CN101215834A - Construction Method of Outrigger Type Diaphragm Wall - Google Patents

Construction Method of Outrigger Type Diaphragm Wall Download PDF

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CN101215834A
CN101215834A CNA2007103065915A CN200710306591A CN101215834A CN 101215834 A CN101215834 A CN 101215834A CN A2007103065915 A CNA2007103065915 A CN A2007103065915A CN 200710306591 A CN200710306591 A CN 200710306591A CN 101215834 A CN101215834 A CN 101215834A
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wall
construction
concrete
supporting leg
reinforcing cage
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CN100497841C (en
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姜天鹤
印静
刘兴旺
邵凯平
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Construction Group Co Ltd Of Strong Points Of Zhejiang Province
Zhejiang Provincial Yijian Construction Group Ltd
Zhejiang Province Institute of Architectural Design and Research
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Construction Group Co Ltd Of Strong Points Of Zhejiang Province
Zhejiang Provincial Yijian Construction Group Ltd
Zhejiang Province Institute of Architectural Design and Research
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Abstract

支腿式地下连续墙施工工法,属于建筑施工技术的技术领域。施工工艺流程如下:确定各个轴线控制点;导墙施工;泥浆配制槽壁用泥浆进行护壁,保证槽壁稳定;成槽施工;支腿施工;地下墙钢筋笼制作、加工;支腿钢筋笼制作,与地下墙钢筋笼对位和连接;钢筋笼按放;接头选择;按放接头及浇注水下混凝土导管、清孔;水下混凝土浇注;顶拔接头管;墙底注浆。应用到岩面起伏大、岩质硬、不能满足抗位移、抗倾覆的地层上也可达到要求,挡土、截水、抗渗、耐久性能好,对解决超大、超深基坑的承重与围护起到积极作用,经济效益高,与整幅地下连续墙入岩相比可大幅节省成本,且噪音小,污染小。A construction method for an outrigger type underground diaphragm wall belongs to the technical field of building construction technology. The construction process is as follows: determine the control points of each axis; guide wall construction; mud preparation tank wall and use mud to protect the tank wall to ensure the stability of the tank wall; slot construction; outrigger construction; underground wall steel cage production and processing; outrigger steel cage production , align and connect with the reinforcement cage of the underground wall; press and release the reinforcement cage; select the joint; press and release the joint and pour the underwater concrete pipe and clear the hole; pour the underwater concrete; pull out the joint pipe; grout the bottom of the wall. It can also meet the requirements when applied to strata with undulating rock surface and hard rock, which cannot meet the requirements of anti-displacement and anti-overturning. It has good soil retaining, water interception, anti-seepage, and durability. The enclosure plays a positive role and has high economic benefits. Compared with the entire underground diaphragm wall entering the rock, it can greatly save costs, and has low noise and pollution.

Description

支腿式地下连续墙施工工法 Construction Method of Outrigger Type Diaphragm Wall

技术领域technical field

本发明属于建筑施工技术的技术领域,具体设计一种带支腿式的地下连续墙的施工工法。The invention belongs to the technical field of building construction technology, and specifically designs a construction method of an underground continuous wall with outriggers.

背景技术Background technique

地下连续墙技术起源于欧洲,它是根据打井和石油钻井使用泥浆和水下浇注混凝土的方法而发展起来的,成为地下工程和深基础施工中有效的技术。一般地下连续墙可以定义为:利用各种挖槽机械,借助于泥浆的护壁作用,在地下挖出窄而深的沟槽,并在其内浇注适当的材料而形成一道具有防渗(水)、挡土和承重功能的连续的地下墙体。经过几十年的发展,地下连续墙技术已经相当成熟,已经并且正在代替很多传统的施工方法,而被用于基础工程的很多方面。通常地下连续墙主要被用于:水利水电、露天矿山和尾矿坝(池)和环保工程的防渗墙;建筑物地下室(基坑);地下构筑物(如地下铁道、地下道路、地下停车场和地下街道、商店以及地下变电站等);市政管沟和涵洞;盾构等工程的竖井;泵站、水池;码头、护案和干船坞;地下油库和仓库;各种深基础和桩基。地下连续墙之所以能得到如此广泛的应用和其具有的优点是分不开的,地下连续墙具有以下一些优点:施工时振动小,噪音低,非常适于在城市施工;墙体刚度大,用于基坑开挖时,可承受很大的土压力,极少发生地基沉降或塌方事故,已经成为深基坑支护工程中必不可少的挡土结构;防渗性能好,由于墙体接头形式和施工方法的改进,使地下连续墙几乎不透水;可以贴近施工。由于具有上述几项优点,使我们可以紧贴原有建筑物建造地下连续墙。地下连续墙适用于多种地基条件,对地基的适用范围很广,从软弱的冲积地层到中硬的地层、密实的砂砾层,各种软岩和硬岩等所有的地基都可以建造地下连续墙。占地少,可以充分利用建筑红线以内有限的地面和空间,充分发挥投资效益,工效高、工期短、质量可靠、经济效益高。但地下连续墙也存在一些不足,在地下工程遇到地块岩面较浅、高差不一、基坑挖土较深,而基坑底的软弱地层(被动土或强风化岩层等)较浅情况时,一般地下连续墙施工方案不能满足位移、抗倾覆要求。Diaphragm wall technology originated in Europe. It was developed based on the method of drilling wells and oil wells using mud and pouring concrete underwater, and has become an effective technology in underground engineering and deep foundation construction. Generally, the underground diaphragm wall can be defined as: using various digging machines, with the help of mud wall protection, dig out a narrow and deep trench underground, and pour appropriate materials in it to form a seepage-proof (water) , retaining and load-bearing functions of the continuous underground wall. After decades of development, the underground diaphragm wall technology has been quite mature, and it has been and is being used in many aspects of foundation engineering instead of many traditional construction methods. Usually underground diaphragm walls are mainly used for: water conservancy and hydropower, open-pit mines and tailings dams (pools) and anti-seepage walls of environmental protection projects; building basements (foundation pits); underground structures (such as underground railways, underground roads, underground parking lots and Underground streets, shops and underground substations, etc.); municipal pipe trenches and culverts; shafts for shield tunneling and other projects; pumping stations, pools; docks, case guards and dry docks; underground oil depots and warehouses; various deep foundations and pile foundations. The reason why the underground diaphragm wall can be used so widely is inseparable from its advantages. The underground diaphragm wall has the following advantages: small vibration and low noise during construction, which is very suitable for urban construction; the wall has high rigidity, When used in foundation pit excavation, it can bear a lot of earth pressure, and rarely cause foundation settlement or landslide accidents. It has become an indispensable retaining structure in deep foundation pit support engineering; the anti-seepage performance is good, because the wall The improvement of the joint form and the construction method makes the underground continuous wall almost impermeable; it can be close to the construction. Due to the advantages mentioned above, we can build the underground diaphragm wall close to the original building. The underground diaphragm wall is suitable for a variety of foundation conditions, and it is applicable to a wide range of foundations, from soft alluvial strata to medium-hard strata, dense gravel layers, all kinds of soft rocks and hard rocks, etc. All foundations can be constructed underground continuous wall wall. It occupies less land, can make full use of the limited ground and space within the red line of the building, and give full play to the investment benefits. It has high work efficiency, short construction period, reliable quality and high economic benefits. However, there are also some shortcomings in the underground diaphragm wall. In underground engineering, the rock surface of the block is shallow, the height difference is different, the excavation of the foundation pit is deep, and the weak stratum (passive soil or strong weathered rock stratum, etc.) at the bottom of the foundation pit is relatively weak. In the shallow case, the general underground diaphragm wall construction scheme cannot meet the displacement and anti-overturning requirements.

