CN101148989B - Tunnel shield digging machine local and remote monitoring method - Google Patents
Tunnel shield digging machine local and remote monitoring method Download PDFInfo
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- CN101148989B CN101148989B CN200710044712A CN200710044712A CN101148989B CN 101148989 B CN101148989 B CN 101148989B CN 200710044712 A CN200710044712 A CN 200710044712A CN 200710044712 A CN200710044712 A CN 200710044712A CN 101148989 B CN101148989 B CN 101148989B
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Abstract
The local and remote monitoring method for shield tunneling machine includes: establishing a database to accept and store the real-time running data of the mechanisms in the shield tunneling machine; providing the monitoring picture of the shield tunneling machine; showing the real-time running data of the mechanisms in the shield tunneling machine in the display; and completing the monitoring operation on the shield tunneling machine in the monitoring display. The method is intuitive, accurate and comprehensive, and may be combined with remote network technology for remote management and maintenance in a common PC.
Description
Technical field
The present invention relates to the automatic control technology of equipment, more particularly, relate to tunnel shield digging machine local and long-distance monitoring method.
Background technology
Along with the enforcement of China's infrastructure Large scale construction and strategy to develop western regions, engineerings such as highway, railway, large medium-size station construction and the south water to north all will have a large amount of tunnels to need to build.And the urban construction of current China is in the high-speed developing period, and some cities are being carried out or just prepared to carry out urban underground space planning, also have many cities carrying out the construction of large size city infrastructure such as subway.Increasing engineering construction is with the intervention of demand shield excavation machine.Shield excavation machine ranges big-and-middle-sized heavy-duty machine tool, and its internal construction is complicated, and working environment is at below ground.These have all proposed very high request to the monitoring management of this mechanism, analyze monitoring function in the past, and picture is simpler and easy mostly, and is less to the running state monitoring face of complete machine, and can not satisfy remote monitoring and administration.
Summary of the invention
Purpose of the present invention is for providing a kind of tunnel shield digging machine local and long-distance monitoring method, this method can realize this locality and remote real time monitoring shield excavation machine each several part mechanism running status, acquisition of information and taxonomic revision, the various animations of composition and chart, convenient to equipment operation and maintenance, make the manager also can manage monitoring and technical support is provided with the strange land on the ground to shield excavation machine.
For achieving the above object, tunnel shield digging machine local of the present invention and long-distance monitoring method comprise:
Set up database, accept and store the service data of each mechanism of described shield excavation machine in real time;
The monitored picture that described shield excavation machine is monitored is provided, and described monitored picture includes menu screen, and described menu screen provides current operator scheme, operating position, the state of a control that shows shield excavation machine; Duty to power supply shows and control; Cutter-head mechanism, propulsive mechanism, screw mechanism and slip casting mechanism are driven parameter and running status demonstration; Obtain the warning message of shield excavation machine in real time, and the switching of realization and other monitored picture;
Described monitoring shows the service data of each mechanism of shield excavation machine in real time; And on described monitored picture, each mechanism of shield excavation machine is carried out policer operation.
Described other monitored picture comprises work team's record picture, the warning picture, and the PLC picture, the electronic drawing picture, the maintenance picture, the complete machine picture, the cutterhead picture adds the mud picture, advances picture, and the slip casting picture is carried picture, the pipe sheet assembling picture.
Described work team record picture is to the logging of shield excavation machine and add up demonstration the running time of mechanism, and showing by the period of work team's record is provided.
Described warning picture shows the warning of shield excavation machine emerged in operation in real time, and warning is write down, inquired about to history.
Described PLC picture carries out monitoring display to PLC master-salve station communication state and each concrete input and output point of shield excavation machine.
Described electronic drawing picture dynamically shows the shield excavation machine electric installation drawing.
Described maintenance picture shows the use abrasion condition of the important devices of shield excavation machine, reminds the manager that the maintenance of device is changed.
Described complete machine picture shows the speed and the total kilometrage of the driving of shield excavation machine in real time.
Described cutterhead picture dynamically shows the running status of cutterhead with figure, and shows cutter disc torque in real time with textual form, pitching, and corner, cutterhead speed and cutterhead direction of rotation service data are carried out state with the display lamp form to each cutter plate driver and are shown.
Described add the mud picture show shield excavation machine add in the mud mechanism frequency converter and by the running status that adds dredge pump and motor of Frequency Converter Control,
Described propelling picture shows the running status of each jack in the propulsive mechanism of shield excavation machine in real time.
Described slip casting picture shows frequency converter service data in the slip casting in real time, and graphical, animation shows the pump that is subjected to PLC control in the slip casting mechanism and the running status of motor, shows the changing condition and the Grouting Pipe running status of slip casting liquid in real time.
