CN101245665A - Intelligent environment-friendly jet molding equipment - Google Patents
Intelligent environment-friendly jet molding equipment Download PDFInfo
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- CN101245665A CN101245665A CNA2007100086341A CN200710008634A CN101245665A CN 101245665 A CN101245665 A CN 101245665A CN A2007100086341 A CNA2007100086341 A CN A2007100086341A CN 200710008634 A CN200710008634 A CN 200710008634A CN 101245665 A CN101245665 A CN 101245665A
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Abstract
The invention discloses an intelligent and environmental spray mould device, comprising an intelligent control device, a spray mould device, an environmental device, a recovery unit, an operational unit, and an assistant device. The suppliers are delivered by the assistant device, and then heating and heat preservation are carried out through the environmental device, thus leading the suppliers to reach the required production and construction temperatures; after the heating and heat preservation, the suppliers are conveyed into the spray mold device; under the control of the directives of the intelligent control device, the suppliers are evenly mixed according to the prescribed requirements in the Standard; the mixed suppliers are delivered into a spray gun which is driven by the operational unit to move along a certain track; the fog-like suppliers are sprayed out by the spray gun in a planar shape; under the actions of molding plates of the spray mould device and after ejecting out of a head of the spray gun, the suppliers are foamed to form products with various specifications and shapes. The intelligent and environmental spray mould has the advantages of realizing full-automatic or semi-automatic operation, avoiding influences of the human factors and environmental factors, greatly improving the quality of the products, making full use of the raw materials, improving the economic benefit, high construction speed, and reducing the human resources and labor intensity.
Description
Technical field
The invention belongs to Building technology and foaming technique field, particularly relate to a kind of intelligent environment-friendly jet molding equipment.
Background technology
Fast development along with Chinese national economy, the significantly raising of living standards of the people, and country is to implementing the attention of Comfortable Housing Project, increasing building stands among city or rural area, along with increasing of building, the power saving of building has just become the problem of the most important thing, in fact, building energy conservation just is the hot technology problem of global builing industry always, China is shouldered heavy responsibilities especially, China's construction market is that the whole world is maximum, is equivalent to American-European sum, about 2,000,000,000 square metres of China's annual town and country newly constructed house building area, wherein 80% is the high energy consumption building, nearly 40,000,000,000 square metres of existing building is the high energy consumption building more than 95%, make energy supply more and more nervous especially.On the other hand, building " seepage " is perplexing builing industry always, is the hot issue that people's door is paid close attention to always, and leakproof is impervious to be one technical barrier of builing industry.For solving the problems of the technologies described above, the inventor's patent application formerly provides a kind of thermal-insulating waterproof spray-coating envelope structure of building, " the civilian construction administration of energy conservation regulation " that meets nation-building portion fully, with the making of once constructing of a kind of material, can realize multiple function, has energy-conservation province material, thermal insulation, impervious leakage-stopping, sound insulation is eliminated the noise and is protected the building characteristic in application life, be a kind of can save energy, in the building of waterproof, the peripheral structure body, but, because the thermal-insulating waterproof spray-coating envelope structure of this building forms in arbitrary shape constructure body structure work plane foaming back by the foaming machine disposable directly spray coating, still there are the following problems and adopt existing foaming machine: the one, because of manually-operated, be difficult to realize meeting the goods of high standard quality requirement, as planeness, verticality etc.; The 2nd, because of affected by environment, pollute environment, waste material; The 3rd, because of the restriction of structure ingredient, be difficult to realize the more goods of high quality level.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of intelligent environment-friendly jet molding equipment is provided, can realize full-automatic or semiautomation operation, avoid human factor and Effect of Environmental, quality of item is improved greatly, raw material are not fully exerted, increase economic efficiency, simultaneously, it is fast to have a speed of application, reduces the characteristics of manpower and labour intensity.