发明内容Contents of the invention

针对现有技术中存在的问题,本发明的目的在于提供一种带支腿式的地下连续墙施工工法的技术方案,对于岩面起伏大、岩质硬、不能满足抗位移、抗倾覆的地层也可达到要求。Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a technical solution for the construction method of the underground diaphragm wall with outriggers, which is suitable for strata with undulating rock surface, hard rock, and cannot meet the anti-displacement and anti-overturning requirements. requirements can also be met.

所述的支腿式地下连续墙施工工法,其特征在于施工工艺流程如下:The construction method of the outrigger type underground diaphragm wall is characterized in that the construction process is as follows:

1)采用测量设备,根据红线界桩点和图纸,确定各个轴线控制点,组成轴网控制,将控制点延伸至挖土影响范围以外的区域上;1) Using measuring equipment, according to the red line boundary pile points and drawings, determine the control points of each axis, form the axis network control, and extend the control points to the area outside the scope of influence of excavation;

2)导墙施工,根据施工勘查情况、槽壁稳定性及钢筋笼起吊能力划分槽段,以保证槽机抓斗两侧的阻力均衡;2) For the construction of the guide wall, divide the trough section according to the construction investigation situation, the stability of the trough wall and the lifting capacity of the steel cage to ensure the balance of resistance on both sides of the grab bucket of the trough machine;

3)泥浆配制,配制泥浆并根据施工的实际情况不断调整配比,确保泥浆的性能指标,槽壁用泥浆进行护壁,保证槽壁稳定;3) Mud preparation, prepare mud and constantly adjust the proportion according to the actual construction situation to ensure the performance index of the mud, and use mud to protect the wall of the tank to ensure the stability of the tank wall;

4)成槽施工,采用液压抓斗或钻机钻进、冲岩机冲击的方法进行成槽;4) Grooving construction, use hydraulic grab or drilling rig to drill, rock punching machine impact method for grooving;

5)支腿施工,在成槽机开挖到基岩面标高后,用全站仪或其他测量设备测定支腿桩位位置并定位到导墙上,在已成槽的地下连续墙槽底用冲击式或旋钻方式成桩孔;5) Outrigger construction, after the groove forming machine excavates to the bedrock surface elevation, use a total station or other measuring equipment to measure the position of the outrigger pile and locate it on the guide wall, and place it at the bottom of the grooved underground continuous wall Pile holes are formed by percussion or rotary drilling;

6)地下墙钢筋笼制作、加工,按照设计图纸制作地下连续墙钢筋笼,并在钢筋笼制作平台上完成加工,其外形必须平直、规则;6) Manufacture and processing of reinforcement cages for underground walls, manufacture reinforcement cages for underground diaphragm walls according to the design drawings, and complete the processing on the reinforcement cage manufacturing platform, and its shape must be straight and regular;

7)支腿钢筋笼制作,与地下墙钢筋笼对位和连接,根据实际情况和设计要求,在制作平台上完成支腿钢筋笼和型钢等构件,放置注浆管深入支腿,将支腿钢筋笼定位在地下墙钢筋笼桁架之间,将支腿钢筋笼和地下墙钢筋笼进行连接、加固;7) Fabrication of outrigger reinforcement cages, alignment and connection with the underground wall reinforcement cages, according to the actual situation and design requirements, complete the outrigger reinforcement cages and section steel components on the production platform, place grouting pipes deep into the outriggers, and place the outriggers The reinforcement cage is positioned between the reinforcement cage trusses of the underground wall, and the leg reinforcement cage and the reinforcement cage of the underground wall are connected and reinforced;

