CN101173499A - Method and device for underwater construction of bridge piers - Google Patents

Method and device for underwater construction of bridge piers Download PDF

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CN101173499A
CN101173499A CNA2007101246348A CN200710124634A CN101173499A CN 101173499 A CN101173499 A CN 101173499A CN A2007101246348 A CNA2007101246348 A CN A2007101246348A CN 200710124634 A CN200710124634 A CN 200710124634A CN 101173499 A CN101173499 A CN 101173499A
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pier
box
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CN101173499B (en
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冯智
韩玉
陈光辉
秦大燕
李彩霞
李玉彬
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Guangxi Road and Bridge Engineering Group Co Ltd
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GUANGXI ZHUANG NATIONALITY AUTONOMOUS REGION HIGHWAY BRIDGE ENGINEERING Co
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Abstract

本发明的是为了解决被水淹没后的桥墩能够继续往上施工的方法,它是在桥梁基础施工中应用一种钢套箱,将其套入墩身一定长度,并利用设置的悬挂横梁将其定位悬挂于水下桥墩上,形成一个密闭的无水空间,提供水下墩身施工作业。与现有技术相比,本发明的桥梁桥墩施工钢套箱具有围堰薄,不用模板,重量轻,易拼接,易拆除,围水面积小,现场吊装、拼装、拆卸方便,施工难度小,能有效地减少填土量,大大减少了施工量,节约了成本,拆除清理简便。

Figure 200710124634

The purpose of the present invention is to solve the problem that the bridge pier can continue to be constructed after being submerged in water. It uses a steel sleeve box in the construction of the bridge foundation, inserts it into the pier body for a certain length, and uses the suspended beam set It is positioned and suspended on the underwater pier to form a closed waterless space to provide underwater pier construction operations. Compared with the prior art, the bridge pier construction steel box of the present invention has thin cofferdams, no formwork, light weight, easy splicing, easy dismantling, small surrounding water area, convenient hoisting, assembly and disassembly on site, and low construction difficulty. It can effectively reduce the amount of filling, greatly reduce the amount of construction, save costs, and is easy to dismantle and clean.

Figure 200710124634

Description

桥梁桥墩水下施工的方法及装置 Method and device for underwater construction of bridge piers

技术领域technical field

本发明涉及一种桥梁架设工程的方法,特别是桥梁桥墩水下施工的方法及辅助装置。The invention relates to a bridge erection engineering method, in particular to a bridge pier underwater construction method and an auxiliary device.

