CN101042014A - Method for making water-proof floor - Google Patents

Method for making water-proof floor Download PDF

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CN101042014A
CN101042014A CN 200710021741 CN200710021741A CN101042014A CN 101042014 A CN101042014 A CN 101042014A CN 200710021741 CN200710021741 CN 200710021741 CN 200710021741 A CN200710021741 A CN 200710021741A CN 101042014 A CN101042014 A CN 101042014A
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substrate
paper
wax
pressure
glass substrate
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CN 200710021741
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CN100449090C (en
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高建忠
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高建忠
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Abstract

A water proof floor is made by dipping 1-3 pieces of anti wearing paper and decorative paper into melamine and dried, applying 2MPa-10MPa pressure with the heating press with these two kinds of paper stacked, in the temperature of 185deg.C-230deg.C, keeping the pressure for 25-60s and cooling naturally to form into the panel, roughening the upper surface of the wood slab or free wax fiber slab to form into uneven surface, applying adhesive agent on the upper surface of the slab, one side of the decorative paper of the panel attached on the up surface of the slab, applying 15MPa-45MPa pressure in normal temperature for 15-60 minutes, sticking the panel to the slab to make a big plate, cutting the big plate to the required strip, having key way vertically and horizontally to make the final product. The floor is not only anti wearing, and water proof, it is also being anti shock, fire resistant, anti erosion, and environment protective in nature.

Description

防水地板的制作方法 Waterproof flooring production methods

技术领域 FIELD

本发明涉及一种地板的制作方法,尤其是涉及一种防水地板的制作方法。 The present invention relates to a method for manufacturing a floor, in particular relates to a method for manufacturing a waterproof floor.

背景技术 Background technique

地板主要以实木地板和复合木地板为主。 The main floor solid wood flooring and laminate flooring based. 实木地板由整木加工而成,由于表面有自然纹理,并能与其他居室的装饰材料和家具和谐相配,具有弹性好、磨擦系数小等优点,深受用户欢迎。 Solid wood flooring is made of wood processed from whole, due to the natural surface texture and harmony can match the decoration materials and other bedroom furniture, with good elasticity, friction coefficient, etc., welcomed by users. 但实木地板受气候、湿度等变化影响,会造成地板微量胀缩变化,并存在着制造成本高、辅设要求高以及使用保养要求高等问题,尤其是会破坏生态环境。 However, solid wood floor affected by climate, humidity changes, will result in the contraction of the expansion floor trace, and there are high manufacturing costs, and requires the use of high-paved higher maintenance requirements issues, in particular will destroy the ecological environment. 而复合木地板由耐磨纸、装饰纸、中高密度纤维板以及防潮纸热压胶合而成,复合木地板能节约大量的木材,制造成本较实木地板低,具有表面耐磨、易保养的特点,但弹性较实木地板差。 And a wear-resistant laminate flooring glued paper, decorative paper, and high-density fiberboard made of moisture-proof paper pressing, laminate flooring can save a lot of wood, solid wood floors lower than the production cost, has a surface wear-resistant, easy maintenance characteristics, but worse than the elastic solid wood flooring. 实木地板和复合木地板均由纤维材料作为基材,而纤维材料均存在防水性差和易变形等问题。 Wood flooring and wood flooring as a substrate by the fiber material, and the fiber materials are problems like poor water resistance and deformable. 目前一种新型绿色产品塑木板是以回收塑料和其他木纤维材料为主,经高温复合塑化制成仿木产品,可替代天然木材应用于任何户外设施的使用,具有不开裂、不曲翘、不腐蚀、防虫蛀和防水等耐候特性。 At present a new type of green products based on plastic planks recycled plastic and other wood fiber based materials, high temperature plastics made from composite wood products, wood alternative use any outdoor facilities, with no cracking, no warped , non-corrosive, anti-moth and waterproof weather and other features. 但塑木板是挤出成形,不耐高温,而且表面没有装饰纹理,装饰效果较差。 However, plastic is extruded wood, not high temperature, and the surface texture without decoration, decorative effect is poor. 为此有的塑木板仅在表面转印一层装饰纸,来扩大塑木板的使用范围,但该装饰表面不耐磨,使用一段时间后装饰表面磨损而失去装饰效果,故不适合制成地板。 For this purpose plastic and some wood only at the surface layer of the transfer decorative paper, wood to expand the use of plastic, but does not wear the decorative surface, the decorative surface abrasion loss of decorative effect after a period of time, it is not suitable floor made . 还有一些塑木板是高温挤出成条形基板,铣槽后再将耐磨表面装饰层通过防水胶与塑木基板复合。 Some high-temperature plastic is extruded into a strip of wood substrate, and then milling the wear surface of the decorative layer by a waterproof adhesive and composite wood substrate. 该种制作方法不仅生产效率低,而且表面装饰层粘接是后道工序,尤其是没有进行加压处理,表面装饰层与塑木基板表面粘合力不高,易造成表面装饰层胶合不牢。 This kind of manufacturing method is not only low productivity, and the surface decorative layer is adhered after the procedure, especially without pressure treatment, the surface of the decorative wood layer substrate surface adhesion is not high, easily lead to the surface of the decorative layer is not strong glue .