8)钢筋笼按放,计算整个钢筋笼重量,配制起吊设备和制定起吊方法,起吊地下连续墙钢筋笼下到设计位置,并定位在导墙上;8) Press and release the reinforcement cage, calculate the weight of the entire reinforcement cage, prepare the lifting equipment and formulate the lifting method, lift the reinforcement cage of the underground diaphragm wall to the design position, and position it on the guide wall;

9)接头选择,地下连续墙槽段间的接头工艺根据地下墙的使用要求选用,采用工字钢、十字钢、锁口管、预制接桩头或橡胶止水带;9) Selection of joints. The joint process between the underground continuous wall groove sections is selected according to the use requirements of the underground wall, and I-beams, cross steels, lock pipes, prefabricated pile heads or rubber waterstops are used;

10)按放接头及浇注水下混凝土导管、清孔,在混凝土浇灌前下放接头于钢筋笼两端,之后放下混凝土导管,进行清孔换浆;10) Press and release the joints and pour the underwater concrete pipes and clear the holes. Before pouring the concrete, lower the joints at both ends of the steel cage, and then put down the concrete pipes to clean the holes and change the grout;

11)水下混凝土浇注,在钢筋笼入槽后的4个小时内,采用混凝土泵车同时、同速、连续往支腿浇注水下混凝土,保证水下混凝土同时溢出槽底,之后连续往地下连续墙灌注水下混凝土;11) For underwater concrete pouring, within 4 hours after the steel cage is put into the tank, use a concrete pump truck to pour underwater concrete at the same time, at the same speed, and continuously to the outriggers to ensure that the underwater concrete overflows the bottom of the tank at the same time, and then continuously goes underground The diaphragm wall is poured with underwater concrete;

12)顶拔接头管,在混凝土浇注结束后,初凝后采用顶升装置将接口管顶拔抽出;12) Jacking the joint pipe, after the concrete pouring is completed, use the jacking device to pull out the joint pipe after the initial setting;

13)墙底注浆,在地下连续墙混凝土强度达到100%后进行墙底注浆。13) Grouting at the bottom of the wall, after the concrete strength of the underground diaphragm wall reaches 100%, grouting at the bottom of the wall.

所述的支腿式地下连续墙施工工法,其特征在于所述的工艺流程导墙施工中槽段的长度为4~8m,导墙内净宽度比设计墙大30mm,导墙深度为1.5~2.5m,导墙顶面比施工道路高100~200m。The construction method of the outrigger type underground diaphragm wall is characterized in that the length of the groove section in the construction of the process flow guide wall is 4-8m, the inner net width of the guide wall is 30mm larger than the design wall, and the depth of the guide wall is 1.5-8m. 2.5m, the top surface of the guide wall is 100-200m higher than the construction road.

所述的支腿式地下连续墙施工工法,其特征在于所述的工艺流程导墙施工包括如下工艺流程:The construction method of the outrigger type underground diaphragm wall is characterized in that the process flow guide wall construction includes the following process flow:

1)测量放样,沿地下连续墙设计纵轴位置,分段开挖导沟,分段沿轴线方向布置龙门板,标出导墙位置和标高;1) Measure and set out, design the longitudinal axis position along the underground diaphragm wall, excavate the guide trench in sections, arrange the gantry panels along the axis direction in sections, and mark the position and elevation of the guide wall;

2)开挖槽段,采用机械开挖和人工修整相结合;2) To excavate the groove section, a combination of mechanical excavation and manual trimming is adopted;

3)浇注混凝土垫层;3) Pouring concrete cushion;

4)在混凝土垫层面上定出导墙位置,绑扎钢筋,再立钢模板;4) Determine the position of the guide wall on the concrete pad, bind the steel bars, and erect the steel formwork;

5)进行混凝土浇注,当混凝土达到设计强度的70%后拆模。5) Carry out concrete pouring, and remove the formwork when the concrete reaches 70% of the design strength.

所述的支腿式地下连续墙施工工法,其特征在于所述的按放接头及浇注水下混凝土导管、清孔工艺流程中,混凝土导管插入至支腿底部,导管底口距孔底约为300~500mm。The construction method of the outrigger type underground diaphragm wall is characterized in that in the process of pressing and releasing joints, pouring underwater concrete conduits, and clearing holes, the concrete conduit is inserted to the bottom of the legs, and the distance from the bottom of the conduit to the bottom of the hole is about 300~500mm.

所述的支腿式地下连续墙施工工法,其特征在于所述的按放接头及浇注水下混凝土导管、清孔工艺流程中,利用气举反循环法进行清孔,清孔泵底离孔底为200~500mm。The construction method of the outrigger type underground diaphragm wall is characterized in that in the process of pressing and releasing joints, pouring underwater concrete conduits, and cleaning holes, the gas lift reverse circulation method is used to clean the holes, and the bottom of the hole is cleared and the pump is separated from the hole. The bottom is 200-500mm.

本发明在一般地下连续墙的施工工艺上增加支腿设置的工艺,应用到岩面起伏大、岩质硬、不能满足抗位移、抗倾覆的地层上也可达到要求,挡土、截水、抗渗、耐久性能好,对解决超大、超深基坑的承重与围护起到积极作用,可广泛应用于高层建筑物的地下室、地下停车场、地铁等大型深基坑工程,经济效益高,与整幅地下连续墙入岩相比可大幅节省成本,且噪音小,污染小。The invention adds the technology of outrigger setting to the construction technology of the general underground diaphragm wall, and it can also meet the requirements when applied to the rock surface with large undulations and hard rock, which cannot meet the anti-displacement and anti-overturning requirements, such as soil retaining, water interception, It has good impermeability and durability, and plays an active role in solving the load-bearing and enclosure of super-large and super-deep foundation pits. It can be widely used in large-scale deep foundation pit projects such as basements of high-rise buildings, underground parking lots, subways, etc., and has high economic benefits. , compared with the entire underground diaphragm wall into the rock, it can save a lot of cost, and has less noise and less pollution.