背景技术Background technique

随着我国国民经济的高速发展,公路和铁路建设也发展迅速,因此,桥梁架设就成为了交通运输建设中的重点工程,尤其是在中小河道桥梁的建设,更成了建设中重点的重点。我国有着悠久的建桥历史,“赵州桥”等一批名桥在中华民族5000年灿烂文化中熠熠生辉,目前,我国已经能够熟练建造长、大跨径、深水基础桥梁,但是,本发明人认为,在我国现行的桥墩施工过程中,尤其是在深水急流的河道内施工时,还存在一定的问题,因为,桥墩的施工多是在水面以上进行,有些河流水位随季节性变化较大,或者其他原因引起水位变化(如:下游水坝蓄水),从而造成正在施工中的桥墩被淹没,这样就会终止桥墩的施工,只有等待水位退去后才能进行桥墩施工,如果遇到某些特殊情况致使水位不能退去,桥梁的建设只能放弃或者重建,造成巨大的投资损失。这样,人们就发明了桥墩围堰的施工方法,其中钢套箱是应用在桥梁水下基础施工中一种围水结构,它为水下基础施工提供了一个无水作业空间,具体是以基桩顶部或基桩钢护筒,工作平台为支承,悬套在水的套箱,由内侧板、底板和悬吊系统组成,其施工方法是先用钢套围出桥墩墩柱施工的工作面,在套箱底部浇注混凝土密封,待混凝土达到一定强度后,抽水,进行整个系梁和墩柱的钢筋扎,模板安装,最后浇注混凝土,完成水中系梁和墩柱的的施工,此施工方法要求底钢套箱大,能够全部围住双柱墩的两根基柱,并要求有足够的刚度和强度,因而套箱的重量大,一次性投入的资金多,施工难度高,而且,底板的混凝土不能拆除,给后继施工增加了难度,因此,有人针对桥墩施工发明了专利,例如:一种深水河道建设桥墩围堰施工新方法(申请号为200510048420),该发明所述的是:先在河道中设计桥墩处搭建外排架(2),在外排架(2)靠近钢管面放置外层模板(1),搭建内排架(5),在内排架(5)靠近钢管面放置内层模板(4),然后在外层模板(1)和内层模板(4)之间填充土(3),把围堰(6)内积水抽出,即可在围堰(6)内进行桥墩施工。但是,由于以上所用的围堰是双层的,内中夹有筋板,围堰结构庞大,制作难,浪费木材,成本高,现场吊装、拼装、拆卸工作量大,因此,人们正在寻求一种易拼接、易拆除、围水面积小、重量轻、施工难度小、经济实用的桥墩围堰的施工方法。With the rapid development of my country's national economy, the construction of roads and railways has also developed rapidly. Therefore, bridge erection has become a key project in transportation construction, especially in the construction of small and medium river bridges. Our country has a long history of bridge construction. A number of famous bridges such as "Zhaozhou Bridge" are shining in the splendid culture of the Chinese nation for 5,000 years. At present, our country has been able to skillfully build long, long-span, deep-water foundation bridges. However, this The inventor believes that in the current construction of bridge piers in China, especially in the construction of deep-water rapids, there are certain problems, because most of the construction of bridge piers is carried out above the water surface, and the water level of some rivers varies more with seasonal changes. Large, or other reasons cause water level changes (such as: downstream dam water storage), which will cause the bridge piers under construction to be submerged, which will stop the construction of the bridge piers, and only wait for the water level to recede before the bridge piers can be constructed. Due to special circumstances, the water level cannot be receded, and the construction of bridges can only be abandoned or rebuilt, resulting in huge investment losses. In this way, people have invented the construction method of pier cofferdam, in which the steel box is a kind of surrounding water structure used in the underwater foundation construction of bridges, and it provides a water-free working space for the underwater foundation construction. The top of the pile or the steel casing of the foundation pile, the working platform is the support, and the casing is suspended in the water. It is composed of the inner plate, the bottom plate and the suspension system. The construction method is to first use the steel sleeve to surround the working face of the pier column construction , pouring concrete at the bottom of the casing to seal, after the concrete reaches a certain strength, pump water, carry out the reinforcement binding of the entire tie beam and pier column, install the formwork, and finally pour concrete to complete the construction of the tie beam and pier column in the water. This construction method The bottom steel casing is required to be large enough to completely surround the two foundation columns of the double-column pier, and to have sufficient rigidity and strength. Therefore, the weight of the casing is large, the one-time investment is large, and the construction is difficult. Moreover, the bottom plate Concrete cannot be removed, which increases the difficulty of subsequent construction. Therefore, someone has invented a patent for bridge pier construction, such as: a new method for deep-water channel construction pier cofferdam construction (application number is 200510048420). Build the outer frame (2) at the designed pier in the river, place the outer formwork (1) on the outer frame (2) close to the steel pipe surface, build the inner frame (5), and place the inner frame (5) close to the steel pipe surface Layer formwork (4), then fill soil (3) between the outer formwork (1) and the inner formwork (4), pump out the accumulated water in the cofferdam (6), and then the pier can be built in the cofferdam (6). construction. But because the cofferdams used above are double-layered, with ribbed plates inside, the cofferdam structure is huge, it is difficult to make, waste wood, the cost is high, and the workload of on-site hoisting, assembling and dismantling is large. Therefore, people are looking for a cofferdam. An economical and practical construction method for pier cofferdams that is easy to splice, easy to dismantle, small in enclosure area, light in weight, low in construction difficulty.

发明内容Contents of the invention

本发明的目的是为了解决被水淹没后的桥墩能够继续往上施工的问题,改进在桥梁基础施工中应用的桥墩水下施工的方法及装置。The purpose of the present invention is to solve the problem that the submerged pier can continue to be constructed upwards, and to improve the method and device for underwater construction of the pier used in bridge foundation construction.

