CN101225808A - A gas/liquid driven reciprocating piston compressor or liquid pump - Google Patents
A gas/liquid driven reciprocating piston compressor or liquid pump Download PDFInfo
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Abstract
本发明公开了一种气/液驱动的往复活塞式压缩机或液体泵,由压缩机或液体泵机体、流体吸入、排出控制系统和动力源进/出控制系统组成,其驱动力不使用动力电,而采用具有压力的气源和液压源;本发明采用工作腔对置的往复活塞形式,通过电磁阀控制两侧动力腔交替充入、排出动力源,驱动活塞在缸体内做往复运动,实现两侧工作腔中流体的交替增压。本发明的能量驱动方式和压缩机或液体泵结构型式,使得往复活塞式压缩机或液体泵不依赖于电力驱动,结构简单、紧凑,减小了摩擦损失,提高了机械效率,有效减少了几何尺寸,可广泛地应用于工业领域,尤其是航空、航天、航海及军工等有特殊要求的气体或液体增压领域。
The invention discloses a reciprocating piston compressor or liquid pump driven by air/liquid, which is composed of a compressor or liquid pump body, a fluid suction and discharge control system and a power source in/out control system, and its driving force does not use power Electricity, and the use of air and hydraulic sources with pressure; the present invention adopts the form of reciprocating pistons with opposite working chambers, and controls the power chambers on both sides to alternately charge and discharge power sources through electromagnetic valves, and drives the pistons to reciprocate in the cylinder. , to achieve alternate pressurization of the fluid in the working chambers on both sides. The energy-driven mode and the structure of the compressor or liquid pump of the present invention make the reciprocating piston compressor or liquid pump not dependent on electric drive, the structure is simple and compact, the friction loss is reduced, the mechanical efficiency is improved, and the geometry is effectively reduced. It can be widely used in industrial fields, especially in the field of gas or liquid pressurization with special requirements such as aviation, aerospace, navigation and military industry.
Description
技术领域technical field
本发明涉及一种流体动力机械,特别是一种气/液驱动的往复活塞式压缩机或液体泵。The invention relates to a fluid power machine, in particular to a gas/liquid driven reciprocating piston compressor or liquid pump.
背景技术Background technique
压缩机或液体泵作为压缩和输送气体或液体的动力机械被广泛地应用于需要高压气体或液体环节的各个工业领域。一般情况下,压缩机或液体泵使用电力作为动力,以电机作为原动机,电机直联或是通过联轴器或皮带轮等与压缩机或液体泵主轴间接联接,将电能转化为机械能,驱动压缩机或液体泵对气体或液体做功,完成增压过程。这种传统的压缩机或液体泵,驱动方式不易替换,且存在结构复杂,摩擦损失大,机械效率低,外形尺寸和重量大等缺点。在一些不能提供动力电又需要高压气体或液体的特殊工业场合和领域(有一定压力的气源或液压源),则传统的压缩机或液体泵不能够使用。Compressors or liquid pumps, as power machinery for compressing and transporting gas or liquid, are widely used in various industrial fields that require high-pressure gas or liquid links. In general, compressors or liquid pumps use electricity as power and motors as prime movers. The motors are directly connected or indirectly connected to the compressor or liquid pump shaft through couplings or pulleys to convert electrical energy into mechanical energy to drive compression. The machine or liquid pump does work on the gas or liquid to complete the pressurization process. Such traditional compressors or liquid pumps are difficult to replace in driving mode, and have disadvantages such as complex structure, large friction loss, low mechanical efficiency, large size and weight. In some special industrial occasions and fields (air source or hydraulic source with a certain pressure) that cannot provide power and electricity and require high-pressure gas or liquid, traditional compressors or liquid pumps cannot be used.
发明内容Contents of the invention
为了解决上述背景技术中存在的缺陷或不足,本发明的目的在于,提供一种气/液驱动的往复活塞式压缩机或液体泵。In order to solve the defects or deficiencies in the above-mentioned background technology, the object of the present invention is to provide a gas/liquid driven reciprocating piston compressor or liquid pump.