具体实施方式Detailed ways

首先进行施工前的工作,准备好设计交底、技术交底、设备、人员、材料、施工用水和用电等。采用全站仪、经纬仪、水平仪等测量设备,由测量人员根据红线界桩点和图纸,确定各个轴线控制点,组成轴网控制,并将控制点延伸至挖土影响范围以外的区域上,误差应控制在规范和设计要求范围内。First of all, the pre-construction work is carried out, and the design disclosure, technical disclosure, equipment, personnel, materials, construction water and electricity, etc. are prepared. Using measuring equipment such as total station, theodolite, spirit level, etc., the surveyors determine the control points of each axis according to the red line boundary stake points and drawings, form the axis network control, and extend the control points to the area outside the scope of excavation. The error should be Controls are within specification and design requirements.

导墙施工:根据施工勘察情况、槽壁稳定性及钢筋笼起吊能力,合理划分槽段,保证槽机抓斗二侧的阻力均衡。槽段长度宜为4~8m,导墙内净宽度一般比设计墙厚大30mm,导墙顶面比施工道路高100~200mm,导墙深度一般在1.5~2.5m之间,根据地质情况,以见原状土或坚土为准。导墙采用现浇钢筋混凝土,常用形式有正“L”型和倒“L”型。根据土质、地下水位与邻近建筑物距离,选择导墙截面形式;测量放样,沿地下连续墙设计纵轴线位置并分段开挖导沟,分段沿轴线方向布置龙门板,标出导墙位置和标高,开挖沟槽过程中采用机械开挖和人工修整相结合,机械挖土应留200mm土,然后人工修整到标高,不得超挖扰动原土;浇注混凝土垫层,在垫层混凝土面上定出导墙位置,绑扎钢筋,再立钢模板,标准型导墙外侧以土代模,内侧立模;混凝土浇注,导墙混凝土浇捣时,采用插入式振动器振捣密实,要求在导墙两侧同时振捣,平行推进,防止爆模,一幅槽段内导墙顶面标高应保持水平高差≤5mm、导墙垂直度<1/500;拆模养护,混凝土达到设计强度70%后可拆模,拆模后必须在导墙内支撑100×100的方木防止导墙向内挤压,方木水平间距宜1.5m,上下两道。导墙施工缝是凹凸形式,并附加插筋,施工缝表面应凿毛,该缝应与地下连续墙接头缝错开。Guide wall construction: According to the construction investigation situation, the stability of the tank wall and the lifting capacity of the steel cage, the tank sections are reasonably divided to ensure the balance of resistance on both sides of the grab bucket of the tank machine. The length of the groove section should be 4-8m. The inner net width of the guide wall is generally 30mm larger than the design wall thickness. The top surface of the guide wall is 100-200mm higher than the construction road. The depth of the guide wall is generally between 1.5-2.5m. According to the geological conditions, See the undisturbed soil or solid soil shall prevail. The guide wall is made of cast-in-place reinforced concrete, and the commonly used forms are positive "L" shape and inverted "L" shape. According to the soil quality, groundwater level and the distance between adjacent buildings, select the section form of the guide wall; measure and stake out, design the longitudinal axis position along the underground diaphragm wall and excavate the guide trench in sections, arrange the gantry panels along the axis direction in sections, and mark the position of the guide wall In the process of trench excavation, mechanical excavation and manual trimming shall be combined. Mechanical excavation shall leave 200mm of soil, and then manual trimming shall be made to the elevation, and the original soil shall not be disturbed by over-excavation; Determine the position of the guide wall, bind the steel bars, and then set up the steel formwork. The outside of the standard guide wall is replaced by soil, and the inside is erected. Concrete is poured. Simultaneously vibrate both sides of the guide wall and advance in parallel to prevent mold explosion. The elevation of the top surface of the guide wall in a trough section should maintain a horizontal height difference ≤ 5mm, and the verticality of the guide wall < 1/500; formwork removal and maintenance, the concrete reaches the design strength The formwork can be removed after 70% of the formwork is removed. After the formwork is removed, 100×100 square logs must be supported in the guide wall to prevent the guide wall from being squeezed inward. The construction joints of the guide wall are in the form of concave and convex, and additional reinforcement is added. The surface of the construction joints should be roughened, and the joints should be staggered from the joint joints of the underground diaphragm wall.

泥浆配制:支腿式地下连续墙使用泥浆的要求较一般地下连续墙较高,宜采用新鲜优质膨润土泥浆,如使用200目商品膨润土、分散剂——纯碱和Na2CO3、增黏剂——CMC等配制泥浆,可根据实际情况和设计要求进行配制或调整,确保泥浆性能指标均应符合国家规范、地方规范和设计的规定,并需经采样试验,达到合格标准的方可投入使用,用泥浆进行护壁,保证槽壁稳定。泥浆的储备量不得低于单元槽段体积的1.5~2倍,混凝土浇注过程中经检测合格的泥浆才可以回收,被混凝土污染的泥浆必须废弃。同时,在成槽作业工程中,槽内泥浆液面保持在不致外溢的最高液面,暂停施工时,浆面不应低于导墙顶面30cm。Mud preparation: The requirements for using mud in outrigger-type underground diaphragm walls are higher than those of ordinary diaphragm walls. Fresh and high-quality bentonite mud should be used, such as 200 mesh commercial bentonite, dispersant—soda ash and Na 2 CO 3 , tackifier— —CMC and other prepared mud can be prepared or adjusted according to the actual situation and design requirements to ensure that the performance indicators of the mud should comply with the national specifications, local specifications and design requirements, and it needs to be sampled and tested to meet the qualified standards before it can be put into use. Use mud to protect the wall to ensure the stability of the tank wall. The amount of mud reserve should not be less than 1.5 to 2 times the volume of the unit tank section. Only the mud that has passed the test during the concrete pouring process can be recycled, and the mud polluted by concrete must be discarded. At the same time, during the trough forming operation, the mud liquid level in the trough is kept at the highest level that will not overflow. When the construction is suspended, the slurry level should not be lower than the top surface of the guide wall by 30cm.