实现本发明的方法是这样的:The method that realizes the present invention is like this:

首先在桥墩施工处水面上搭建浮式平台,在岸上加工钢套箱,在平台上加工钢套箱底板,接着在底钢套箱底板上拼装第一节钢套箱,拼装完成后利用平台上的起重机将整节钢套箱提起,放入水中,然后在钢套箱上面拼装下一节钢套箱,再往钢套箱腔内灌注混凝土或者水使其下沉,重复其拼装钢套箱横梁和钢套箱内支撑,下沉过程直至悬挂钢套箱横梁到达离墩身顶面一定位置,后进行钢套箱平面位置调整,并由潜水工下水将悬挂钢套箱横梁位置下的墩身上用钢板垫平,后往钢套箱腔内灌水压重,让钢套箱搁置在墩身顶上,钢套箱在墩身上定位好后进行墩身腔内填芯混凝土和钢套箱封底混凝土的水下混凝土浇注,待混凝土强度达到设计要求后,抽干钢套箱内的水,形成一个密闭的无水空间,即可在钢套箱进行墩身施工,将墩身施工出水后,在水下切割拆除部分钢套箱,即可完成水下施工桥墩。First, build a floating platform on the water surface at the pier construction site, process the steel box on the shore, process the bottom plate of the steel box on the platform, and then assemble the first section of steel box on the bottom plate of the bottom steel box, and use it on the platform after the assembly is completed. The crane lifts the entire section of the steel box, puts it into the water, and then assembles the next section of the steel box on top of the steel box, then pours concrete or water into the cavity of the steel box to make it sink, and repeats the assembly of the steel box The beam and the inner support of the steel box are submerged until the beam of the suspended steel box reaches a certain position from the top surface of the pier body, and then the plane position of the steel box is adjusted, and the pier under the position of the suspended steel box beam is launched by the diver The body is leveled with steel plates, and then water pressure is poured into the cavity of the steel sleeve box, so that the steel sleeve box is placed on the top of the pier body. After the steel sleeve box is positioned on the pier body, the core concrete in the pier body cavity and the bottom of the steel sleeve box are sealed. For the underwater concrete pouring of concrete, after the concrete strength meets the design requirements, the water in the steel casing box is drained to form a closed water-free space, and the pier body construction can be carried out in the steel casing box. After the pier body construction is out of the water, Cutting and dismantling part of the steel box under water can complete the underwater construction of the bridge pier.

实现本发明桥墩水下施工的方法的装置是由钢套箱、钢套箱底板和钢套箱内支撑、悬挂钢套箱横梁构成的,钢套箱比桥墩的墩身尺寸略大,施工时钢套箱底板套住水下桥墩的墩身,钢套箱内支撑一端顶住桥墩的墩身,另一端支撑钢套箱内壁,悬挂钢套横梁设置在钢套箱的上部。The device that realizes the method for underwater construction of bridge pier of the present invention is to be made of steel casing, steel casing bottom plate and steel casing inner support, suspension steel casing crossbeam, and steel casing is slightly larger than the pier body size of bridge pier, during construction The bottom plate of the steel casing covers the pier body of the underwater pier, one end of the steel casing supports the pier body of the bridge pier, and the other end supports the inner wall of the steel casing, and the hanging steel casing beam is arranged on the upper part of the steel casing.

以上所述的钢套箱,其特点是钢套箱为双壁密闭结构,在水中能够自浮,采用分节拼装、往钢套箱腔内灌水与混凝土压重方式下沉。The above-mentioned steel box is characterized in that the steel box is a double-walled airtight structure, which can float in water, and is assembled in sections, poured into the steel box cavity and sunk by concrete weight.

与现有技术相比,本发明的桥梁桥墩施工方法有以下优点:Compared with the prior art, the bridge pier construction method of the present invention has the following advantages:

1、解决被水淹没后的桥墩能够继续往上施工的问题,改进在桥梁基础施工中应用的桥墩水下施工方法。1. Solve the problem that the pier can continue to be constructed after being submerged in water, and improve the underwater construction method of the pier used in the construction of the bridge foundation.

2、围堰薄,不用模板,重量轻,易拼接,易拆除,围水面积小,现场吊装、拼装、拆卸方便,施工难度小,能有效地减少填土量,大大减少了施工量,工期短,节约了成本,拆除清理简便,因而具有广阔的市场前景。2. The cofferdam is thin, does not need templates, is light in weight, easy to splice and dismantle, has a small surrounding water area, is convenient to hoist, assemble and disassemble on site, and is less difficult to construct. It can effectively reduce the amount of filling, greatly reducing the construction volume and construction period Short, cost-saving, easy to dismantle and clean up, so it has broad market prospects.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本发明实施的工作原理图。Fig. 1 is a working principle diagram of the implementation of the present invention.