为了实现上述任务,本发明采用如下的技术解决方案:In order to realize above-mentioned task, the present invention adopts following technical solution:
一种气/液驱动的往复活塞式压缩机或液体泵,其特征在于,由压缩机机体或液体泵机体、流体吸入、排出控制系统以及动力源进/出控制系统组成,所述的动力源是压力气源或液压源;A gas/liquid driven reciprocating piston compressor or liquid pump is characterized in that it consists of a compressor body or a liquid pump body, a fluid suction and discharge control system, and a power source in/out control system, the power source It is a pressure gas source or hydraulic pressure source;
所述的压缩机机体或液体泵机体为左右对称的圆柱体结构,包括缸体,缸体中放置有由动力活塞和工作活塞构成的往复活塞,往复活塞与缸体采用动密封;工作活塞相对动力活塞镜像设置,在缸体中形成两个动力腔和两个工作腔;形成的两个动力腔和两个工作腔使得动力源可交替充入两个动力腔中,交替驱动往复活塞对两个工作腔中的流体增压;The compressor body or the liquid pump body is a left-right symmetrical cylinder structure, including a cylinder body, a reciprocating piston composed of a power piston and a working piston is placed in the cylinder body, and the reciprocating piston and the cylinder body adopt a dynamic seal; the working piston is opposite to each other. The power piston is set in mirror image, forming two power chambers and two working chambers in the cylinder; the two power chambers and two working chambers are formed so that the power source can be alternately filled into the two power chambers, and the reciprocating piston is alternately driven to the two Fluid pressurization in a working chamber;
流体吸入、排出控制系统包括:位于工作腔的缸体壁面上开设的流体吸入、排出通孔,其中,吸入通孔上设置有流体吸入单向阀,排出通孔上设置有流体排出单向阀,流体吸入单向阀和流体排出单向阀分别与流体吸入管和流体排出管相连,流体排出管通过流体排出调节阀与流体储罐相连,流体吸入管与流体吸入调节阀相连;The fluid suction and discharge control system includes: a fluid suction and discharge through hole located on the cylinder wall of the working chamber, wherein a fluid suction check valve is provided on the suction through hole, and a fluid discharge check valve is provided on the discharge through hole , the fluid suction one-way valve and the fluid discharge one-way valve are respectively connected with the fluid suction pipe and the fluid discharge pipe, the fluid discharge pipe is connected with the fluid storage tank through the fluid discharge regulating valve, and the fluid suction pipe is connected with the fluid suction regulating valve;
动力源进/出控制系统包括:位于动力腔壁面上开设的两个动力源进/出通孔,动力源进/出通孔与动力源进/出管相连,动力源进/出管上设置有电磁阀,由电磁阀控制两个动力腔交替地进行不断的充入、排出动力源过程。The power source in/out control system includes: two power source in/out through holes located on the wall of the power chamber, the power source in/out through holes are connected with the power source in/out pipe, and the power source in/out pipe is set There is a solenoid valve, and the two power chambers are controlled by the solenoid valve to alternately carry out the process of continuously charging and discharging the power source.
本发明的气/液驱动的往复活塞式压缩机或液体泵带来的技术特点是:The technical characteristics brought by the gas/liquid-driven reciprocating piston compressor or liquid pump of the present invention are:
1、压缩机或液体泵不依赖于动力电,以具有一定压力的气源或液压源作为动力源来驱动压缩机或液体泵工作。1. The compressor or liquid pump does not rely on power electricity, and uses the air source or hydraulic source with a certain pressure as the power source to drive the compressor or liquid pump to work.
2、两工作腔及动力腔相对往复活塞镜像设置,使得动力源可通过往复活塞交替工作来提高工作腔中的流体压力,工作效率高。2. The two working chambers and the power chamber are arranged in mirror images relative to the reciprocating piston, so that the power source can increase the fluid pressure in the working chamber through the alternate work of the reciprocating piston, and the work efficiency is high.
3、往复活塞是由一个动力活塞和两个工作活塞组成,动力活塞和工作活塞一体化设计或刚性连接,工作活塞相对动力活塞镜像放置。3. The reciprocating piston is composed of a power piston and two working pistons. The power piston and the working piston are integrated or rigidly connected, and the working piston is placed in a mirror image relative to the power piston.