成槽施工:采用钻机钻进、冲岩机冲击或液压抓斗成槽等方法,本工法中使用液压抓斗成槽施工。成槽机在保证稳定的前提下,以最小角度定位,先对所挖槽段进行清槽,清除废土及余浆,然后放入根据设计要求配制的泥浆,以后边取土边放浆,在成槽过程中轻提慢放,减少对槽壁的影响,要始终保持泥浆液面高度,液面离导墙顶面距离≤300mm。在成槽过程中,应根据成槽设备对液压导板抓斗用经纬仪测试x、y轴方向垂直度,跟踪纠偏,使垂直度控制在<1/300。成槽结束由成槽机自行扫孔一次,以清除淤泥,并采用专用钢丝刷的刷壁器进行刷壁,已达到刷壁器钢丝刷上无淤泥为标准来保证槽幅段接的连接质量,再用高压旋转泵来清洗接头范围内钢筋、封头钢板。Grooving construction: use methods such as drilling with drilling rigs, rock impact machines or hydraulic grabs for grooving. In this construction method, hydraulic grabs are used for grooving construction. Under the premise of ensuring stability, the groove forming machine is positioned at the minimum angle, firstly clears the excavated groove section, removes waste soil and residual slurry, and then puts in the slurry prepared according to the design requirements, and then discharges the slurry while taking soil. During the process of trough formation, gently lift and slow down to reduce the impact on the trough wall, and always maintain the height of the mud liquid level, and the distance between the liquid level and the top surface of the guide wall is ≤300mm. During the grooving process, the verticality of the hydraulic guide plate grab should be tested with theodolite in the x and y-axis directions according to the grooving equipment, and the deviation should be tracked and corrected so that the verticality is controlled at <1/300. At the end of the groove forming, the groove forming machine will sweep the hole once to remove the silt, and use a special wire brush wall brush to brush the wall. It has reached the standard of no sludge on the wire brush of the wall brush to ensure the connection quality of the groove width section. , and then use a high-pressure rotary pump to clean the steel bars and head steel plates within the joint range.

支腿施工:在成槽机开挖到基岩面标高后,用全站仪或其他测量设备测定支腿桩位位置,并定位到导墙上,在已成槽的地下连续墙槽底用冲击式或旋钻方式成桩孔。成孔过程中,要定时复核桩机位置,保证桩孔的水平位置及垂直度。定时对岩碎进行取样,确保入岩深度达到设计要求。Outrigger construction: After the groove forming machine excavates to the bedrock surface elevation, use a total station or other measuring equipment to measure the position of the outrigger pile, and locate it on the guide wall, and use it at the bottom of the grooved underground continuous wall. Pile holes are formed by impact or rotary drilling. During the hole forming process, the position of the pile driver should be checked regularly to ensure the horizontal position and verticality of the pile hole. Sampling of rock fragments is carried out regularly to ensure that the depth of rock penetration meets the design requirements.

地下墙钢筋笼制作、加工:按照设计图纸制作地下连续墙钢筋笼,并在钢筋笼制作平台上完成加工,其外形必须平直、规则。在这一施工流程中应注意以下的问题:除Φ25以上钢筋采用机械连接之外,钢筋笼制作全部采用电焊焊接,不得用镀锌铁丝绑扎;各种钢筋焊接接头按规定作拉弯试验,合格后方可焊接钢筋,制作钢筋笼;按翻样图布置各类钢筋,保证钢筋横平竖直,间距符合规范要求,钢筋接头焊接牢固,成型尺寸正确无误;按翻样图构造混凝土导管插入通道,通道内净尺寸至少大于导管外径50mm,导管导向钢筋必须焊接牢固,导向钢筋搭接处应平滑过渡,防止产生搭接台阶卡住导管;为了防止钢筋笼在吊装过程中产生不可复原的变形,钢筋笼需设置纵向加强筋,拐角形钢筋笼还需增设定位斜拉杆,钢筋笼制作完整后应基本无变形、预埋件牢固,安装标高偏差控制在±50mm、横向偏差±70mm、保护层厚度偏差±20mm;钢筋笼在迎土面、开挖面合理设置保护层定位钢板;为了保证钢筋笼吊装安全,吊点位置的确定与吊环、吊具的安全应经过设计与验算,作为钢筋笼最终吊装环中吊杆的钢筋笼上的竖向钢筋,必须同相交的水平钢筋自上至下的每个交点都焊接牢固;要严格按设计要求及翻样图纸焊接预留插筋或接驳器、预埋铁件,并保证插筋、埋件的的定位精度符合规定要求。Manufacture and processing of reinforcement cages for underground walls: manufacture reinforcement cages for underground diaphragm walls according to the design drawings, and complete the processing on the reinforcement cage manufacturing platform. Its shape must be straight and regular. In this construction process, the following issues should be paid attention to: Except for the mechanical connection of steel bars above Φ25, all steel cages are made by electric welding and welding, and galvanized iron wires are not allowed to bind; It can weld steel bars and make steel cages; arrange all kinds of steel bars according to the drawing to ensure that the steel bars are horizontal and vertical, the spacing meets the requirements of the specification, the joints of the steel bars are welded firmly, and the forming dimensions are correct; according to the drawing, the concrete conduit is inserted into the channel. The net size must be at least 50mm larger than the outer diameter of the conduit. The guide reinforcement of the conduit must be welded firmly. Longitudinal reinforcing ribs need to be set, and positioning diagonal tie rods need to be added to the corner-shaped steel cage. After the steel cage is completed, there should be basically no deformation, and the embedded parts should be firm. 20mm; steel cages should be properly equipped with protective layer positioning steel plates on the soil facing surface and excavation surface; in order to ensure the safety of steel cage hoisting, the determination of the lifting point position and the safety of lifting rings and lifting tools should be designed and checked as the final hoisting ring of the steel cage The vertical steel bars on the reinforcement cage of the middle boom must be welded firmly with each intersection point from top to bottom of the intersecting horizontal steel bars; the reserved bars or connectors and pre-installed bars must be welded in strict accordance with the design requirements and drawings. Embed iron parts, and ensure that the positioning accuracy of inserting ribs and embedded parts meets the specified requirements.