The technical solution adopted for the present invention to solve the technical problems is: a kind of intelligent environment-friendly jet molding equipment comprises:
Intelligence controlling device comprises computer, is arranged on the software that is used to realize controlling other device electromechanical integration coordination in the computer, and is used for installing some interfaces that realization is electrically connected with other;
The jet mould device, comprise the ejecting gun with plane spray bundle the spray coating foaming machine, can make the mixed material foaming of described ejecting gun ejection form the mould chamber of goods, be coated with full sulfureted organic silicon rubber rete on the mould locular wall, and the viscosity indicator that is used to test the material viscosity; Described viscosity indicator is connected with computer by the input interface of intelligence controlling device, to the computer output signal, described spray coating foaming machine is connected with computer by the output interface of intelligence controlling device, accepts the control signal of computer output and adjusts the work of spray coating foaming machine by control signal;
Environmental device comprises being used to guarantee that material meets the heating of production and construction temperature requirement, attemperator, and is used for leaving the rifle head at material and will drops on space and the temperature required infrared heater of work plane on the work plane; Described heating, attemperator, infrared heater are connected with computer by the output interface of intelligence controlling device respectively, accept the control signal of computer output and carry out corresponding work by control signal;
Retracting device comprises that rectangle reclaims box, the pipeline that is connected with rectangle recovery box, the gatherer that is connected with pipeline, and the regenerating unit that is connected with gatherer, reclaims the box inwall at rectangle and applies sulfureted organic silicon rubber rete; It is outdoor at mould that rectangle reclaims the box cover cap, to all gases or the spray that produces in the production of articles process, reclaims by gatherer, and carry out regeneration by regenerating unit; Described gatherer is connected with computer by the output interface of intelligence controlling device, accepts the control signal of computer output and carries out corresponding work by control signal;
Operational devices, comprise be used to drive ejecting gun by the mobile device of certain track operation, be used to produce the power set of power to realize that mobile device moves, and be used to control power set work to realize the controller of ejecting gun by the certain track operation; Described controller is connected with computer by the output interface of intelligence controlling device, accepts the control signal of computer output and controls power set work by control signal, and the output of controller is connected with power set;
Servicing unit, comprise the console that is used for to the performance parameter of computer input material and customer requirements data, be used to show the indicator that respectively installs duty, be used for convey materials enter the jet mould device the spray coating foaming machine carry material pump, conveying pipeline, and be used to connector that material is flowed in proper order;
Material is risen and is carried through conveying pipeline by the material pump of carrying of servicing unit under the Based Intelligent Control of computer, material in conveying pipeline by the heating of environmental device, attemperator heats, insulation, make material meet the requirements of the production and construction temperature condition, then material is transported in the spray coating foaming machine of jet mould device, under the instruction control of intelligence controlling device, evenly mix by predetermined conditions " standard " requirement, mixed material is sent to ejecting gun in the spray coating foaming machine, ejecting gun moves by certain track under the mobile device of operational devices drives, and penetrate vaporific material in plane spray bundle mode, the work plane of mould chamber and the space on the work plane produce required temperature by infrared heater, under the template action of jet mould device, foam behind the material jet gun head and form goods, all gases that produces in the production of articles process or spray, rectangle recovery box by retracting device is reclaimed by gatherer, and carries out regeneration by regenerating unit.
Described environmental device comprises that also the atomizing material that is used to guarantee from the rifle head penetrates is not subjected to the screen device of wind effect on every side, and screen device is installed in the periphery of described mould chamber.
Described power set are motor.
Described power set are Rare-Earth Magnetic transmission device.
Intelligent environment-friendly jet molding equipment of the present invention, be the performance parameter of material and user's requirement, directly in the computer of input intelligence controlling device, by the intelligence software in the computer running is produced corresponding instruction, directly control and dispatch the mobile device of operational devices, make mobile device realize various running orbits and action, thereby realize intellectualized operation by desired value.
Intelligent environment-friendly jet molding equipment of the present invention; all gases that in the production of articles process, produces or spray; part is landed and is utilized; unemployed part is collected by gatherer by the rectangle recovery box of retracting device; reclaim the back regeneration; thereby realize protection surrounding environment, cleaner production and recycling economy.
Intelligent environment-friendly jet molding equipment of the present invention, its environmental device are to guarantee material in equipment, and the ambient conditions requirement of leaving equipment rear space and work plane is set, is not subject to seasonal restrictions the purpose that the high-quality goods require and increase economic efficiency to reach.