Described conveying picture shows the running status and the service data of each mechanism of shield excavation machine conveying mechanism in real time.
Described pipe sheet assembling picture shows each operating state of pipe sheet assembling in real time.
In addition, this method also provides telecommunication network, and described monitored picture, this telecommunication network of data base manipulation are realized telecommunication, realize shield excavation machine is carried out remote monitoring and administration.
During described remote monitoring and administration, also provide log-in interface, needed in log-in interface input land password.
Adopt technical scheme of the present invention, this tunnel shield digging machine local and long-distance monitoring method can reflect the running status of shield excavation machine principal organ vivid in real time, accurately, all sidedly, and can be in conjunction with distance net technology, realize carrying out network browsing demonstration and monitoring with the strange land on the ground, made things convenient for administering and maintaining to shield excavation machine, in addition, this method just can be carried out implementation and operation on ordinary PC, greatly reduces the monitoring management cost of shield excavation machine.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is elaborated:
Fig. 1 is the flow chart of tunnel shield digging machine local of the present invention and long-distance monitoring method;
Fig. 2 is a menu screen of the present invention;
Fig. 3 is a work team of the present invention statistics picture;
Fig. 4 is a work team of the present invention report query picture;
Fig. 5 is a warning picture of the present invention;
Fig. 6 is provided with the interface for alarm failure screening of the present invention;
Fig. 7 is that shield excavation machine monitoring system fault of the present invention helps the interface;
Fig. 8 is a PLC picture of the present invention;
Fig. 9 is an electronic drawing picture of the present invention;
Figure 10 is a maintenance picture of the present invention;
Figure 11 is a complete machine picture of the present invention;
Figure 12 is a cutterhead picture of the present invention;
Figure 13 is the mud picture that adds of the present invention;
Figure 14 is a propelling picture of the present invention;
Figure 15 is a slip casting picture of the present invention;
Figure 16 is a conveying mechanism picture of the present invention;
Figure 17 is a pipe sheet assembling picture of the present invention;
The log-in interface that Figure 18 occurs during for RMON.
The specific embodiment
With reference to figure 1, tunnel shield digging machine local of the present invention and long-distance monitoring method comprise:
101, make up database, the service data of each mechanism of described shield excavation machine is accepted and stored to this database in real time;
102, the monitored picture that described shield excavation machine is monitored is provided, described monitored picture is used for showing in real time the service data of each mechanism of shield excavation machine and realizes each mechanism of shield excavation machine is carried out policer operation on monitored picture.In an embodiment of the present invention, described monitored picture has menu screen, work team's record picture, warning picture, PLC picture, the electronic drawing picture, maintenance picture, complete machine picture, cutterhead picture, add the mud picture, advance picture, the slip casting picture is carried picture and pipe sheet assembling picture.
103, monitored picture shows the service data of each mechanism of shield excavation machine in real time.
104, the manager carries out policer operation to each mechanism of shield excavation machine on monitored picture.
Specifically describing below, how the demonstration situation and the manager of each monitoring interface carry out policer operation at monitoring interface to each mechanism;
The manager can enter arbitrary monitoring interface as required in the process of practice this method.
With reference to figure 2, Fig. 2 is a menu screen of the present invention.This menu screen provides current operator scheme, operating position, the state of a control that shows shield excavation machine; Duty to power supply shows and control; Cutter-head mechanism, propulsive mechanism, screw mechanism and slip casting mechanism are driven parameter and running status demonstration; Obtain the warning message of shield excavation machine in real time, and the switching of realization and other monitored picture.
Particularly, this menu screen has shown current operator scheme (the concrete operations pattern is divided into manual operation, operates automatically, stops), operating position (the concrete operations position is divided into control handwheel, pusher side), the state of a control (concrete state of a control is divided into control and closes, controls disconnected) of shield excavation machine with the form of text box.Aspect Power Supply Monitoring, click title button " real-time status ", " overall status " and " power supply alarming " respectively simultaneously, but the different conditions of display power supply.(show among Fig. 2 at present be each power supply status under " real-time status ").And cutter-head mechanism, propulsive mechanism, screw mechanism and these principal organ of slip casting mechanism are driven parameter show, and the running status of each mechanism is shown.When the manager when this menu screen is observed, even reporting to the police appears in this shield excavation machine, also can obtain the information of reporting to the police in real time easily by this menu screen sign warning part 201.The toolbar 203 of menu screen below mainly is that each monitored picture is switched, and the manager can click corresponding button easily, switches to the monitored picture that need monitor, and can click that " EXIT " closes this picture.
