CN101228922A - Cooling flaying method and device of legume and maize - Google Patents
Cooling flaying method and device of legume and maize Download PDFInfo
- Publication number
- CN101228922A CN101228922A CNA2007100368761A CN200710036876A CN101228922A CN 101228922 A CN101228922 A CN 101228922A CN A2007100368761 A CNA2007100368761 A CN A2007100368761A CN 200710036876 A CN200710036876 A CN 200710036876A CN 101228922 A CN101228922 A CN 101228922A
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- China
- Prior art keywords
- skin
- beancurd
- discharging opening
- machine
- corn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/10—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs for shelling peas or beans
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/01—Pulses or legumes in form of whole pieces or fragments thereof, without mashing or comminuting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
- B02B1/08—Conditioning grain with respect to temperature or water content
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
Abstract
The invention relates to a cooling peeling method of beans and corn and peeling equipment thereof. The method relates to rapidly low temperature cooling of beans and corn to concentrate and separate the bean hull fiber and the corn hull fiber with the cores thereof, and separating the hulls with the kernels with wind power after abrasive peeling with drum apparatus. The peeling equipment comprises a delivery mechanism, a permanent magnet drum, a screening machine, a low temperature cooling machine, a peeling machine, a kernel hull separating machine, a soybean hull temporary storing house, a soybean hull grinder and a soybean hull granulator, which are connected according to the technique sequence. A wind isolating curtain is respectively arranged on the feed inlet and the feed outlet of the low temperature cooling machine. The peeling machine is provided with an outer drum and an inner drum. A feed discharging screw is respectively arranged inside the feed outlet of the low temperature cooling machine and the feed outlet of the soybean hull temporary storing house. The invention has the advantages of improving the peeling rate, increasing the soybean meal content, small volume of the processing equipment, low energy consumption, simple process technique, short time, high peeling rate and good quality of the products after peeling.
Description
Technical field
The present invention relates to the processing method and the process equipment of a kind of beans and corn, particularly a kind of beans and corn cooling barking method and peeling device.
Technical background
Along with international fishery resources constantly reduce, the continuous development of aquaculture, the feed demand is increasing, has adopted soybean at present both at home and abroad in expressing process, defilming soybean is improved the protein content of dregs of beans.But all adopted traditional steam earlier soybean skin to be softened at present both at home and abroad, make soybean skin and benevolence separately, dry the method that broken peeling is handled again, because the softening barking method of this traditional steam soybean, the peeling equipment investment is big, heat energy consumes high, land use area is big, the process operation complexity, and must there be special-purpose factory building to settle, adopt steam softening in addition, oven dry, pulverize in a single day to control in the peeling processing mode process and deal with improperly, also can cause influence to the peas protein composition, pulverize the peeling separate mode owing to adopt, in pulverizing the peeling separation process, also can cause the tiny beans of a part to run off with skin of beancurd.
Summary of the invention
The objective of the invention is at the defective that exists in the prior art, the invention provides a kind of beans and corn cooling barking method and peeling device.The feature of beans and corn cooling barking method is that beans and corn are carried out quick sub-cooled after the screening cleaning, among-40 ° to-60 ° cryogenic box environment that make at normal temperatures that soybean enters fast, make skin of beancurd under low temperature condition, moisture in the skin of beancurd obtains rapid solidification, the skin of beancurd structure embrittlement that hardens, cause the skin of beancurd fiber, corn wrapper fibre shrinks and beans nuclear, the corn nuclear structure separates, again with cooled soybean, corn is put into skinning machine, adopt drum apparatus to grind the sassafras peeling, the embrittlement because the soybean epidermis after the process sub-cooled is handled hardens, make soybean in the stainless steel drum friction process, skin of beancurd is separated fast with beans nuclear, and then with soybean, corn is put into the skin meat separator and is adopted the wind-force mode to carry out the Pi Ren separation.