支腿钢筋笼制作,与地下墙钢筋笼对位和连接:根据实际情况和设计要求,在制作平台上完成支腿钢筋笼和型钢等构件,放置注浆管深入支腿,将支腿钢筋笼定位在地下墙钢筋笼桁架之间,将支腿钢筋笼和地下墙钢筋笼进行连接、加固,如采用支腿主筋通过4根Φ32与地下墙主筋进行连接;在桁架外部增加双肢箍,增强整体性。支腿及构件电焊时应保证焊接质量,宜采用对称焊接,支腿和地下连续墙钢筋笼的中心线必须一致,保证支腿焊接尺寸。Manufacture of outrigger reinforcement cages, alignment and connection with underground wall reinforcement cages: according to the actual situation and design requirements, complete outrigger reinforcement cages and section steel components on the production platform, place grouting pipes deep into the outriggers, and place outrigger reinforcement cages Locate between the steel cage trusses of the underground wall, connect and reinforce the steel cages of the outriggers and the steel cages of the underground wall, such as using the main reinforcement of the outriggers to connect with the main reinforcement of the underground wall through 4 Φ32 pieces; add double hoops outside the trusses to strengthen Wholeness. Welding quality should be ensured when outriggers and components are welded. Symmetrical welding should be adopted. The center line of the outriggers and the steel cage of the underground diaphragm wall must be consistent to ensure the welding size of the outriggers.

钢筋笼按放:计算整个钢筋笼重量,合理配制起调设备和制定起吊方法,起吊地下连续墙钢筋笼下到设计位置,并定位在导墙上。在这一施工流程中应注意以下问题:在钢筋笼起吊前必须重新检查吊点和搁置板的焊接情况,确保焊接质量满足起吊要求后方可开始起吊,钢筋笼起吊、安装应由专人负责指挥,钢筋笼底部按放两条拉绳,以便控制钢筋笼晃动和转向,确保安全;在起吊前仔细检查吊具、钢丝绳的完好情况,必须符合安全规范要求,对于吊点的检查重点是对滑轮和钢丝绳质量的检查,如发现钢丝绳有小股钢丝断裂、腐蚀、磨损达到报废标准或滑轮有裂纹等现象,一律不得使用;检查导管仓内导向钢筋的连接情况,确保焊接牢固;起吊前必须清除钢筋笼内的杂物,避免在起吊钢筋笼过程中发生高空坠物的事故;如钢筋笼下放困难切不可冲击下放,必要时将钢筋笼重新拎出,对槽段重新处理后再入槽;钢筋笼在入槽过程中割除导管仓内加固钢筋,确保导管仓顺直、畅通;钢筋笼在入槽过程中仔细检查接驳器的完好情况,如有发生接驳器或钢筋脱焊和接驳器帽子脱落现象必须马上弥补后入槽。Reinforcement cage placement: Calculate the weight of the entire reinforcement cage, reasonably prepare the lifting equipment and formulate the lifting method, lift the reinforcement cage of the underground diaphragm wall to the design position, and position it on the guide wall. In this construction process, the following issues should be paid attention to: before the steel cage is lifted, the welding conditions of the lifting point and the shelf plate must be re-checked, and the lifting can only be started after the welding quality meets the lifting requirements. The lifting and installation of the steel cage should be directed by a special person. Put two pull ropes on the bottom of the steel cage to control the shaking and turning of the steel cage to ensure safety; carefully check the integrity of the spreader and wire rope before lifting, which must meet the requirements of safety regulations. The focus of the inspection on the lifting point is the pulley and Check the quality of the steel wire rope. If the steel wire rope is found to be broken, corroded, and worn to the scrapping standard or the pulley has cracks, etc., it must not be used; check the connection of the guide steel bars in the catheter compartment to ensure that the welding is firm; the steel bars must be removed before lifting. The sundries in the cage can avoid the accident of falling objects in the process of lifting the steel cage; if it is difficult to lower the steel cage, it must not be lowered by impact. If necessary, the steel cage should be lifted out again, and the groove section should be reprocessed before entering the groove; When the cage enters the groove, cut off the reinforcing steel bars in the catheter chamber to ensure that the catheter chamber is straight and smooth; when the steel cage enters the groove, carefully check the integrity of the connector, and if there is any disconnection and connection of the connector or steel bars If the device cap falls off, it must be made up immediately after entering the groove.

接头选择:地下连续墙槽段间的接头工艺根据地下墙的使用要求选用,主要有工字钢或十字钢、锁口管、预制接头桩、橡胶止水带等方式,本工法采用锁口管的方式。Joint selection: The joint process between the underground continuous wall groove sections is selected according to the use requirements of the underground wall. There are mainly I-beams or cross steels, lock pipes, prefabricated joint piles, rubber waterstops, etc. The construction method uses lock pipes The way.