With reference to figure 3, Fig. 3 is a work team of the present invention record picture.When the manager entered this work team record picture, the key frame of this work team's record was to the logging of shield excavation machine and add up demonstration the running time of mechanism, and showing by the period of work team's record is provided.Logging comprises shield excavation machine fltting speed and pipe sheet assembling number is carried out by work team, by this week, writes down demonstration by this month and total, and shows this both efficient situation.Running time is to amounting to running time of fashionable of power supply, standby time, working time and cutterhead, spiral, conveyor demonstration.The form period provides showing by the period of work team's record, clicks " selection " button in this frame, input dialogue frame as shown in Figure 4 can occur.This dialog box can be the manager inquiry is provided.By the prompting input inquiry period, can inquire the work team's record in this period.This picture provides printing function simultaneously, clicks " printing " button in the picture, this form can be printed by networked printer by the EXCEL form, has made things convenient for gerentocratic backup inquiry.
With reference to figure 5, Fig. 5 is a warning picture of the present invention.This warning picture mainly is that the alarm condition to this machine reflects, the fault alarm information of listing current mechanism that the Realtime Alerts hurdle in the picture can be real-time comprises time of origin, originate, report to the police classification and warning message etc.The alarm logging hurdle mainly is a data record of listing historical alert data storehouse, and the manager can report to the police to history by 5 buttons of this column below and operate.The effect of wherein " upgrading " button automatically is history to be reported to the police upgrade, and in time refreshes the demonstration of warning." following 50 " button is to make things convenient for the fault on historical failure warning hurdle to arrange, and is that a screen shows with 50." screening be provided with " button is sub-category on request historical failure to be enumerated.Fig. 61 is provided with the interface for having clicked the alarm failure screening that occurs behind " screening is provided with " button.The manager can be provided with this according to requirement itself, as to the alarm indication classification, warning time of origin etc. is selected, and historical alert data storehouse will show this sub-category warning in the alarm logging hurdle according to these specific requirements.The effect of " help of reporting to the police " button is that concrete warning is helped, the solution of advising, concrete operations are: at first click selected a certain concrete fault in the alarm logging hurdle earlier, click this button again, at this moment, the shield excavation machine monitoring system fault that occurs is as shown in Figure 7 helped the interface, in this interface, information (comprising " title ", " date ", " time ", " classification ", " source " etc.) to selected concrete warning shows respectively, the solution of advising is carried out reference for the manager.The manager also can pass through " modification ", " increase ", " deletion " 3 buttons are managed the modification of solution.Can oneself insert this fault solution, observe the solution of last time convenient next time when inquiring about this fault, also can make amendment to scheme.This help interface also provides the intersection query function simultaneously, lists this fault respectively at PLC, the position that occurs in drawing and the document.After clicking " OK " button, will close this help interface." warning " picture provides printing function equally, clicks " printing " button in the picture, the alarm history record can be printed.
With reference to figure 8, Fig. 8 is a PLC picture of the present invention.This PLC picture mainly is that the PLC master-salve station communication state of shield excavation machine and each concrete input and output point are carried out monitoring display.In this picture, shown principal and subordinate PLC with graphics mode, according to current situation,, comprise each input and output point of each module specific to the model of each module.The manager clicks this module among the corresponding PLC, can be at the concrete running status of each input and output point of this module of screen displayed (among Fig. 8 of present embodiment, demonstration be the concrete title and the real-time running state of 16 input points in the DI1 module of PLC in the shield excavation machine control box).Aspect the master-salve station communication, by the change color (this background color turns green when normally moving) of module change color (the green expression of communication module communication is normal) and concrete each input and output point, make the manager only need promptly can the detailed understanding of image be arranged by this picture to PLC communication state and each concrete input and output point of this machine.
With reference to figure 9, Fig. 9 is an electronic drawing picture of the present invention.This electronic drawing picture mainly is the electric installation drawing that dynamically shows shield excavation machine.In electronic drawing, can carry out change color according to the running status of concrete device in the drawing (as normal operation, break down etc.) shows, device in the drawing also provides multidate information to connect simultaneously, as click concrete device A, can skip in another drawing that comprises A (when comprising more than one of drawing, can jump out and select to enumerate frame, the manager can click certain page of drawing that needs in this frame as required and check), and with focus placement A present position this moment.As long as this function makes the manager be in this monitoring system, can inquire about electric installation drawing, and operation is more simple and efficient." amplification " in this picture, " dwindling ", " preceding page or leaf " and " back page or leaf " button also can amplify, dwindle electronic drawing and the front and back page turning.