Intelligent environment-friendly jet molding equipment of the present invention, operational devices is considered from running and work plane, can be divided into horizontal operational devices and vertical operational devices; Consider from running time aspect, can be divided into continous way operational devices and discontinuous operational devices; Consider from configuration aspects, can be divided into towed operational devices and grab by the formula operational devices.For horizontal operational devices, being used in work plane is horizontal direction, such as in the building energy conservation engineering, when adopting the PU material, uses on roofing and ground; For vertical operational devices, can be applied in work plane and be vertical direction, when for example adopting the PU expanded material in the building energy conservation engineering, in fields such as external wall heat insulation system or interior heat insulation system, apply in a flexible way, also can use at aspects such as freezers; For grabbing, can comprehensively use, for example the ceiling of building, roofing, ground, vertical body of wall, non-perpendicular body of wall and different in nature work plane by the formula operational devices.
Intelligent environment-friendly jet molding equipment of the present invention is that the performance of material, product properties and functions of the equipments three are organically combined, thus realized efficient, energy-conservation, economize material and increase economic efficiency; And integrated use spraying and perfusion technique adopt the jet mould principle, eliminate its drawback separately, guarantee that size, surface finish, verticality and the uniformity of product obtains Optimal Control; The present invention adopts intellectual technology, realizes automation mechanized operation by computer, both enhances productivity, and guarantees product quality again; The present invention uses man-made environment to simulate to satisfy raw material and foaming technique conditional request, be beneficial to increase gas release, be not subjected to the influence of environment and seasonal variations again, be equivalent to a mobile outdoor factory and carry out production; The present invention adopts environmental device, helps protecting environment, has both realized recycling economy, reaches more cleaning procedure production again.
The invention has the beneficial effects as follows, owing to adopted intelligence controlling device, the jet mould device, environmental device, retracting device, operational devices, servicing unit constitutes intelligent environment-friendly jet molding equipment, material by servicing unit carry that the material pump rises and after conveying pipeline is carried, again through the heating of environmental device, attemperator heats, insulation, make material reach the production and construction temperature condition that predetermined conditions " standard " requires, then be transported in the spray coating foaming machine of jet mould device, under the instruction control of intelligence controlling device, evenly mix by predetermined conditions " standard " requirement, mixed material is sent to ejecting gun in the spray coating foaming machine, ejecting gun moves by certain track under the mobile device of operational devices drives, and penetrate vaporific material in plane spray bundle mode, the work plane of mould chamber and the space on the work plane produce required temperature by infrared heater, under the template action of jet mould device, foam behind the material jet gun head and form goods, all gases that produces in the production of articles process or spray, rectangle recovery box by retracting device is reclaimed by gatherer, and carries out regeneration by regenerating unit.Adopt intelligent environment-friendly jet molding equipment of the present invention, can bring following beneficial effect:
1, owing to adopted intelligence controlling device, can realize full-automatic or semiautomation operation, avoid human factor and Effect of Environmental, quality of item is improved greatly, raw material are not fully exerted, and increase economic efficiency;
2,, can eliminate foam and splash, environmental issue such as floating owing to adopted retracting device, the residual gas reclaiming that produces is utilized, reach more process for cleanly preparing requirement, realize the environment recycling economy, bring into play better economic benefit, eliminate the intrinsic disadvantage of common spray coating foaming machine;
3, owing to adopted environmental device, can avoid the influence of weather and seasonal variations,, realize the whole year, trans-regional application except raining dense fog beyond the highest heavens;
4, owing to adopt the jet mould device to combine, make size, planeness, verticality and the uniformity of goods obtain to guarantee with operational devices;
5, it is fast to have a speed of application, reduces manpower and labour intensity, the characteristics of increasing economic efficiency;
6, for horizontal equipment, can avoid a not only thick but also long conveying pipeline line, make structure compact more;
7, for rectilinear and grab by formula equipment, can disposal molding, realize that step construction puts in place, making has the PU complex of decorative cover, simplified manufacturing technique, operation reduce cost significantly greatly, and be particularly important for external wall heat insulation system in the building energy conservation engineering.
