CN101130311A - Mobile head multifunctional flatbed inkjet printing machine - Google Patents
Mobile head multifunctional flatbed inkjet printing machine Download PDFInfo
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- CN101130311A CN101130311A CNA2007100235308A CN200710023530A CN101130311A CN 101130311 A CN101130311 A CN 101130311A CN A2007100235308 A CNA2007100235308 A CN A2007100235308A CN 200710023530 A CN200710023530 A CN 200710023530A CN 101130311 A CN101130311 A CN 101130311A
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- 238000007641 inkjet printing Methods 0.000 title claims abstract description 15
- 238000007639 printing Methods 0.000 claims abstract description 21
- 230000033001 locomotion Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
本发明公开一种机头移动式多功能平板喷墨印花机。包括机架底座、滚珠丝杠、滚珠丝杠轴承座、滚珠丝杠移动螺母、直线导轨、直线导轨滑块、机头组件、机头支撑梁、机头连接梁、打印平板、平板支架、双套供墨盒、伺服电机。结构特点为:机头组件通过机头支撑梁与机头连接梁相固定,机头连接梁的中心点与滚珠丝杠移动螺母相连接,机头连接梁的两端通过四只直线导轨滑块被支撑于分布在机架底座两边的两根平行直线导轨之上;滚珠丝杠通过丝杠轴承座被固置于机架底座,其一端与伺服电机直联,滚珠丝杠驱动滚珠丝杠移动螺母。结构优点:以伺服电机直联滚珠丝杠来驱动机头组件,可完成精确位置的喷墨印花,并缩减机台实际占用空间,设计合理、新颖、简洁。
The invention discloses a multi-functional flat-bed ink-jet printing machine with mobile heads. Including frame base, ball screw, ball screw bearing seat, ball screw moving nut, linear guide rail, linear guide rail slider, machine head assembly, machine head support beam, machine head connecting beam, printing plate, plate bracket, double Set of ink cartridges and servo motors. The structural features are: the head assembly is fixed with the head connecting beam through the head support beam, the center point of the head connecting beam is connected with the ball screw moving nut, and the two ends of the head connecting beam pass through four linear guide rail sliders It is supported on two parallel linear guide rails distributed on both sides of the frame base; the ball screw is fixed on the frame base through the screw bearing seat, and one end is directly connected with the servo motor, and the ball screw drives the ball screw to move nuts. Structural advantages: The head assembly is driven by the servo motor directly connected with the ball screw, which can complete inkjet printing at precise positions and reduce the actual space occupied by the machine. The design is reasonable, novel and simple.
Description
技术领域technical field
本发明涉及一种数字平板喷墨印花机,特别是一种机头移动式多功能平板喷墨印花机。它适用于任何有限长度加工的喷墨打印领域,特别是户内/外广告产品、陶瓷砖、纺织品和皮革等其他有限长度平面产品的数字印花。The invention relates to a digital flat-bed ink-jet printing machine, in particular to a multifunctional flat-bed ink-jet printing machine with movable heads. It is suitable for any inkjet printing area of limited length processing, especially digital printing of indoor/outdoor advertising products, ceramic tiles, textiles and leather and other limited length flat products.
背景技术Background technique
现有技术的数字喷墨印花机,其原理都是采用受控的喷墨打印头在打印介质上喷墨来实现数字印花的目的,但在介质的传送方式上,主要采用压轮加摩擦轮的结构和胶辊式驱动结构。由于前者在介质传送时受力不均匀,尤其是当介质较薄或质地较柔软时,易使介质扭曲或变形,严重影响印花质量;后者虽然可以使介质在打印区内受力均匀,但由于织物在打印区内和打印区外的张力却并不相同,使得某些对变形比较敏感的介质,例如针织物等,印花后会由于介质的收缩而产生图案变形;另外,对于无法弯曲的板材或较厚的介质,如陶瓷片和皮革等,则无法在此类设备上印花。为了解决此类问题,出现了平板输送方式。但现有平板输送技术为了回避因移动机头组件而需克服机头组件的大惯量所带来的精度控制难题,多采用机头组件固定,平板移动式机体结构,但这种结构中移动的平板实际占用了两倍于机身面积的场地,难以实现较大幅面的喷印;同时,喷头高度的调整要求,也使得用升降机头组件的方式来实现而使得控制机构更加复杂。The principle of digital inkjet printing machines in the prior art is to use a controlled inkjet print head to spray ink on the printing medium to achieve the purpose of digital printing, but in the transmission mode of the medium, the pressure wheel and the friction wheel are mainly used. The structure and rubber roller drive structure. Due to the uneven force of the former when the medium is conveyed, especially when the medium is thin or soft, it is easy to distort or deform the medium, which seriously affects the printing quality; although the latter can make the medium evenly stressed in the printing area, but Since the tension of the fabric inside and outside the printing area is not the same, some media that are sensitive to deformation, such as knitted fabrics, will have pattern deformation due to the shrinkage of the media after printing; in addition, for non-bendable Plates or thicker media, such as ceramic sheets and leather, cannot be printed on this type of equipment. In order to solve this type of problem, a flat plate conveying method has appeared. However, in order to avoid the precision control problem caused by the large inertia of the mobile head assembly due to the need to overcome the large inertia of the mobile head assembly, the existing flat plate conveying technology mostly uses a fixed head assembly and a flat mobile body structure, but the moving flat plate in this structure It actually occupies twice the area of the fuselage, making it difficult to achieve large-format printing; at the same time, the height adjustment requirements of the nozzle also make the control mechanism more complicated by the way of lifting the head assembly.