按放接头及浇注水下混凝土导管、清孔:在混凝土浇灌前,下放锁口管于钢筋笼两端,之后下放混凝土导管,根据墙体厚度选用壁厚3mm、直径200~350mm、内壁表面光滑、接头密封良好的钢管,混凝土导管插入至支腿底部,导管底口距孔底约为300~500mm,采用气举反循环法进行清孔换浆,清孔泵底离孔底控制在200~500mm,并不断上下移动,清孔时间以出口泥浆指标符合要求为准,并不少于30min。Press and release joints and pour underwater concrete pipes and clear holes: before pouring concrete, lower the locking pipes at both ends of the steel cage, and then lower the concrete pipes. According to the thickness of the wall, choose a wall thickness of 3mm, a diameter of 200-350mm, and a smooth surface on the inner wall. 1. For steel pipes with well-sealed joints, the concrete conduit is inserted to the bottom of the outrigger. The distance from the bottom of the conduit to the bottom of the hole is about 300-500mm. The air-lift reverse circulation method is used to clean the hole and replace the slurry. The distance between the bottom of the cleaning pump and the bottom of the hole is controlled at 200- 500mm, and continuously move up and down, the cleaning time is subject to the export mud index meeting the requirements, not less than 30min.

水下混凝土浇注:在钢筋笼入槽后的4小时之内开始浇灌混凝土,隔水塞采用直径与导管内径相同的球胆,导管底口距槽底约为300~500mm。浇灌混凝土过程中,采用混凝土泵车同时、同速、连续往支腿浇注水下混凝土,保证水下混凝土同时溢出槽底,之后连续往地下连续墙灌注水下混凝土。一般采用商品混凝土,坍落度控制在180~220mm,灌注混凝土时应测量砼面的上升高度,每罐车(斗)砼必须测量一次,并做好记录,以此来指导拆卸导管节数及控制埋管深度,埋管深度宜保持在2~6米,混凝土面高差控制在0.3米以下,砼面上升速度不小于2m/h,并逐步拔除锁口管。混凝土浇注实际标高应比设计标高高出50cm,以保证墙顶质量。当地下墙直线槽段长度L>4m时,采用二根导管灌注砼,L<4m的直线槽段用一根导管灌注砼,异形槽段均用二根导管灌注。Underwater concrete pouring: Concrete should be poured within 4 hours after the reinforcement cage is put into the tank. The water barrier plug should use a bladder with the same diameter as the inner diameter of the conduit, and the distance between the bottom of the conduit and the bottom of the tank is about 300-500mm. In the process of pouring concrete, a concrete pump truck is used to pour underwater concrete at the same time, at the same speed, and continuously to the outriggers to ensure that the underwater concrete overflows the bottom of the tank at the same time, and then continuously pours underwater concrete into the underground diaphragm wall. Commercial concrete is generally used, and the slump is controlled at 180-220mm. When pouring concrete, the rising height of the concrete surface should be measured. Each tank (bucket) of concrete must be measured once, and a record should be made to guide the removal of the number of conduit sections and control The depth of the buried pipe should be kept at 2-6 meters, the height difference of the concrete surface should be controlled below 0.3 meters, the rising speed of the concrete surface should not be less than 2m/h, and the locking pipe should be gradually removed. The actual level of concrete pouring should be 50cm higher than the design level to ensure the quality of the top of the wall. When the length of the linear groove section of the underground wall is L>4m, use two conduits to pour concrete, the linear groove section with L<4m uses one conduit to pour concrete, and the special-shaped groove sections use two conduits to pour concrete.

顶拔接头管:当浇第一车(斗)混凝土时,应为第一次起拔锁口管时间做好初凝试块。当试块达到初凝时可以提动接头管,以后每隔5~10min提动一次,提升幅度为20cm左右,根据油泵显示的压力等来控制顶升速度。单元槽段砼灌注量按每100m3制作一组抗压试块,整个工程按500m3制作一组抗渗试块。在混凝土浇注结束后,初凝后,采用顶升装置将接头管顶拔抽去。Jacking joint pipe: When pouring the first truck (bucket) concrete, the initial setting test block should be prepared for the first time when the lock pipe is pulled out. When the test block reaches the initial setting, the joint pipe can be lifted, and then lifted every 5 to 10 minutes, the lifting range is about 20cm, and the jacking speed is controlled according to the pressure displayed by the oil pump. A set of anti-compression test blocks shall be made for every 100m 3 of concrete poured in the unit tank section, and a set of impermeability test blocks shall be made for 500m 3 of the whole project. After the concrete pouring is completed and the initial setting is completed, the joint pipe is pulled out by jacking device.

墙底注浆:在地下连续墙墙体砼强度达到100%后,进行墙底注浆,注浆时相临的地下连续墙应同时进行,并按设计要求的压力注浆量进行控制,注浆管根据工程实际情况布置。注浆管采用焊接钢管进行制作,接头处采用丝扣连接,注浆管底部做成锥形,并开几排小孔,开孔处采用橡胶包扎严密。注浆管按标准长度连接后绑扎于钢管笼上,尾节按实际成槽深度进行设置,钢筋笼起吊空中回直后与标准段进行连接,并确保尾节在钢筋笼下放后深入孔底。在地下连续墙墙身砼灌注3天后进行清水开孔,要确保管路畅通。在这一施工流程中应注意当注浆压力过大时,检查管路是否畅通后再进行注浆,如注浆量达不到设计要求,而出现冒浆时暂停注浆,24小时后再补充注浆。Grouting at the bottom of the wall: After the concrete strength of the underground diaphragm wall reaches 100%, the grouting at the bottom of the wall shall be carried out, and the adjacent underground diaphragm wall shall be grouted at the same time, and the amount of grouting shall be controlled according to the pressure required by the design. The slurry pipe is arranged according to the actual situation of the project. The grouting pipe is made of welded steel pipes, the joints are connected by screws, the bottom of the grouting pipe is tapered, and several rows of small holes are opened, and the openings are tightly wrapped with rubber. The grouting pipe is connected according to the standard length and then bound to the steel cage. The tail section is set according to the actual groove depth. The steel cage is hoisted in the air and then straightened and then connected to the standard section. Make sure that the tail section goes deep into the bottom of the hole after the steel cage is lowered. After 3 days of pouring concrete on the underground diaphragm wall, open holes for clear water to ensure that the pipeline is unimpeded. In this construction process, it should be noted that when the grouting pressure is too high, check whether the pipeline is unblocked before grouting. If the amount of grouting does not meet the design requirements, and the grouting occurs, the grouting should be suspended, and the grouting should be suspended after 24 hours. Supplementary grouting.