The peeling device mainly comprises: pipe magnetic separator; screening machine; cryocooler; skinning machine; the skin of beancurd pulverizer; granulator and controller; it is characterized in that described feeder is connected with pipe magnetic separator; pipe magnetic separator be connected with the screening machine charging aperture; one side of screening machine is provided with the outlet of screening machine impurity; the screening machine discharging opening is connected with the sub-cooled machine inlet capable; be provided with cryocooler discharging rotation auger in the cryocooler discharging opening; the sub-cooled machine inlet capable; the cryocooler discharging opening is equipped with the cryocooler flexible sheet material and it use as ventilation stopping curtain respectively; cryocooler adopts the wind cylinder type type of cooling; the chilling temperature scope of cryocooler is-40C °～-60C °; be 30 seconds～1 minute cool time; Cryo Refrigerator is connected with the cryocooler air inlet by the air channel; the cryocooler discharging opening is connected with the skinning machine charging aperture; skinning machine is provided with outer cylinder and interior cylinder; the outer cylinder of skinning machine and interior cylinder adopt stainless steel to make; one side of skinning machine is provided with the skinning machine inlet scoop; the skinning machine inlet scoop is connected through the blower fan of aspiration channel with the skin meat separator; the skinning machine discharging opening is connected with skin meat separator charging aperture through elevator; the skin meat separator is provided with the thin light skin of beancurd discharging opening of skin meat separator beans discharging opening and skin meat separator skin of beancurd discharging opening and skin meat separator; the thin light skin of beancurd discharging opening of skin meat separator beans discharging opening and skin meat separator is connected with the temporary warehouse charging aperture of skin of beancurd; the temporary warehouse of skin of beancurd is provided with the auger discharging opening at the bottom of the storehouse; the auger discharging opening is connected with skin of beancurd pulverizer charging aperture; skin of beancurd pulverizer discharging opening is connected with skin of beancurd granulator charging aperture; one side of skin of beancurd granulator is provided with discharging opening; this device is provided with controller; be provided with computer program in the controller; each equipment is through sensor and be electrically connected lead and be connected with controller, and controller is provided with control button and display screen.
Advantage of the present invention is to adopt the barking method and peeling device of quick sub-cooled beans and corn, improved the peeling rate, increased the dregs of beans protein content, the process equipment volume is little, small investment, energy resource consumption is low, processing technology is simple, peeling process time weak point, peeling rate height, that beans is removed the peel processing quality is good.
Description of drawings
Fig. 1 decortication process flow process of the present invention and equipment schematic diagram.
1 feeder; 2 pipe magnetic separators; 3 screening machines; 4 screening machine charging apertures; 5 screening machine discharging openings; the outlet of 6 screening machine impurity; 7 Cryo Refrigerators; 8 Cryo Refrigerator ajutages; 9 cryocooler; 10 sub-cooled machine inlet capables; 11 cryocooler dischargings rotation auger; 12 cryocooler discharging openings; 13 cryocooler air inlets; 14 cryocooler flexible sheet material and it use as ventilation stopping curtain; 15 skinning machines; 16 skinning machine charging apertures; 17 skinning machine stainless steel drums; 18 skinning machine inlet scoops; 19 skinning machine discharging openings; 20 blower fans; 21 aspiration channels; 22 elevators; 23 skin meat separators; 24 skin meat separator charging apertures; 25 skin meat separator beans discharging openings; 26 fan outlets; 27 skin meat separator skin of beancurd discharging openings; the thin light skin of beancurd discharging opening of 28 skin meat separators; the temporary warehouse of 29 skin of beancurd; the temporary warehouse charging aperture of 30 skin of beancurd; auger at the bottom of the temporary warehouse of 31 skin of beancurd; auger discharging opening at the bottom of the temporary warehouse of 32 skin of beancurd; 33 skin of beancurd pulverizers; 34 skin of beancurd pulverizer charging apertures; 35 skin of beancurd pulverizer discharging openings; 36 skin of beancurd granulators; 37 skin of beancurd granulator charging apertures; 38 skin of beancurd granulator discharging openings; 39 controllers; 40 controller display screens; 41 controller buttons; 42 are electrically connected lead.
