A kind of composite waterproofing agent of gypsum
(1) technical field
Patent of the present invention belongs to material of construction waterproof field, be specifically related to a kind of can give the product that makes by the gypsum slip such as plasterboard or gypsum wallboard better waterproof can composite waterproofing agent of gypsum.
(2) background technology
Adopt gypsum to manufacture materials for wall, have advantages such as starting material wide material sources, the material produce energy consumption is low, processing performance is good.But gypsum also has the weakness of himself, and the most outstanding weakness is its goods poor water resistance.Major cause is:
(1) in the whipping process of gypsum slip, mixed far above semi-hydrated gypsum in theory and changed the needed water yield of dihydrate gypsum into, after the gypsum slurry sclerosis, redundant moisture will be overflowed from hardenite, thereby produce a large amount of tiny cracks and pore, and these holes connect mutually, as long as the gypsum hardenite surface touches moisture, moisture will soon be penetrated into hardenite inside, and moisture can change direction repeatedly and move in hardenite, causes the gypsum hardenite water-intake rate bigger;
(2) because dihydrate gypsum (CaSO
42H
2O) solubleness is compared much bigger with cement stone, so the water tolerance of gypsum hardenite is relatively poor.
Above-mentioned reason makes and the application of plastering in some occasion of water resistance difference has been subjected to bigger restriction, can not satisfy modern architecture and the people needs to the Modern Residence level of comfort.In order to overcome this defective, common way is to add single hydrophobic nature material in making plastering forward direction gypsum slip, such as pitch or wax etc., and must add with the form of emulsion, guarantees itself and gypsum slip thorough mixing.Adopt the example of the single hydrophobic emulsion of this admixture that introduction is all arranged in United States Patent (USP) 4-748-196,5-437-722.
Adopt single liquid-tight manner to improve the water resistance of plastering to a certain extent, but effect is still undesirable, and also has some shortcomings.For example generally unstable for organic emulsions such as wax-bitumen emulsions, separate easily becomes liquid phase (water) and floating thereon wax-pitch to coagulate the shape thing.These coagulate the shape thing and are difficult for passing through the mixing reemulsification, and then lump in the gypsum slip.After the gypsum aquation, emulsive wax-asphalt component does not ooze out from hardened gypsum small-particle, causes local hydrophobic emulsion skewness, causes the plastering water-repellancy poor; Simultaneously, because the existence of asphalt component makes wax-bitumen emulsion color be dark, make that the gypsum small-particle is dark in the gypsum product; In addition, pitch is generally obtained by crude refining, and its character can be variant, thereby has increased its unstable at emulsion use, gypsum product moulding and aspect of performance thereof.
(3) summary of the invention
The present invention is poor for the water resistance that solves plastering of the prior art, instability, the narrow problem of range of application, a kind of inorganic salts water-resisting agent that adds the water miscible liquid with hydrophobic, resistance effect in the gypsum slip to and can seal, block pore is provided, and a kind of composite waterproofing agent of gypsum of making according to a certain ratio by water miscible liquid and inorganic salts water-resisting agent.
Composite waterproofing agent of gypsum of the present invention is made water miscible liquid according to a certain weight ratio by a kind of water miscible liquid and inorganic salts water-resisting agent: the inorganic salts water-resisting agent is 20-32: 16-25;
Described water miscible liquid is made according to a certain weight ratio by following raw material, and stearic acid: polyvinyl alcohol: water: emulsifying agent is 5-30: 2-10: 100-300: 0.05-0.5; Described stearic acid structural formula is RCOOH, and R is the hydrogenation alkyl, (based on C16 and C18), and molecular weight is between 284-312; Described compound emulsifying agent is a kind of compound anion surfactant, and its HLB value is between 8-9, and the oleophilic group of emulsifying agent and stearic acid have good intermiscibility, with water certain lyotropy is arranged, and makes the emulsification system of formation stable.
This water miscible liquid can not only form organic film that blocks water in gypsum particle surface and gypsum hardenite in the gypsum process of setting, and form stronger hydrophobic surface.
Described inorganic salts water-resisting agent is made by following raw material: alunite: naphthalene water reducer: energy and Ca according to a certain ratio
2+The inorganic salts that effect generates throw out is 20-40: 5-8: 2-10
In the gypsum hydration process, this inorganic salts water-resisting agent on the one hand can with gypsum slip middle reaches from Ca
2+Reaction generates the inorganic flocculation sediment that is insoluble in water, stops up the pore in the gypsum hardenite, and some composition expands the pore that blocks in the gypsum hardenite in the inorganic salt on the other hand.