Description of drawings
Below in conjunction with drawings and Examples the present invention is described in further detail; But a kind of intelligent environment-friendly jet molding equipment of the present invention is not limited to embodiment.
Fig. 1 is a formation block diagram of the present invention;
Fig. 2 is the organigram of the horizontal operational devices of the present invention;
Fig. 3 is the organigram of the vertical operational devices of the present invention;
Fig. 4 is the lateral view of Fig. 3;
Fig. 5 is that the present invention grabs the organigram by the formula operational devices.
The specific embodiment
Referring to shown in Figure 1, a kind of intelligent environment-friendly jet molding equipment of the present invention comprises:
Retracting device 4 comprises that rectangle reclaims box, the pipeline that is connected with rectangle recovery box, the gatherer that is connected with pipeline, and the regenerating unit that is connected with gatherer, reclaims the box inwall at rectangle and applies sulfureted organic silicon rubber rete; It is outdoor at the mould of jet mould device 2 that rectangle reclaims the box cover cap, to all gases or the spray that produces in the production of articles process, reclaims by gatherer, and carry out regeneration by regenerating unit; Described gatherer is connected with computer by the output interface of intelligence controlling device 1, accepts the control signal of computer output and carries out corresponding work by control signal;
Material is risen and is carried through conveying pipeline by the material pump of carrying of servicing unit 6 under the Based Intelligent Control of the computer of intelligence controlling device 1, material in conveying pipeline by the heating of environmental device 3, attemperator heats, insulation, the heating of environmental device 3, attemperator heats material earlier, and then be incubated, make material meet the requirements of the production and construction temperature condition, then material is transported in the spray coating foaming machine of jet mould device 2, under the instruction control of intelligence controlling device 1, evenly mix by predetermined conditions " standard " requirement, mixed material is sent to ejecting gun in the spray coating foaming machine, ejecting gun moves by certain track under the mobile device of operational devices 5 drives, and penetrate vaporific material in plane spray bundle mode, the running orbit of the mobile device of operational devices 5 is controlled by the controller that the computer expert of intelligence controlling device 1 crosses operational devices 5, the work plane of the mould chamber of jet mould device 2 and the space on the work plane produce required temperature by infrared heater, be coated with full sulfureted organic silicon rubber rete on the wall of mould chamber (being template), like this, just can make template be convenient to break away from from foaming product, under the template action of jet mould device 2, foam behind the material jet gun head and form goods, because template has been arranged, foaming product is shaped in the mould chamber, template can be designed to various different sizes as required, shape, foaming forms all size under template action, the goods of shape, all gases that produces in the production of articles process or spray, rectangle recovery box by retracting device 4 is reclaimed by gatherer, and carries out regeneration by the regenerating unit of retracting device 4.
Wherein, environmental device 3 also can include and be used to guarantee that the atomizing material from the rifle head penetrates is not subjected to the screen device of wind effect on every side, and screen device is installed in the periphery of the mould chamber of jet mould device 2.Certainly, for compact conformation and saving material, the rectangle of retracting device 4 reclaims box can replace screen device.
Intelligent environment-friendly jet molding equipment of the present invention, be the performance parameter of material and user's requirement, directly in the computer of input intelligence controlling device 1, by the intelligence software in the computer running is produced corresponding instruction, directly control and dispatch the mobile device of operational devices 5, make the mobile device of operational devices 5 realize various running orbits and action, thereby realize intellectualized operation by desired value.
Intelligent environment-friendly jet molding equipment of the present invention; all gases that in the production of articles process, produces or spray; part is landed and is utilized; unemployed part is collected by gatherer by the rectangle recovery box of retracting device 4; reclaim the back regeneration; thereby realize protection surrounding environment, cleaner production and recycling economy.
Intelligent environment-friendly jet molding equipment of the present invention, its environmental device 3 are to guarantee material in equipment, and the ambient conditions requirement of leaving equipment rear space and work plane is set, is not subject to seasonal restrictions the purpose that the high-quality goods require and increase economic efficiency to reach.