The specific embodiment
Further specify embodiments of the invention below in conjunction with accompanying drawing:
It is the decortication process of quick sub-cooled beans and corn that the present invention adopts beans and corn cooling barking method, beans and corn are carried out quick sub-cooled after the screening cleaning, among-40 ° to-60 ° cryogenic box environment that make at normal temperatures that soybean enters fast, through cooling in 30 seconds～1 minute, make skin of beancurd under quick low temperature condition, moisture in the skin of beancurd obtains rapid solidification, the skin of beancurd structure embrittlement that hardens, cause the skin of beancurd fiber, corn wrapper fibre shrinks and beans nuclear, the corn nuclear structure separates, again with cooled soybean, corn is put into skinning machine, adopt drum apparatus to grind the sassafras peeling, the embrittlement because the soybean epidermis after the process sub-cooled is handled hardens, make soybean in the opposite spin friction process of stainless steel internal and external cylinder, skin of beancurd is separated fast with beans nuclear, and then with soybean, corn is put into the skin meat separator and is adopted the wind-force mode to carry out the Pi Ren separation.
Owing to adopted the decortication process of quick sub-cooled beans and corn, the equipment and the processing technology of traditional soybean peeling processing have thoroughly been changed, by quick cooling decortication process, can guarantee that soybean is in the peeling process, the soybean protein composition can not obtain any change, and the defilming soybean rate can arrive more than 96%.Peeled soybeans does not squeeze the dregs of beans protein content of back production 43% at present, and the dregs of beans protein content of producing through the squeezing of the soybean after the peeling can reach more than 48%, this will significantly reduce fish meal to the mixing of feed, and effectively reduce feed cost and improve the feeding value of dregs of beans.And the application by skin of beancurd pulverizer and granulator promotes value of the product, and resource is fully utilized.
Referring to Fig. 1, the peeling device mainly is made up of pipe magnetic separator, screening machine, cryocooler, skinning machine, skin of beancurd pulverizer, granulator and controller.Feeder 1 is connected with pipe magnetic separator 2, soybean enters pipe magnetic separator 2 by feeder 1 and carries out the iron tramp cleaning, then by screening machine charging aperture 4, soybean behind the cleaning iron tramp is sent into screening machine 3, pipe magnetic separator 2 is connected with screening machine charging aperture 4, flow into cryocooler 9 through the soybean after the impurity screening from screening machine discharging opening 5, screening machine discharging opening 5 is connected with sub-cooled machine inlet capable 10, flows out (focusing on after the collection) through the impurity after the screening from screening machine impurity outlet 6.Cryo Refrigerator 7 connects cryocooler air inlet 13 by Cryo Refrigerator ajutage 8 and gives cooler 9 air-supplies.Flow into cryocooler 9 through the soybean after the screening from screening machine 3, by cryocooler discharging rotation auger 11 soybean is delivered to cryocooler discharging opening 12, in order to keep the temperature in the cryocooler 9, cryocooler flexible sheet material and it use as ventilation stopping curtain 14 has been installed respectively at sub-cooled machine inlet capable 10 and cryocooler discharging opening 12.Cryocooler discharging opening 12 is connected with skinning machine charging aperture 16, flow into skinning machine 15 through cooled soybean by cooler discharging opening 12 and skinning machine charging aperture 16, grind the sassafras peeling through 17 pairs of cooled soybean of skinning machine stainless steel drum, one side of skinning machine 15 is provided with skinning machine inlet scoop 18, skinning machine inlet scoop 18 is connected with the blower fan 20 of skin meat separator 23 through aspiration channel 21, Pi Ren separates the tiny skin of beancurd discharging opening 28 of blower fan and is connected with the temporary warehouse charging aperture 30 of skin of beancurd, and 26 is fan outlet.In the peeling process, siphon away the tiny skin of beancurd of part by aspiration channel 21; through the tiny skin of beancurd discharging opening 28 of skin meat separator; the temporary warehouse charging aperture 30 of skin of beancurd enters the temporary warehouse 29 of skin of beancurd and keeps in; by elevator 22 skin benevolence mixture is entered skin meat separator 23 by skin meat separator charging aperture 24 by skinning machine discharging opening 19 through the skin benevolence mixture after the friction; flow out (transporting or transport other job shop) through the clean beans after separating by skin meat separator beans discharging opening 25; flow into the temporary warehouse 29 of skin of beancurd through the skin of beancurd after separating by skin meat separator skin of beancurd discharging opening 27; the temporary warehouse 29 of skin of beancurd is connected with skin meat separator skin of beancurd discharging opening 27; regularly or quantitatively by auger 31 at the bottom of the temporary warehouse of skin of beancurd with skin of beancurd via the temporary warehouse of skin of beancurd at the bottom of auger discharging opening 32; skin of beancurd pulverizer charging aperture 34 is transported in the skin of beancurd pulverizer 33 to be pulverized; skin of beancurd after the pulverizing is via skin of beancurd pulverizer discharging opening 35; skin of beancurd granulator charging aperture 37 enters skin of beancurd granulator 36 and granulates, and the skin of beancurd particle of making flows out (transporting or transport other job shop) by skin of beancurd granulator discharging opening 38.