In the water-resisting agent of the invention described above, described energy and Ca
2+The inorganic salts that effect generates throw out is preferably carboxylate salt, and described naphthalene water reducer is the sodium salt of naphthalene sulfonic acidformaldehyde condensation product.
The present invention also can realize by following measure: be to be mixed and made into stearic acid by following materials of weight proportions: polyvinyl alcohol: water: emulsifying agent: alunite: naphthalene water reducer: carboxylate salt: be 5-30: 2-10: 100-300: 0.05-0.5: 20-40: 5-8: 2-10.
Usually earlier stearic acid, high-molecular polyvinyl alcohol polymkeric substance are dissolved in by certain weight ratio in 95-100 ℃ the water, add emulsifying agent, be emulsified into water miscible liquid under the high-speed stirring condition, add alunite, naphthalene water reducer, energy and Ca again
2+Effect generates the inorganic salts water-resisting agent of throw out and makes.
Beneficial effect of the present invention: this composite waterproofing agent of gypsum is a kind of emulsion liquid, and nontoxic, non-stimulated, homodisperse, Yi Yushui are arbitrarily than mixing.Water miscible liquid in this composite waterproofing agent of gypsum and inorganic salt water-resisting agent have reduced the capillary channel after the gypsum curing, have changed the surface properties of gypsum particle and capillary channel, make hardenite more closely knit, thereby have strengthened water resistance.
(4) embodiment
Embodiment one:
Terra alba gets Sample A at standard water requirement condition compacted under, and promptly weight part is, 100 parts in gypsum, 70 parts in water.(below be weight part)
Embodiment two:
Sample A among the comparative example one, moulding adds the sample B of stearic acid water miscible liquid, and promptly weight part is, 100 parts in gypsum, 65 parts in water, 5 parts of stearic acid emulsions.
Embodiment three
Sample B among the comparative example two, moulding add the sample C of stearic acid-polyvinyl alcohol emulsion, and promptly weight part is, 100 parts in gypsum, 65 parts in water, 5 parts of stearic acid-polyvinyl alcohol emulsion.
Embodiment four
Get in 100 parts in the water that 3 parts of 10 parts of C16 stearic acid, polyvinyl alcohol are dissolved in 100 ℃ of temperature, add compound anion surfactant, its HLB value is 0.1 part of 8 a emulsifying agent, be emulsified into water miscible liquid under the high-speed stirring condition, add 4 parts of composite waterproofing agent of gypsum of making of 8 parts of sodium salts, carboxylate salt of 20 parts of alunites, naphthalene sulfonic acidformaldehyde condensation product again.
The above-mentioned composite waterproofing agent of gypsum of making again with after 1300 parts of water mix, joins in 1970 parts in the gypsum and makes sample D.
Embodiment five
Get in 200 parts in the water that 5 parts of 20 parts of C18 stearic acid, polyvinyl alcohol are dissolved in 95 ℃ of temperature, add compound anion surfactant, the HLB value is 0.3 part of 9 a emulsifying agent, be emulsified into water miscible liquid under the high-speed stirring condition, add 8 parts of composite waterproofing agent of gypsum of making of 8 parts of sodium salts, carboxylate salt of 40 parts of alunites, naphthalene sulfonic acidformaldehyde condensation product again.
The above-mentioned composite waterproofing agent of gypsum of making joins in 3950 parts in the gypsum with 2600 parts in water and makes sample E.
According to the material mixture ratio among the embodiment, accurately measure each component, in the JS-195A mortar mixer, stirred 2 minutes, gypsum is evenly, the slurry of good fluidity, injects three gang mould tools and the vibratory compaction of 40 * 40 * 160mm, moulding demoulding after 1 hour.Sample after the demoulding is dried by the fire to over dry in 40 ± 2 ℃ of thermostat containers, put into moisture eliminator and be cooled to normal temperature, the over dry sample is carried out performance test.According to GB-9776-88 standard test method the over dry sample is divided into 2 groups, inserting temperature respectively is to soak 2h in 20 ± 0.5 ℃ of water, and 24h is at the water-intake rate of corresponding time build-in test sample.
The water-intake rate of these samples is as shown in the table:
| Test piece number (Test pc No.) | Immersion 2h water-intake rate (%) | Immersion 24h water-intake rate (%) |
| A | 38.26 | 45.75 |
| B | 5.21 | 9.25 |
| C | 2.58 | 7.26 |
| D | 0.83 | 3.10 |
| E | 0.85 | 3.17 |
The result shows in the table, with admixture composite waterproofing agent of gypsum not and compare with the single water-resisting agent of admixture, adopts composite waterproofing agent of gypsum of the present invention to utilize multipath waterproof thinking having significant improved action aspect the gypsum waterproof.