发明内容Contents of the invention
本发明所要解决的技术问题,是要改变原有结构中施压传送的方式,并同时避免现有非施压传送方式中,因采用平板移动而导致平板实际占用两倍于机身场地的弊端,进一步降低结构复杂度,从而达到降低数字印花成本并提高数字印花质量的目的。The technical problem to be solved by the present invention is to change the way of pressure transmission in the original structure, and at the same time avoid the drawbacks of the existing non-pressure transmission method, which causes the actual occupation of the flat plate twice as much as the fuselage site due to the use of flat plate movement , to further reduce the structural complexity, so as to achieve the purpose of reducing the cost of digital printing and improving the quality of digital printing.
本发明解决上述问题所采用的技术方案是:利用伺服电机与滚珠丝杠直连后驱动滚珠丝杠移动螺母,并进而驱动机头组件,实现承载介质的平板固定,而让机头移动。具体包括机架底座、滚珠丝杠、滚珠丝杠轴承座、滚珠丝杠移动螺母、直线导轨、直线导轨滑块、机头组件、机头支撑梁、机头连接梁、打印平板、平板支架、双套供墨盒、伺服电机,其中机头组件通过机头支撑梁与机头连接梁相固定,机头连接梁的中心点与滚珠丝杠移动螺母相连接,机头连接梁的两端通过四只直线导轨滑块被支撑于分布在机架底座两边的两根平行直线导轨之上;滚珠丝杠通过丝杠轴承座被固置于机架底座,其一端与伺服电机直联,滚珠丝杠驱动滚珠丝杠移动螺母。The technical solution adopted by the present invention to solve the above-mentioned problems is: use the servo motor to directly connect the ball screw to drive the ball screw to move the nut, and then drive the head assembly to fix the plate carrying the medium and move the head. Specifically including the frame base, ball screw, ball screw bearing seat, ball screw moving nut, linear guide rail, linear guide rail slider, machine head assembly, machine head support beam, machine head connecting beam, printing plate, plate support, Two sets of ink supply cartridges and servo motors, the head assembly is fixed to the head connecting beam through the head support beam, the center point of the head connecting beam is connected to the ball screw moving nut, and the two ends of the head connecting beam are connected by four Only the linear guide rail slider is supported on two parallel linear guide rails distributed on both sides of the frame base; the ball screw is fixed on the frame base through the screw bearing seat, one end of which is directly connected to the servo motor, and the ball screw Drive the ball screw to move the nut.
本发明所采用的技术解决方案是在喷墨打印的基础上,将原有施压输送的介质输送方式改为平板式输送,但实际真正移动的并不是承载介质的平板本身,而是让机头组件反向移动,等同于平板输送的效果,但却缩短了机台的实际占地面积。The technical solution adopted by the present invention is to change the original medium conveying mode of pressure conveying to flat conveying on the basis of inkjet printing, but what actually moves is not the flat plate itself carrying the medium, but the machine. The head assembly moves in reverse, which is equivalent to the effect of flat conveying, but shortens the actual footprint of the machine.
本发明的打印喷头距离介质的距离在一定范围内可以调整,但调整方式不是改变打印喷头的高度,而是通过降低或升高打印台板的高度来实现。The distance between the printing nozzle and the medium of the present invention can be adjusted within a certain range, but the adjustment method is not to change the height of the printing nozzle, but to lower or raise the height of the printing platen.
本发明采用两套供墨墨盒,可交替连续使用。The present invention adopts two sets of ink supply cartridges, which can be used alternately and continuously.