Each equipment is through sensor and be electrically connected lead 42 and be connected with controller 39, each equipment position working condition is through sensor and be electrically connected lead 42 and send controller 39 to, and be presented on the display screen by the equipment working condition of controller display screen 40 with each position, be provided with control program in the computer of controller 39, controller is handled a whole set of peeling device by button 41.
Claims (6)
1. beans and corn cooling barking method, it is characterized in that beans and corn are carried out quick sub-cooled to be shunk with beans nuclear, corn nuclear structure skin of beancurd fiber, corn wrapper fibre to separate after the screening cleaning, again cooled soybean, corn are put into skinning machine and ground the sassafras peeling, and then put into the skin meat separator and carry out the Pi Ren separation through the wind-force mode through drum apparatus.
2. a kind of beans according to claim 1 and corn cooling barking method, it is characterized in that described quick sub-cooled temperature for-40C °～-60C °, be 30 seconds～1 minute cool time.
3. the peeling device of beans and corn cooling barking method special use; mainly comprise according to the used peeling device of the barking method of claim 1: pipe magnetic separator; screening machine; cryocooler; skinning machine; the skin of beancurd pulverizer; granulator and controller; it is characterized in that described feeder is connected with pipe magnetic separator; pipe magnetic separator is connected with the screening machine charging aperture; one side of screening machine is provided with the outlet of screening machine impurity; the screening machine discharging opening is connected with the sub-cooled machine inlet capable; be provided with cryocooler discharging rotation auger in the cryocooler discharging opening; the sub-cooled machine inlet capable; the cryocooler discharging opening is equipped with the cryocooler flexible sheet material and it use as ventilation stopping curtain respectively; cryocooler adopts the wind cylinder type type of cooling; Cryo Refrigerator is connected with the cryocooler air inlet by the air channel; the cryocooler discharging opening is connected with the skinning machine charging aperture; skinning machine is provided with outer cylinder and interior cylinder; one side of skinning machine is provided with the skinning machine inlet scoop; the skinning machine inlet scoop is connected through the blower fan of aspiration channel with the skin meat separator; the skinning machine discharging opening is connected with skin meat separator charging aperture through elevator; the skin meat separator is provided with the thin light skin of beancurd discharging opening of skin meat separator beans discharging opening and skin meat separator skin of beancurd discharging opening and skin meat separator; the thin light skin of beancurd discharging opening of skin meat separator beans discharging opening and skin meat separator is connected with the temporary warehouse charging aperture of skin of beancurd; the temporary warehouse of skin of beancurd is provided with the auger discharging opening at the bottom of the storehouse; the auger discharging opening is connected with skin of beancurd pulverizer charging aperture; skin of beancurd pulverizer discharging opening is connected with skin of beancurd granulator charging aperture, and a side of skin of beancurd granulator is provided with discharging opening.
4. the peeling device of a kind of beans according to claim 3 and the special use of corn cooling barking method, it is characterized in that described peeling device is provided with controller, be provided with computer program in the controller, each equipment is through sensor and be electrically connected lead and be connected with controller, and controller is provided with control button and display screen.