图2是图1的平面图。FIG. 2 is a plan view of FIG. 1 .

图中部件编号:墩身1、钢套箱2、钢套箱底板3、钢套箱腔内填充混凝土4、钢套箱封底混凝土5、墩身内腔填芯混凝土6、钢套箱内支撑7、悬挂钢套箱横梁8。Part numbers in the figure: pier body 1, steel box 2, steel box bottom plate 3, steel box cavity filled with concrete 4, steel box bottom sealing concrete 5, pier body inner cavity core-filled concrete 6, steel box inner support 7 , Suspension steel box beam 8.

具体实施方式Detailed ways

如图1所示,本发明的桥墩水下施工的方法的装置由钢套箱2、钢套箱底板3和钢套箱内支撑7、悬挂钢套箱横梁8构成,施工时钢套箱腔内填充有混凝土4。所述的钢套箱2比墩身1尺寸略大,钢套箱2套上墩身1,钢套箱底板3与墩身1间有钢套箱封底混凝土5,墩身1上有钢套箱内支撑7,上部设置有悬挂钢套横梁8。As shown in Figure 1, the device of the method for bridge pier underwater construction of the present invention is made of steel box 2, steel box bottom plate 3 and steel box inner support 7, suspension steel box beam 8, steel box cavity during construction Filled with concrete 4. The steel box 2 is slightly larger than the pier body 1. The steel box 2 is put on the pier body 1. There is a steel box bottom-sealing concrete 5 between the steel box bottom plate 3 and the pier body 1. There is a steel sleeve on the pier body 1. The box supports 7, and the upper part is provided with a suspension steel sheath crossbeam 8.

本发明的桥墩水下施工的实施方法详细叙述如下:The implementation method of bridge pier underwater construction of the present invention is described in detail as follows:

在工厂或者岸上场地分节、分块加工钢套箱2,在桥墩施工处水面上搭建浮式平台,首先在平台上加工钢套箱底板3,接着在底钢套箱底板3上拼装第一节钢套箱,拼装完成后利用平台上的门式起重机将整节钢套箱2提起,抽掉钢套箱底板3下的支架,将整节钢套箱放入水中,然后在其上面拼装下一节钢套箱2,再往钢套箱腔内灌注钢套箱腔内填充混凝土4或者水使其下沉,重复其拼装(包括安装悬挂钢套箱横梁8和钢套箱内支撑7)、下沉过程直至悬挂钢套箱横梁8到达离墩身顶面约5cm的位置,后进行钢套箱2平面位置调整,并由潜水工下水将悬挂钢套箱横梁8位置下的墩身上用钢板垫平,后往钢套箱2腔内灌水压重,让钢套箱2搁置在墩身1顶上,钢套箱2在墩身上定位好后进行墩身腔内填芯混凝土6和钢套箱封底混凝土5的水下混凝土浇注,待混凝土强度达到设计要求后,抽干钢套箱内的水,即可在钢套箱2进行墩身施工,将墩身施工出水后,可进行水下切割拆除部分钢套箱2。Process the steel casing 2 in sections and blocks in the factory or on the shore, build a floating platform on the water surface at the pier construction site, first process the bottom plate 3 of the steel casing on the platform, and then assemble the first on the bottom plate 3 of the bottom steel casing Steel-section box, after the assembly is completed, use the gantry crane on the platform to lift the whole section of steel box 2, remove the bracket under the bottom plate 3 of the steel box, put the whole section of steel box into the water, and then assemble on it In the next section, the steel box 2, pour concrete 4 into the steel box cavity or water to make it sink, and repeat its assembly (including the installation of the hanging steel box beam 8 and the steel box inner support 7 ), the sinking process until the suspension steel box beam 8 reaches the position about 5cm away from the top surface of the pier body, and then adjust the plane position of the steel box 2, and the diving workers will launch the suspension steel box beam 8 on the pier body Pad it flat with a steel plate, and then fill the cavity of the steel casing 2 with heavy water pressure, so that the steel casing 2 is placed on the top of the pier body 1. After the steel casing 2 is positioned on the pier body, the core concrete 6 and the pier body cavity are filled. For the underwater concrete pouring of the bottom-sealing concrete 5 of the steel casing box, after the concrete strength meets the design requirements, the water in the steel casing box is drained, and the pier body construction can be carried out on the steel casing box 2. After the pier body is constructed out of the water, the Underwater cutting and dismantling part of the steel box 2.