With reference to Figure 10, Figure 10 is a maintenance picture of the present invention.Some mainly right devices of this maintenance picture carry out run time statistics and show, when arrived maintenance time the running time of certain concrete device, warnings of will glimmering of maintenance signal lamp pointed out the manager that this device is safeguarded replacement.After maintenance finishes, click and safeguard definite choice box, can be to this device clear 0 reclocking running time.Simultaneously, each device also provides the maintenance time modify feature, and the manager can be according to on-site actual situations, the corresponding modify maintenance time.This picture equally also provides printing function.
With reference to Figure 11, Figure 11 is a complete machine picture of the present invention.This complete machine picture has mainly carried out real-time demonstration to the speed and the total kilometrage of shield excavation machine driving.Shield excavation machine sectional view animation in the picture shows the running status (when moving as cutterhead, the cutterhead image in the picture can glimmer accordingly demonstration) of development machine principal organ, makes the manager to the operating condition of complete machine understanding generally arranged.
With reference to Figure 12, Figure 12 is a cutterhead picture of the present invention.The left side figure has shown the elevation of cutterhead in the key frame of this cutterhead picture.This figure can carry out animation according to the running status of concrete cutterhead and show (when revolving about cutterhead, this figure also can carry out left-handed dextrorotation accordingly and show), the right side has shown cutter disc torque, pitching in real time with textual form, corner, information such as cutterhead speed and cutterhead direction of rotation.The bottom is carried out state with the form of display lamp to 9 cutter plate driver and is shown (when specifically certain cutter plate driver was normally moved, this correspondence display lamp can greenly show).
With reference to Figure 13, Figure 13 is the mud picture that adds of the present invention.This adds, and the left side has shown the operation conditions that adds each frequency converter in the mud mechanism in the key frame of mud picture.The right figure demonstration is subjected to each pump and the motor of frequency conversion drive, and when respective pump or motor operation, corresponding icon has the animation display effect in the picture.The bottom is to two real-time traffics that add dredge pump, and pressure and mud accumulative total etc. has carried out text display.
With reference to Figure 14, Figure 14 is a propelling picture of the present invention.The left side has graphically shown the front diagram of propulsive mechanism in the key frame of this propelling picture.Replace showing 16 propelling jack with 16 display lamps.The concrete running status of 16 jack is listed on the right side.When concrete certain jack moved, corresponding display lamp can change color show in the key frame, and corresponding text box also can demonstrate this jack operation conditions at this moment by literal.The bottom is to advancing the pressure of upper and lower, left and right piece, and fltting speed and propelling gross pressure are carried out text display.
With reference to Figure 15, Figure 15 is a slip casting picture of the present invention.The left side shows for some detailed data of frequency converter operation in the slip casting in the key frame of this slip casting picture; Be subjected to the pump and the motor actual conditions of PLC control in the right figure demonstration slip casting mechanism, when respective pump or motor operation, corresponding icon has the animation display effect in the picture.The bottom is to the slip casting liquid selective, and A, B liquid real-time pressure, real-time traffic, aggregate flow and method for implanting carry out text display.The mode that also shows with display lamp shows No. 1～No. 4 Grouting Pipe running statuses simultaneously.
With reference to Figure 16, Figure 16 is a conveying picture of the present invention.The left side has graphically shown the front diagram of conveying mechanism in the key frame of this conveying picture.When concrete parts brought into operation, the counterpart in the diagram also can carry out animation accordingly and show (when moving as conveyor, the conveyor in the diagram also can glimmer and represent running status).The right side text display helical conveyor control mode, running status, gate running status and conveyor running status.The bottom shows the real time data of helical pressure, spiral rotary speed, gatage and No. 1～No. 3 soil pressure meters respectively.
With reference to Figure 17, Figure 17 is a pipe sheet assembling picture of the present invention.The left side has graphically shown the front diagram of pipe sheet assembling system in the key frame of this pipe sheet assembling picture.When duct piece assembling machine brought into operation rotation, the section of jurisdiction portion in the diagram also can carry out animation accordingly and show (as carrying out corresponding left rotation and right rotation).The right side with the form of indicator lamp shown left-handed, the dextrorotation, low speed of pipe sheet assembling, at a high speed, translation (near coal-mine/cutterhead), the actual operation situation of the situation of stretching, contract that the both forward and reverse directions of pitching, corner and redness, white support etc.