本发明与现有技术相比,具有以下优点及效果:1、结构设计合理、新颖,以平板输送的非施压式输送替代了原施压式介质输送,介质输送更精确可靠,张力更小,更均匀;2、用机头的真正移动来替代平板的移动,缩减了设备的实际占用空间;3、适用范围更广,使板材介质或厚度适中的成衣印花成为可能;Compared with the prior art, the present invention has the following advantages and effects: 1. The structural design is reasonable and novel, and the non-pressurized conveying of flat plate conveyance replaces the original pressurized medium conveying, the medium conveying is more accurate and reliable, and the tension is smaller , more uniform; 2. Replace the movement of the flat plate with the real movement of the machine head, which reduces the actual occupied space of the equipment; 3. The scope of application is wider, making it possible to print garments on plate media or moderate thickness;
附图说明Description of drawings
图1为本发明的侧视结构示意图。Fig. 1 is a schematic side view of the structure of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明的结构和工作原理及工作过程进行详细说明。The structure, working principle and working process of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,其中(1)为机架底座、(2)为滚珠丝杠、(3)为滚珠丝杠轴承座、(4)为滚珠丝杠移动螺母、(5)为直线导轨、(6)为直线导轨滑块、(7)为机头组件、(8)为机头支撑梁、(9)为机头连接梁、(10)为打印平板、(11)为平板支架、(12)为双套供墨盒、(13)为伺服电机、(14)双头螺丝、(15)为调高撑杆。整体结构为:机头组件(7)与机头支撑梁(8)紧密连接并受其支撑,机头支撑梁(8)再与机头连接梁(9)相固定,机头连接梁(9)的中心点与滚珠丝杠移动螺母(4)相连接,机头连接梁(9)的两端是两块梯形的支撑板,每块支撑板被两只直线导轨滑块(6)支撑,而直线导轨滑块(6)通过直线导轨(5)两侧的“V”形槽卡合于两根平行的直线导轨之上,因此机头组件(7)相当于由两根平行的直线导轨(5)支撑,并可沿导轨作直线往复运动。滚珠丝杠(2)通过丝杠轴承座(3)被固置于机架底座(1),其一端与伺服电机(13)直联,通过电机的旋转带动滚珠丝杠(2),进而通过固定在机头连接梁(9)中心点的滚珠丝杠移动螺母(4),来控制机头组件(7)按控制要求作直线往复运动。As shown in Figure 1, (1) is the frame base, (2) is the ball screw, (3) is the ball screw bearing seat, (4) is the moving nut of the ball screw, (5) is the linear guide, (6) is the linear guide rail slider, (7) is the machine head assembly, (8) is the machine head support beam, (9) is the machine head connecting beam, (10) is the printing plate, (11) is the plate support, ( 12) are two sets of ink supply cartridges, (13) are servo motors, (14) stud screws, and (15) are height-adjusting struts. The overall structure is: the nose assembly (7) is closely connected with the nose support beam (8) and is supported by it, the nose support beam (8) is fixed with the nose connection beam (9) again, and the nose connection beam (9) ) is connected with the ball screw moving nut (4), and the two ends of the head connecting beam (9) are two trapezoidal support plates, and each support plate is supported by two linear guide rail sliders (6), The linear guide rail slider (6) is engaged on two parallel linear guide rails through the "V" grooves on both sides of the linear guide rail (5), so the machine head assembly (7) is equivalent to being composed of two parallel linear guide rails. (5) Support, and can make linear reciprocating motion along the guide rail. The ball screw (2) is fixed on the frame base (1) through the screw bearing housing (3), and one end of it is directly connected with the servo motor (13), and the ball screw (2) is driven by the rotation of the motor, and then passed The ball screw moving nut (4) fixed on the central point of the head connecting beam (9) controls the head assembly (7) to perform linear reciprocating motion according to the control requirements.
本发明采用机头组件(7)的反向移动替换了现有的平板移动,即在实施例工作时,承载介质的平板固定,而机头组件(7)在伺服电机(13)滚珠丝杠(2)的驱动下沿直线导轨(5)作反向移动,等价于现有的机头固定,而承载介质的平板作正向移动的方式。The present invention adopts the reverse movement of the head assembly (7) to replace the existing flat plate movement, that is, when the embodiment is working, the flat plate carrying the medium is fixed, and the head assembly (7) is in the position of the servo motor (13) ball screw Driven by (2), it moves in the reverse direction along the linear guide rail (5), which is equivalent to the way in which the existing machine head is fixed and the flat plate carrying the medium moves forward.
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