Claims (5)

1. supporting leg type underground continuous wall construction method is characterized in that construction technology process is as follows:
1) adopts measureing equipment,, determine each axial line control point, form axle network control system, the control point is extended on the shoveling influence basin zone in addition according to red line boundary marker point and drawing;
2) lead the wall construction, reconnoitre situation, cell wall stability and reinforcement cage hoisting ability according to construction and divide the groove section, to guarantee the resistance equilibrium of scouring machine grab bucket both sides;
3) mud preparation is prepared mud and is constantly adjusted proportioning according to actual construction situation, guarantees the performance indications of mud, and cell wall carries out retaining wall with mud, guarantees that cell wall is stable;
4) trenching construction adopts hydraulic grab or rig creeps into, carry out grooving towards the method for rock machine impact;
5) supporting leg construction after groover excavates the bedrock surface absolute altitude, is measured supporting leg position, stake position and is navigated to total powerstation or other measureing equipments and lead on the wall, at the diaphragm wall bottom land of grooving with impact type or rotary drill mode pile hole;
6) the subterranean wall reinforcing cage is made, is processed, and makes the diaphragm wall reinforcing cage according to design drawing, and finishes processing on reinforcing cage making platform, and its profile must be straight, regular;
7) the supporting leg reinforcing cage is made, with the contraposition of subterranean wall reinforcing cage be connected, according to actual conditions and designing requirement, on the making platform, finish members such as supporting leg reinforcing cage and shaped steel, place Grouting Pipe and go deep into supporting leg, the supporting leg reinforcing cage is positioned between the subterranean wall reinforcing cage truss, the supporting leg reinforcing cage is connected, reinforces with the subterranean wall reinforcing cage;
8) reinforcing cage calculates whole reinforcing cage weight by putting, and preparation lifting appliance and formulate hoisting method, lifting diaphragm wall reinforcing cage be down to design attitude, and is positioned at and leads on the wall;
9) joint is selected, and the instructions for use of wall is selected for use under the joint technology base area between underground continuous wall groove segment, adopts i iron, cross steel, fore shaft pipe, prefabricated pile extension head or rubber fastening band;
10) by putting joint and cast underwater concrete conduit, clear hole, before concrete casting, transfer joint, put down tremie afterwards, carry out clearly the hole and change slurry in the reinforcing cage two ends;
11) underwater concreting in 4 hours after reinforcing cage is gone into groove, adopts the concrete mixer while, pours into a mould underwater concrete with fast, continuous toward supporting leg, guarantees that underwater concrete overflows bottom land simultaneously, continuous afterwards past diaphragm wall pouring underwater concrete;
12) pull junction block, after concrete pouring finishes, adopt lift-up device that mouthpiece is pulled extraction after the initial set;
13) wall rising pouring slurry carries out wall rising pouring slurry after the diaphragm wall concrete strength reaches 100%.
2. supporting leg type underground continuous wall construction method as claimed in claim 1, it is characterized in that it is 4~8m that the length of groove section in the wall construction is led in described technological process, lead the big 20mm of span width ratio design wall within the walls, leading the wall degree of depth is 1.5~2.5m, leads the wall end face than the high 100~200m of builder's road.
3. supporting leg type underground continuous wall construction method as claimed in claim 1 is characterized in that described technological process leads wall construction and comprise following technological process:
1) measure setting-out, along diaphragm wall design longitudinal axis position, the excavation section by section guide channel, segmentation is arranged sight rail along axis direction, marks to lead wall displacement and absolute altitude;
2) box cut section adopts mechanical equivalent of light excavation and manual amendment to combine;
3) fluid concrete bed course;
4) on the concrete mats aspect, make and lead wall displacement, assembling reinforcement, upright again steel form;
5) carry out concrete pouring, when concrete reach design strength 70% after form removal.
4. supporting leg type underground continuous wall construction method as claimed in claim 1, it is characterized in that described by putting in joint and cast underwater concrete conduit, the clear hole technological process, tremie is inserted into the supporting leg bottom, and mouth is about 300~500mm at the bottom of the conduit at the bottom of the hole.
5. supporting leg type underground continuous wall construction method as claimed in claim 1 is characterized in that describedly utilizing the gaslift crossover-circulating type method to carry out hole clearly by putting in joint and cast underwater concrete conduit, the clear hole technological process, is 200~500mm at the bottom of the hole at the bottom of the pump of clear hole.
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CN101824821A (en) * 2010-05-17 2010-09-08 中国葛洲坝集团股份有限公司 Method for building concrete underground continuous wall in bedrock
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CN102296617A (en) * 2010-11-11 2011-12-28 东南大学 Post-grouting reinforcement construction method of flexible joints of diaphragm walls
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CN104452776A (en) * 2014-11-19 2015-03-25 中铁十八局集团第一工程有限公司 Construction treatment method for underground diaphragm wall meeting with boulders
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CN102359121A (en) * 2011-09-15 2012-02-22 山东省水利科学研究院 Underground grouting continuous wall construction method
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