Intelligent environment-friendly jet molding equipment of the present invention, operational devices is considered from running and work plane, can be divided into horizontal operational devices and vertical operational devices; Consider from running time aspect, can be divided into continous way operational devices and discontinuous operational devices; Consider from configuration aspects, can be divided into towed operational devices and grab by the formula operational devices.For horizontal operational devices, being used in work plane is horizontal direction, such as in the building energy conservation engineering, when adopting the PU material, on roofing and ground, use, Fig. 2 is the organigram of the horizontal operational devices of the present invention, entire equipment 100 is to be contained on the roller 10, equipment 100 is to realize moving horizontally by roller 10, i.e. instruction according to console 20 moves horizontally, and 30 of templates are along with equipment moves horizontally together, in order to guarantee the levelness of template 30, the other end in template is lifted by lifting rope 40, before the workspace 50 of ejecting gun is located at template 30; For vertical operational devices, can be applied in work plane and be vertical direction, when for example adopting the PU expanded material in the building energy conservation engineering, in fields such as external wall heat insulation system or interior heat insulation system, apply in a flexible way, also can use at aspects such as freezers, Fig. 3 is the organigram of the vertical operational devices of the present invention, Fig. 4 is the lateral view of Fig. 3, entire equipment 100 is placed on ground, the workspace 50 of ejecting gun is to realize that by pulley assembly 11 it moves up and down, i.e. instruction according to console 20 moves up and down, and 30 workspaces 50 along with ejecting gun of template move up and down together; For grabbing by the formula operational devices, can comprehensively use, the for example ceiling of building, roofing, ground, vertical body of wall, non-perpendicular body of wall and different in nature work plane, Fig. 5 is that the present invention grabs the organigram by the formula operational devices, equipment 100 is contained on the wheel car 12 and can moves, 30 of templates are taken action by grabbing by grabbing of device 60, can be in level, vertical or other angular range inner conversion.
Intelligent environment-friendly jet molding equipment of the present invention is that the performance of material, product properties and functions of the equipments three are organically combined, thus realized efficient, energy-conservation, economize material and increase economic efficiency; And integrated use spraying and perfusion technique adopt the jet mould principle, eliminate its drawback separately, guarantee that size, surface finish, verticality and the uniformity of product obtains Optimal Control; The present invention adopts intellectual technology, realizes automation mechanized operation by computer, both enhances productivity, and guarantees product quality again; The present invention uses man-made environment to simulate to satisfy raw material and foaming technique conditional request, be beneficial to increase gas release, be not subjected to the influence of environment and seasonal variations again, be equivalent to a mobile outdoor factory and carry out production; The present invention adopts environmental device, helps protecting environment, has both realized recycling economy, reaches more cleaning procedure production again.
The foregoing description only is used for further specifying intelligent environment-friendly jet molding equipment of the present invention; but the present invention is not limited to embodiment; every foundation technical spirit of the present invention all falls in the protection domain of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment did.
Claims (4)
1. intelligent environment-friendly jet molding equipment is characterized in that: comprising:
Intelligence controlling device comprises computer, is arranged on the software that is used to realize controlling other device electromechanical integration coordination in the computer, and is used for installing some interfaces that realization is electrically connected with other;
The jet mould device, comprise the ejecting gun with plane spray bundle the spray coating foaming machine, can make the mixed material foaming of described ejecting gun ejection form the mould chamber of goods, be coated with full sulfureted organic silicon rubber rete on the mould locular wall, and the viscosity indicator that is used to test the material viscosity; Described viscosity indicator is connected with computer by the input interface of intelligence controlling device, to the computer output signal, described spray coating foaming machine is connected with computer by the output interface of intelligence controlling device, accepts the control signal of computer output and adjusts the work of spray coating foaming machine by control signal;
Environmental device comprises being used to guarantee that material meets the heating of production and construction temperature requirement, attemperator, and is used for leaving the rifle head at material and will drops on space and the temperature required infrared heater of work plane on the work plane; Described heating, attemperator, infrared heater are connected with computer by the output interface of intelligence controlling device respectively, accept the control signal of computer output and carry out corresponding work by control signal;