With reference to Figure 18, the log-in interface that Figure 18 occurs when RMON for the present invention.Method of the present invention also provides telecommunication network, and described monitored picture, this telecommunication network of data base manipulation are realized telecommunication, realize shield excavation machine is carried out remote monitoring and administration.During described remote monitoring and administration, also provide log-in interface, needed in log-in interface input land password.So just make method of the present invention not limited by the region, made things convenient on the manager ground and shield excavation machine has been carried out monitoring management with the strange land.
Claims (16)
1. tunnel shield digging machine local and long-distance monitoring method comprise:
Set up database, accept and store the service data of each mechanism of described shield excavation machine in real time;
The monitored picture that described shield excavation machine is monitored is provided, and described monitored picture includes menu screen, and described menu screen provides current operator scheme, operating position, the state of a control that shows shield excavation machine; Duty to power supply shows and control; Cutter-head mechanism, propulsive mechanism, screw mechanism and slip casting mechanism are driven parameter and running status demonstration; Obtain the warning message of shield excavation machine in real time, and the switching of realization and other monitored picture;
Described monitoring shows the service data of each mechanism of shield excavation machine in real time; And on described monitored picture, each mechanism of shield excavation machine is carried out policer operation.
2. tunnel shield digging machine local according to claim 1 and long-distance monitoring method is characterized in that: also provide telecommunication network, described monitored picture, this telecommunication network of data base manipulation are realized telecommunication, and shield excavation machine is carried out remote monitoring and administration.
3. tunnel shield digging machine local according to claim 2 and long-distance monitoring method is characterized in that: during described remote monitoring and administration, also provide log-in interface, needed in log-in interface input land password.
4. tunnel shield digging machine local according to claim 1 and long-distance monitoring method is characterized in that: described other monitored picture comprises work team's record picture, warning picture, the PLC picture, the electronic drawing picture, maintenance picture, complete machine picture, the cutterhead picture, add the mud picture, advance picture, the slip casting picture, carry picture, the pipe sheet assembling picture.
5. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described work team record picture is to the logging of shield excavation machine and add up demonstration the running time of mechanism, and showing by the period of work team's record is provided.
6. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described warning picture shows the warning of shield excavation machine emerged in operation in real time, and warning is write down, inquired about to history.
7. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described PLC picture carries out monitoring display to PLC master-salve station communication state and each concrete input and output point of shield excavation machine.
8. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described electronic drawing picture dynamically shows the shield excavation machine electric installation drawing.
9. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described maintenance picture shows the use abrasion condition of the important devices of shield excavation machine, reminds the manager that the maintenance of device is changed.
10. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described complete machine picture shows the speed and the total kilometrage of the driving of shield excavation machine in real time.
11. tunnel shield digging machine local according to claim 4 and long-distance monitoring method, it is characterized in that: described cutterhead picture dynamically shows the running status of cutterhead with figure, and show cutter disc torque in real time with textual form, pitching, corner, cutterhead speed and cutterhead direction of rotation service data are carried out state with the display lamp form to each cutter plate driver and are shown.
12. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described add the mud picture show shield excavation machine add in the mud mechanism frequency converter and by the running status that adds dredge pump and motor of Frequency Converter Control.
13. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described propelling picture shows the running status of each jack in the propulsive mechanism of shield excavation machine in real time.
14. tunnel shield digging machine local according to claim 4 and long-distance monitoring method, it is characterized in that: described slip casting picture shows frequency converter service data in the slip casting in real time, graphically, animation shows the pump that is subjected to PLC control in the slip casting mechanism and the running status of motor, shows the changing condition and the Grouting Pipe running status of slip casting liquid in real time.
15. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described conveying picture shows the running status and the service data of each mechanism of shield excavation machine conveying mechanism in real time.
16. tunnel shield digging machine local according to claim 4 and long-distance monitoring method is characterized in that: described pipe sheet assembling picture shows each operating state of pipe sheet assembling in real time.
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| Application Number | Priority Date | Filing Date | Title |
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| CN200710044712A CN101148989B (en) | 2007-08-09 | 2007-08-09 | Tunnel shield digging machine local and remote monitoring method |
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| CN200710044712A CN101148989B (en) | 2007-08-09 | 2007-08-09 | Tunnel shield digging machine local and remote monitoring method |
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| CN101148989A CN101148989A (en) | 2008-03-26 |
| CN101148989B true CN101148989B (en) | 2010-05-19 |
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| CN1800583A (en) * | 2005-12-05 | 2006-07-12 | 上海市第二市政工程有限公司 | Method and apparatus for real-time automatic correction of shield attitude deviation |
| CN2846756Y (en) * | 2005-12-05 | 2006-12-13 | 上海市第二市政工程有限公司 | Real time automatic deviation rectifing device for shield gesture |
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| CN101148989A (en) | 2008-03-26 |
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