5. the peeling device of a kind of beans according to claim 3 and the special use of corn cooling barking method is characterized in that the outer cylinder of described skinning machine and interior cylinder adopt stainless steel to make.
6. the peeling device of a kind of beans according to claim 3 and corn cooling barking method special use, the chilling temperature scope that it is characterized in that described cryocooler for-40C °～-60C °.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100368761A CN101228922A (en) | 2007-01-26 | 2007-01-26 | Cooling flaying method and device of legume and maize |
| PCT/CN2008/070093 WO2008092394A1 (en) | 2007-01-26 | 2008-01-11 | The skinning method and device for beans or corn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100368761A CN101228922A (en) | 2007-01-26 | 2007-01-26 | Cooling flaying method and device of legume and maize |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100098199A Division CN101233951B (en) | 2007-01-26 | 2007-01-26 | Method and apparatus for peeling skin of legume or corn off |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101228922A true CN101228922A (en) | 2008-07-30 |
Family
ID=39673669
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100368761A Pending CN101228922A (en) | 2007-01-26 | 2007-01-26 | Cooling flaying method and device of legume and maize |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN101228922A (en) |
| WO (1) | WO2008092394A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106360757A (en) * | 2016-09-05 | 2017-02-01 | 合肥元政农林生态科技有限公司 | Soybean peeling method |
| CN106376942A (en) * | 2016-09-07 | 2017-02-08 | 合肥元政农林生态科技有限公司 | Sesame dehulling method |
| CN111358025A (en) * | 2020-04-28 | 2020-07-03 | 湖北科技学院 | Pod breaking mechanism in pod removing machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112167678A (en) * | 2020-10-22 | 2021-01-05 | 讷河市笙得利农业科技发展有限公司 | Low-temperature soybean dehulling process |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58121767A (en) * | 1982-01-08 | 1983-07-20 | Ajinomoto Co Inc | Preparation of processed food |
| BE902584A (en) * | 1985-06-04 | 1985-12-04 | Handelsmij C A Suy Nv | Fruit and grain peeling method - cools or freezes before mechanical treatment |
| JPS62198364A (en) * | 1986-02-25 | 1987-09-02 | Fuji Oil Co Ltd | Processing of soybean |
| JP2576903B2 (en) * | 1989-10-09 | 1997-01-29 | 高浜酸素 株式会社 | Cultivating peeled seed production apparatus and cultivated peeled seed production method |
| CN1267487A (en) * | 1999-03-18 | 2000-09-27 | 周玉林 | soybean peeling technology and equipment |
| DE50015398D1 (en) * | 2000-08-30 | 2008-11-20 | Buehler Ag | Schalenseparator |
| CN1442070A (en) * | 2003-01-08 | 2003-09-17 | （株）引特抒宜杰 | Production equipment of crude soybean micro powder possessing high functional full fat activity |
| CN200990849Y (en) * | 2007-01-26 | 2007-12-19 | 上海英颁斯物流科技有限公司 | Beans and maize cooling-peeling device |
| CN200980319Y (en) * | 2007-03-02 | 2007-11-28 | 上海英颁斯物流科技有限公司 | Beans and corn cooling skin-removing device |
-
2007
- 2007-01-26 CN CNA2007100368761A patent/CN101228922A/en active Pending
-
2008
- 2008-01-11 WO PCT/CN2008/070093 patent/WO2008092394A1/en active Application Filing
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106360757A (en) * | 2016-09-05 | 2017-02-01 | 合肥元政农林生态科技有限公司 | Soybean peeling method |
| CN106376942A (en) * | 2016-09-07 | 2017-02-08 | 合肥元政农林生态科技有限公司 | Sesame dehulling method |
| CN111358025A (en) * | 2020-04-28 | 2020-07-03 | 湖北科技学院 | Pod breaking mechanism in pod removing machine |
| CN111358025B (en) * | 2020-04-28 | 2023-12-15 | 湖北科技学院 | Pod breaking mechanism in pod removing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2008092394A1 (en) | 2008-08-07 |
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Open date: 20080730 |