Claims (3)

1.一种桥梁桥墩水下施工的方法,其特征在于:首先在桥墩施工处水面上搭建浮式平台,在岸上加工钢套箱,在平台上加工钢套箱底板,接着在底钢套箱底板上拼装第一节钢套箱,拼装完成后利用平台上的起重机将整节钢套箱提起,将整节钢套箱放入水中,然后在钢套箱上面拼装下一节钢套箱,再往钢套箱腔内灌注填充混凝土或者水使其下沉,重复其拼装钢套箱横梁和钢套箱内支撑,下沉过程直至悬挂钢套箱横梁到达离墩身顶面一定位置,后进行钢套箱平面位置调整,并由潜水工下水将悬挂钢套箱横梁位置下的墩身上用钢板垫平,后往钢套箱腔内灌水压重,让钢套箱搁置在墩身顶上,钢套箱在墩身上定位好后进行墩身腔内填芯混凝土和钢套箱封底混凝土的水下混凝土浇注,待混凝土强度达到设计要求后,抽干钢套箱内的水,形成一个密闭的无水空间,即可在钢套箱进行墩身施工,将墩身施工出水后,在水下切割拆除部分钢套箱,即可完成水下施工桥墩。1. A method for underwater construction of a bridge pier, characterized in that: first a floating platform is built on the water surface at the pier construction place, the steel casing is processed on the bank, the steel casing bottom plate is processed on the platform, and then the bottom steel casing is Assemble the first section of steel box on the bottom plate. After the assembly is completed, use the crane on the platform to lift the whole section of steel box, put the whole section of steel box into the water, and then assemble the next section of steel box on top of the steel box. Then pour concrete or water into the cavity of the steel casing to make it sink, repeat the assembly of the steel casing beam and the inner support of the steel casing, and sink until the hanging steel casing beam reaches a certain position from the top surface of the pier, and then Adjust the plane position of the steel box, and let the divers go into the water to level the pier under the beam of the suspended steel box with steel plates, and then pour water into the cavity of the steel box to make the steel box rest on the top of the pier After the steel casing box is positioned on the pier body, the underwater concrete pouring of the core-filling concrete in the pier body cavity and the bottom-sealing concrete of the steel casing box is carried out. After the concrete strength meets the design requirements, the water in the steel casing box is drained to form an airtight In the anhydrous space, the pier body construction can be carried out in the steel sleeve box. After the pier body construction is out of the water, part of the steel sleeve box can be cut and removed underwater to complete the underwater construction of the bridge pier. 2.如权利要求1所述的桥梁桥墩水下施工的方法采用的装置,其特征在于:该装置是由钢套箱、钢套箱底板、钢套箱内支撑和悬挂钢套箱横梁构成的,钢套箱比桥墩的墩身尺寸略大,施工时钢套箱底板套住水下桥墩的墩身,钢套箱内支撑一端顶住桥墩的墩身,另一端支撑钢套箱内壁,悬挂钢套横梁设置在钢套箱的上部。2. the device that the method for underwater construction of bridge piers as claimed in claim 1 adopts, is characterized in that: this device is to be made of steel box, steel box bottom plate, steel box inner support and suspension steel box beam , the size of the steel casing is slightly larger than the pier body of the pier. During construction, the bottom plate of the steel casing covers the pier body of the underwater pier. One end of the steel casing supports the pier body of the bridge pier, and the other end supports the inner wall of the steel casing. The steel sheath beam is arranged on the upper part of the steel sheath box. 3.根据权利要求1所述的桥梁桥墩水下施工的方法采用的装置,其特征在于:钢套箱为双壁密闭结构,在水中能够自浮,采用分节拼装的结构。3. The device adopted in the method for underwater construction of bridge pier according to claim 1, characterized in that: the steel casing is a double-walled closed structure, capable of self-floating in water, and adopts a segmented and assembled structure.
CN2007101246348A 2007-11-22 2007-11-22 Method and device for underwater construction of bridge piers Active CN101173499B (en)