本发明的气/液驱动的往复活塞式压缩机或液体泵,采用工作腔对置的往复活塞形式,通过电磁阀控制两侧动力腔交替充入、排出动力源,驱动活塞在缸体内做往复运动,实现两侧工作腔中流体的交替增压。本发明的能量驱动方式和压缩机或液体泵结构型式,使得往复活塞式压缩机或液体泵不依赖于电力驱动,结构简单、紧凑,减小了摩擦损失,提高了机械效率,有效减少了几何尺寸,可广泛地应用于工业领域,尤其是航空、航天、航海及军工等有特殊要求的气体或液体增压领域。The gas/liquid-driven reciprocating piston compressor or liquid pump of the present invention adopts the form of reciprocating pistons with opposite working chambers, and controls the power chambers on both sides to alternately charge and discharge power sources through electromagnetic valves, and the driving pistons work in the cylinder. The reciprocating motion realizes the alternate pressurization of the fluid in the working chambers on both sides. The energy drive mode and the structure of the compressor or liquid pump of the present invention make the reciprocating piston compressor or liquid pump not dependent on electric drive, the structure is simple and compact, the friction loss is reduced, the mechanical efficiency is improved, and the geometry is effectively reduced. It can be widely used in industrial fields, especially in the field of gas or liquid pressurization with special requirements such as aviation, aerospace, navigation and military industry.
附图说明Description of drawings
图1是本发明的气/液驱动的往复活塞式压缩机或液体泵的一种结构示意图。图中的标号分别表示:1、缸体,2、动力活塞,3、工作活塞,4、动力腔,5、工作腔,6、流体排出单向阀,7、流体吸入单向阀,8、流体排出管,9、流体吸入管,10、电磁阀,11、12、动力源进/出管,13、流体吸入调节阀,14、流体排出调节阀,15、流体储罐;Fig. 1 is a schematic structural view of the air/liquid driven reciprocating piston compressor or liquid pump of the present invention. The labels in the figure represent respectively: 1, cylinder body, 2, power piston, 3, working piston, 4, power chamber, 5, working chamber, 6, fluid discharge check valve, 7, fluid suction check valve, 8, Fluid discharge pipe, 9, fluid suction pipe, 10, solenoid valve, 11, 12, power source inlet/outlet pipe, 13, fluid suction regulating valve, 14, fluid discharge regulating valve, 15, fluid storage tank;
图2是本发明的气/液驱动的往复活塞式压缩机或液体泵的又一种结构示意图。图中,1、缸体,2、动力活塞,3、工作活塞,4、动力腔,5、工作腔,6、流体排出单向阀,7、流体吸入单向阀,8、流体排出管,9、流体吸入管,10、电磁阀,11、12、动力源进/出管,14、流体排出调节阀,15、流体储罐;Fig. 2 is another structural schematic view of the air/liquid driven reciprocating piston compressor or liquid pump of the present invention. In the figure, 1. Cylinder body, 2. Power piston, 3. Working piston, 4. Power chamber, 5. Working chamber, 6. Fluid discharge check valve, 7. Fluid suction check valve, 8. Fluid discharge pipe, 9. Fluid suction pipe, 10. Solenoid valve, 11, 12. Power source inlet/outlet pipe, 14. Fluid discharge regulating valve, 15. Fluid storage tank;
下面结合附图对本发明的结构、工作原理和工作过程作详细说明。The structure, working principle and working process of the present invention will be described in detail below in conjunction with the accompanying drawings.
具体实施方式Detailed ways
参见图1,一种气/液驱动的往复活塞式压缩机或液体泵,包括压缩机机体或液体泵机体、吸入、排出控制系统和动力源进/出控制系统,动力源是压力气源或液压源。Referring to Fig. 1, a gas/liquid-driven reciprocating piston compressor or liquid pump includes a compressor body or a liquid pump body, a suction and discharge control system and a power source in/out control system, and the power source is a pressure gas source or Hydraulic source.