Retracting device comprises that rectangle reclaims box, the pipeline that is connected with rectangle recovery box, the gatherer that is connected with pipeline, and the regenerating unit that is connected with gatherer, reclaims the box inwall at rectangle and applies sulfureted organic silicon rubber rete; It is outdoor at mould that rectangle reclaims the box cover cap, to all gases or the spray that produces in the production of articles process, reclaims by gatherer, and carry out regeneration by regenerating unit; Described gatherer is connected with computer by the output interface of intelligence controlling device, accepts the control signal of computer output and carries out corresponding work by control signal;
Operational devices, comprise be used to drive ejecting gun by the mobile device of certain track operation, be used to produce the power set of power to realize that mobile device moves, and be used to control power set work to realize the controller of ejecting gun by the certain track operation; Described controller is connected with computer by the output interface of intelligence controlling device, accepts the control signal of computer output and controls power set work by control signal, and the output of controller is connected with power set;
Servicing unit, comprise the console that is used for to the performance parameter of computer input material and customer requirements data, be used to show the indicator that respectively installs duty, be used for convey materials enter the jet mould device the spray coating foaming machine carry material pump, conveying pipeline, and be used to connector that material is flowed in proper order;
Material is risen and is carried through conveying pipeline by the material pump of carrying of servicing unit under the Based Intelligent Control of computer, material in conveying pipeline by the heating of environmental device, attemperator heats, insulation, make material meet the requirements of the production and construction temperature condition, then material is transported in the spray coating foaming machine of jet mould device, under the instruction control of intelligence controlling device, evenly mix by predetermined conditions " standard " requirement, mixed material is sent to ejecting gun in the spray coating foaming machine, ejecting gun moves by certain track under the mobile device of operational devices drives, and penetrate vaporific material in plane spray bundle mode, the work plane of mould chamber and the space on the work plane produce required temperature by infrared heater, under the template action of jet mould device, foam behind the material jet gun head and form goods, all gases that produces in the production of articles process or spray, rectangle recovery box by retracting device is reclaimed by gatherer, and carries out regeneration by regenerating unit.
2. a kind of intelligent environment-friendly jet molding equipment according to claim 1, it is characterized in that: described environmental device comprises that also the atomizing material that is used to guarantee from the rifle head penetrates is not subjected to the screen device of wind effect on every side, and screen device is installed in the periphery of described mould chamber.
3. a kind of intelligent environment-friendly jet molding equipment according to claim 1 is characterized in that: described power set are motor.
4. a kind of intelligent environment-friendly jet molding equipment according to claim 1 is characterized in that: described power set are Rare-Earth Magnetic transmission device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710008634A CN100582420C (en) | 2007-02-15 | 2007-02-15 | Intelligent environment-friendly jet molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710008634A CN100582420C (en) | 2007-02-15 | 2007-02-15 | Intelligent environment-friendly jet molding equipment |
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| Publication Number | Publication Date |
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| CN101245665A true CN101245665A (en) | 2008-08-20 |
| CN100582420C CN100582420C (en) | 2010-01-20 |
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| CN200710008634A Expired - Fee Related CN100582420C (en) | 2007-02-15 | 2007-02-15 | Intelligent environment-friendly jet molding equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105908952A (en) * | 2016-04-02 | 2016-08-31 | 淮南师范学院 | Scissor type upper wall processing robot and electrical system thereof |
| CN111345668A (en) * | 2018-12-21 | 2020-06-30 | 苏州西顿家用自动化有限公司 | Automatic feeding mechanism of automatic cooker |
-
2007
- 2007-02-15 CN CN200710008634A patent/CN100582420C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105908952A (en) * | 2016-04-02 | 2016-08-31 | 淮南师范学院 | Scissor type upper wall processing robot and electrical system thereof |
| CN105908952B (en) * | 2016-04-02 | 2017-12-29 | 淮南师范学院 | A kind of scissor-type roof machining robot and its electricity system |
| CN111345668A (en) * | 2018-12-21 | 2020-06-30 | 苏州西顿家用自动化有限公司 | Automatic feeding mechanism of automatic cooker |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100582420C (en) | 2010-01-20 |
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Granted publication date: 20100120 Termination date: 20180215 |