 ℃ of seven Room, 200 ℃ of eight Room, 200 ℃ of nine Room; 25 meters/minute of process velocities;
D, bonding: above being covered with the bond roll of pit, the hopper of adorning powdered resin is arranged, the temperature of bond roll is 30 ℃, warm-up mill has 3, its temperature is 160 ℃, and when bond roll rotated, powdered resin just fell in the pit of bond roll, exist side by side molten condition, when base cloth pasting bond roll by the time, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.Tentering in stenter again, wherein the temperature of stenter 1 is 130 ℃, the temperature of stenter 2 is 140 ℃.

Claims (7)

1. the manufacture method of a flocking lining cloth is characterized in that:
Concise: as in the fluid cylinder of concise machinery, to add entry and concise used additives to required amount, be mixed with concise liquid, be warming up to 50~70 ℃ after, base cloth is dropped in the fluid cylinder, make concise liquid and base cloth one cycle rotation in the fluid cylinder that coexists, be warming up to 80~120 ℃ of concise temperature then, after concise 15~25 minutes, venting refining liquid, take out after adding cold water washing, again by scutcher with refined base cloth open-width, by drying machine drying, bake out temperature is 80~120 ℃;
Flocking: drop in the flocking machine through the fabric of refining, adopt static flocking technology, fine hair is planted the surface of base cloth by flocking used additives and voltage;
When flocking, adopt static flocking technology, utilize the electric charge same sex to repel each other the physical characteristic that there is a natural attraction between the sexes, fine hair is placed in the electronegative container, make negative electrical charge on the fine hair band, the base cloth that needs flocking is placed under the condition of zero potential or ground connection, mobile containers is close by the flocking base cloth, make electronegative container and formed a high voltage electric field between the flocking base cloth, fine hair in container be negative electrical charge, be subjected to different current potential by the attraction of flocking base cloth, flying to needs on the base cloth of the flocking surface, owing to scribbled the flocking used additives on the flocking base cloth, tomentum is glued be implanted in by on the flocking base cloth;
Arrangement: add entry and the dressing liquid that the arrangement used additives is mixed with in the liquid bath of arrangement in the machinery, make base cloth padding finishing liquid, enter in the drying and setting machine in the arrangement machinery again, dry and finalize the design, the drying and shaping temperature is: 80~200 ℃; 25~40 meters/minute of speed;
Bonding: at the bonding point-like resin in base cloth surface, stentering forming in stenter again, 180~210 ℃ of tentering temperature, its process velocity is: 35~45 meters/minute.
2. method according to claim 1, it is characterized in that: the composition of described concise liquid used additives is NaOH 20~40 grams per liters, hydrogen peroxide 10~30 grams per liters, metal ion chelation agent 4~8 grams per liters, concise washing agent 1~4 grams per liter, removes to starch agent 4~8 grams per liters, hydrogen peroxide stabilizer 4~8 grams per liters, oxalic acid 2~5 grams per liters, Yu Weishui.
3. method according to claim 1, it is characterized in that: the composition of the auxiliary agent in the concise liquid is softening agent 0.1~1.0 grams per liter, surfactant 0.1~1.0 grams per liter, NaOH 1~5 grams per liter, sodium carbonate 1~5 grams per liter in metal ion chelation agent 0.1~0.5 grams per liter, the bath, desizing agent 0.2~2.0 grams per liter, Yu Weishui.
4. method according to claim 1 is characterized in that: the addition of auxiliary agent is softening agent 1~5 grams per liter in the dressing liquid, waterproofing agent 1~5 grams per liter, and antistatic agent 0.1~0.3 grams per liter, xanthochromia prevent agent 1~3 grams per liter, all the other in the dressing liquid are water;
Perhaps the composition of the auxiliary agent in the dressing liquid is softening agent first 2~6 grams per liters, softening agent second 1~3 grams per liter, antistatic agent 1~3 grams per liter, bleeding agent 0.1~0.5 grams per liter, Yu Weishui.
5. the method for stating according to claim 1 is characterized in that: when bonding, utilize the mode of net tube transfer, prime cement is coated on the base cloth surface with point-like equably, the spreading powdered resin is absorbed unnecessary resin then again, the place that prime cement is arranged on the base cloth is stained with or keeps resin, carry out infrared heating again, temperature: 220~270 ℃, make prime cement dry and be bonded on the base cloth surface, enter drying room then and make the base cloth typing, 100~140 ℃ of drying room temperature, 35~45 meters/minute of process velocities.
6. method according to claim 1, it is characterized in that: when bonding, above being covered with the bond roll of pit the hopper of adorning powdered resin is arranged, the bond roll temperature is 30~40 ℃, be useful on the warm-up mill of heating base cloth in the both sides, front and back of bond roll, the temperature of warm-up mill is 155~185 ℃, and bond roll rotates, and powdered resin falls in the pit of bond roll, exist side by side molten condition, make base cloth paste bond roll and pass through, the resin in the pit just is adhered to the base cloth surface, forms the resin of point-like.
7. method according to claim 1, it is characterized in that: when oven dry and typing, the drying and shaping chamber has nine, and the temperature of each chamber is: 100~110 ℃ of Room, 100~110 ℃ of two Room, 100~110 ℃ of three Room, 130~140 ℃ of four Room, 150~160 ℃ of five Room, 170~180 ℃ of six Room, 190~200 ℃ of seven Room, 190~200 ℃ of eight Room, 190~200 ℃ of nine Room.
CN2008100201325A 2008-03-27 2008-03-27 Flocking adhesion lining cloth and method for preparing same Active CN101248912B (en)

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CN101798759B (en) * 2009-12-21 2013-05-01 愉悦家纺有限公司 Finishing method of flocking fabric
CN101805982A (en) * 2010-03-04 2010-08-18 青岛贵华针织有限公司 Textile metallic magnetism blockage method
CN102975453A (en) * 2012-12-19 2013-03-20 上海三川塑料有限公司 Environment-friendly type high-temperature-resistant PVC (polyvinyl chloride) stiff composite cloth and production process for same
CN103141975B (en) * 2013-03-20 2015-10-07 浙江金三发粘合衬有限公司 A kind of production technology of bamboo fibre double-point lining cloth
CN103978762B (en) * 2014-05-28 2017-01-04 浙江辰鸿纺织品科技有限公司 A kind of processing technology of environment-friendly type half shading flocking window cord
CN104369520B (en) * 2014-11-27 2016-04-20 宁波萌恒抽纱有限公司 The method of flocking on the fabric of uneven, rare close inequality
CN105386200B (en) * 2015-10-13 2017-05-24 南通海汇科技发展有限公司 Double-side raised bleached resin lining and production method thereof
CN106801349A (en) * 2017-03-15 2017-06-06 东莞市鑫旺达植绒制品有限公司 A kind of processing technology for packing Flocked fabric
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CN1381643A (en) * 2002-04-18 2002-11-27 日东纺(中国)有限公司 Transparent lining cloth and its making method
CN1699666A (en) * 2005-05-18 2005-11-23 日东纺(中国)有限公司 Teased long staple adhesive lining cloth and method for manufacturing same

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