压缩机机体或液体泵机体为左右对称的圆柱体结构,它包括缸体1,缸体1中放置有由一个动力活塞2和两个工作活塞3构成的往复活塞,往复活塞与缸体1采用动密封。动力活塞2和工作活塞3一体化设计或刚性连接,工作活塞3相对动力活塞2镜像放置,形成两个动力腔4和两个工作腔5,形成的两个动力腔4和两个工作腔5使得动力源可交替充入两个动力腔4中,交替驱动往复活塞压缩两个工作腔5中的流体。The body of the compressor or the body of the liquid pump is a left-right symmetrical cylindrical structure, which includes a cylinder body 1, and a reciprocating piston composed of a power piston 2 and two working
流体吸入、排出控制系统包括:位于工作腔5的缸体1壁面上开设的流体吸入、排出通孔,其中,吸入通孔上设置有流体吸入单向阀6,排出通孔上设置有流体排出单向阀7,流体吸入单向阀6和流体排出单向阀7分别与流体吸入管9和流体排出管8相连,流体排出管8通过流体排出调节阀14与流体储罐15相连,流体吸入管9与流体吸入调节阀13相连。The fluid suction and discharge control system includes: a fluid suction and discharge through hole located on the wall of the cylinder body 1 of the working chamber 5, wherein a fluid suction check valve 6 is arranged on the suction through hole, and a fluid discharge through hole is provided on the discharge through hole. The one-way valve 7, the fluid suction one-way valve 6 and the fluid discharge one-way valve 7 are connected with the
动力源进/出控制系统包括位于动力腔4壁面上开设的两个动力源进/出通孔,动力源进/出通孔分别连接动力源进/出管(11、12),动力源进/出管(11、12)上设置有电磁阀10,由电磁阀10控制两个动力腔4交替地进行不断的充入、排出动力源过程。The power source inlet/outlet control system includes two power source inlet/outlet through holes located on the wall of the power chamber 4, the power source inlet/outlet through holes are respectively connected to the power source inlet/outlet pipes (11, 12), and the power source inlet The
本发明的气/液驱动的往复活塞式压缩机或液体泵,其工作原理是通过电磁阀控制两侧动力腔交替充入、排出动力源,交替驱动往复活塞在缸体内做往复运动,实现两侧工作腔中流体的交替吸入、增压、排出、卸压过程。The working principle of the air/liquid driven reciprocating piston compressor or liquid pump of the present invention is to control the power chambers on both sides to alternately charge and discharge the power sources through the solenoid valve, and alternately drive the reciprocating pistons to reciprocate in the cylinder to realize The process of alternate suction, pressurization, discharge and pressure relief of fluid in the working chambers on both sides.
气/液驱动的往复活塞式压缩机或液体泵的工作过程分为吸入、增压、排出、卸压过程。The working process of the gas/liquid-driven reciprocating piston compressor or liquid pump is divided into suction, pressurization, discharge, and pressure relief.
所说的卸压、吸入过程是指自电磁阀10受控状态为一侧动力腔4与动力源进管相通,另一侧动力腔与动力源出管相通,动力源流入动力腔4,驱动往复活塞向另一侧运动;另一侧动力腔处于排出动力源状态,与动力腔4同侧的工作腔5实际处于排出后状态,腔内仅余隙容积,工作腔5容积随往复活塞运动增加,余隙容积中流体卸压,压力降低。Said depressurization, inhalation process refers to that since the
当流体吸入单向阀7内外压差达到流体吸入单向阀7设定值时,流体吸入单向阀7开启,流体经流体吸入调节阀13、流体吸入单向阀7进入工作腔5,开始吸入过程,直到往复活塞单向运动到缸体1端部,吸入过程结束。动力腔4也达到最大满动力源状态,而另一侧动力腔处于排空动力源状态,工作腔5的另一侧工作腔处于排出后状态。而往复活塞到达缸体1端部后,由于惯性作用向反方向运动,工作腔5的增压、排出过程开始,控制阀10状态转换。动力腔4的另一侧动力腔与动力源入管相通,动力源流入其中,驱动往复活塞运动,而处于最大满动力源流体状态的动力腔4与动力源出管相通,随往复活塞的运动将动力源排出,工作腔5的容积随着往复活塞的运动减小,流体被增压。当与工作腔5连接的流体排出单向阀6两端压差达到其设定值后,流体排出单向阀6开启,排出过程开始,流体经排出单向阀6、排出调节阀14后进入流体储罐15备用,排出过程直到往复活塞运动到缸体1的端部结束,而工作腔5的另一侧工作腔随往复活塞的运动同时进行着流体卸压、吸入过程。实际上,是由电磁阀10控制两侧动力腔交替充入、排出动力源,交替驱动往复活塞在缸体1内做往复运动,交替使两侧工作腔中的流体增压,完成压缩机或液体泵工作过程。When the pressure difference between the inside and outside of the fluid suction check valve 7 reaches the set value of the fluid suction check valve 7, the fluid suction check valve 7 opens, and the fluid enters the working chamber 5 through the fluid
当动力源与增压流体为同种介质时,结构可以简化为如图2所示,即工作活塞上直接开设通孔与动力腔4相通,工作腔5通过单向进气阀6直接从动力腔4吸入流体,这样减少了流体吸入调节阀13和管道及其附件,结构更为紧凑。When the power source and the pressurized fluid are the same medium, the structure can be simplified as shown in Figure 2, that is, a through hole is directly opened on the working piston to communicate with the power chamber 4, and the working chamber 5 is directly connected to the power chamber 5 through the one-way intake valve 6. The cavity 4 sucks fluid, which reduces the fluid sucking regulating
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