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Cited By (11)

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CN102031755A (en) * 2010-11-26 2011-04-27 哈尔滨工程大学 Multifunctional permanent template for girder bridge gravity type pier
CN102146681A (en) * 2011-02-09 2011-08-10 胡盼成 New subaqueous tunnel or pipeline digging method
CN102505640A (en) * 2011-12-05 2012-06-20 中国建筑第六工程局有限公司 Method for constructing pier column
CN102704399A (en) * 2012-05-23 2012-10-03 中铁大桥局集团第二工程有限公司 Reinforcement binding and jointing operating room and reinforcement binding and jointing method
CN102966117A (en) * 2012-11-28 2013-03-13 华南理工大学 Device for coating bridge underwater pile with concrete
CN103774555A (en) * 2013-12-30 2014-05-07 江苏省交通工程集团有限公司 Bridge pier body widening template
CN106120802A (en) * 2016-08-28 2016-11-16 中铁二十局集团第工程有限公司 It is close to the most wired large-span continuous beam deep water foundation excavation method under water
JP2018025039A (en) * 2016-08-10 2018-02-15 第一建設工業株式会社 Installation method for cofferdam structure to be used for bridge pier maintenance/reinforcement work
CN109056508A (en) * 2018-08-29 2018-12-21 中铁大桥局武汉桥梁特种技术有限公司 The construction method of the bridge pier of basic protection against erosion, bridge and underwater foundation protection against erosion
CN113719022A (en) * 2021-09-23 2021-11-30 中印恒盛(北京)贸易有限公司 Splicing type building module applied to underwater building
CN115726374A (en) * 2022-10-09 2023-03-03 中交基础设施养护集团有限公司 Enclosing device and method for underwater operation in pier stud splash zone

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Publication number Priority date Publication date Assignee Title
CN102031755B (en) * 2010-11-26 2012-06-06 哈尔滨工程大学 Multifunctional permanent template for girder bridge gravity type pier
CN102031755A (en) * 2010-11-26 2011-04-27 哈尔滨工程大学 Multifunctional permanent template for girder bridge gravity type pier
CN102146681A (en) * 2011-02-09 2011-08-10 胡盼成 New subaqueous tunnel or pipeline digging method
CN102146681B (en) * 2011-02-09 2013-01-30 胡盼成 New subaqueous tunnel or pipeline digging method
CN102505640A (en) * 2011-12-05 2012-06-20 中国建筑第六工程局有限公司 Method for constructing pier column
CN102704399B (en) * 2012-05-23 2015-02-11 中铁大桥局集团第二工程有限公司 Reinforcement binding and jointing operating room and reinforcement binding and jointing method
CN102704399A (en) * 2012-05-23 2012-10-03 中铁大桥局集团第二工程有限公司 Reinforcement binding and jointing operating room and reinforcement binding and jointing method
CN102966117A (en) * 2012-11-28 2013-03-13 华南理工大学 Device for coating bridge underwater pile with concrete
CN103774555A (en) * 2013-12-30 2014-05-07 江苏省交通工程集团有限公司 Bridge pier body widening template
CN103774555B (en) * 2013-12-30 2016-04-27 江苏省交通工程集团有限公司 Bridge pier shaft widens template
JP2018025039A (en) * 2016-08-10 2018-02-15 第一建設工業株式会社 Installation method for cofferdam structure to be used for bridge pier maintenance/reinforcement work
CN106120802A (en) * 2016-08-28 2016-11-16 中铁二十局集团第工程有限公司 It is close to the most wired large-span continuous beam deep water foundation excavation method under water
CN109056508A (en) * 2018-08-29 2018-12-21 中铁大桥局武汉桥梁特种技术有限公司 The construction method of the bridge pier of basic protection against erosion, bridge and underwater foundation protection against erosion
CN113719022A (en) * 2021-09-23 2021-11-30 中印恒盛(北京)贸易有限公司 Splicing type building module applied to underwater building
CN115726374A (en) * 2022-10-09 2023-03-03 中交基础设施养护集团有限公司 Enclosing device and method for underwater operation in pier stud splash zone

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