发明内容 SUMMARY

本发明所要解决的技术问题是提供一种以塑木板或无腊玻纤板为基板,通过两步法制作,将耐磨纸和装饰纸牢固地粘接在基板上,使地板集耐磨和防水为一体的防水地板的制作方法。 The present invention solves the technical problem is to provide a wax-free wood or plastic glass plate as the substrate, prepared by a two step process, the wear-resistant paper and the decorative paper is firmly bonded to the substrate to set the floor and wear as one of the production methods waterproof waterproof floor.

本发明为达成上述目的的技术方案是:一种防水地板的制作方法,其特征在于:(1)、将1~3张耐磨纸和装饰纸浸渍三聚氰胺后干燥,把耐磨纸和装饰纸叠放后放入热压机内施加2MPa~10MPa的压力,温度控制在185℃~230℃,保压25~60s,自然冷却后制成面板;(2)、将塑木基板或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板或无腊玻纤基板的上表面,面板的装饰纸一侧复贴在塑木基板或无腊玻纤基板的上表面,常温下放入压机内施加15MPa~45MPa的压力、保压15min~60min,将面板粘接在塑木基板或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品。 To achieve the object of the present invention is technical solution: A method of making a waterproof floor, characterized in that: (1), 1 to 3 after the wear-resistant paper and melamine impregnated decorative paper was dried, the wear-resistant paper and decorative paper after applying a hot press into the stacked 2MPa ~ 10MPa pressure, the temperature was controlled at 185 ℃ ~ 230 ℃, holding pressure 25 ~ 60s, rear panel made of natural cooling; (2) the wax-free glass or wood substrate napped fibers on the surface of the substrate formed uneven surface; (3), the adhesive side of the decorative paper is coated on the surface of the substrate or wood wax-free glass substrate, panel affixed to wood substrate complex or without wax on the surface of the glass substrate, placed in a press at room temperature 15MPa ~ 45MPa pressure is applied, pressure 15min ~ 60min, panel adhesive sheet formed on a large substrate or a non-wood wax glass substrate; (4 ), large plates cut into strips of a desired size, and a longitudinal groove formed in the opening finished mortise.

本发明的另一种防水地板的制作方法,其特征在于:(1)、将1~3张耐磨纸和装饰纸以及1~3张脱模纸浸渍树脂后干燥,耐磨纸和装饰纸以及脱模纸叠放后放入热压机内施加2MPa~10MPa的压力,温度控制在185℃~230℃,保压25~60s,自然冷却后制成面板;(2)、将塑木基板或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板或无腊玻纤基板的上表面,面板的脱模纸纸一侧放置在塑木基板或无腊玻纤基板上表面,常温下放入压机内施加15MPa~45MPa的压力,保压15min~60min,将面板粘接在塑木基板或无腊玻纤基板上表面制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品。 Another manufacturing method of the present invention is waterproof floor, characterized in that: (1), 1 to 3 the wear-resistant paper and decorative paper and 1 to 3 release paper impregnated with the resin and dried, wear-resistant paper and decorative paper after applying a release paper and stacked into the hot press pressure 2MPa ~ 10MPa, the temperature controlled at 185 ℃ ~ 230 ℃, holding pressure 25 ~ 60s, rear panel made of natural cooling; (2), the wood substrate no wax or upper surface napped glass substrate uneven surface is formed; (3), the adhesive coating on the surface of the wood substrate or a wax-free glass substrate, a release paper placed on the paper side of the panel no wax or wood substrate a glass substrate surface, placed in a press at room temperature 15MPa ~ 45MPa pressure is applied, pressure 15min ~ 60min, panel adhesive formed on a surface of the wood substrate or a glass substrate without wax Slabs; (4), the slab cut into strips of a desired size, and a longitudinal groove formed in the opening finished mortise.

本发明先将耐磨纸和装饰纸高温压接胶合成面板,再将面板在常温高压下胶合在塑木基板或无腊玻纤基板上,由于塑木基板和无腊玻纤基板都不含有甲醛,可减小甲醛对环境及人体的污染,达到保护环境的目的。 First high-temperature wear-resistant paper and decorative paper glued to the present invention, the crimping panel, then the panel on a wood substrate or a wax-free glass substrate, since the substrate and do not contain wood wax-free glass substrate at room temperature under a high pressure glued formaldehyde, formaldehyde can reduce pollution to the environment and the human body to achieve the purpose of environmental protection. 本发明采用塑木或无腊玻纤作为地板的基板,使地板具有较好的机械强度,并具有抗冲击、耐火、耐水以及耐腐蚀、不易变形等特点。 The present invention uses no wax or wood flooring glass as the substrate, so that the floor has good mechanical strength, and with shock, fire, water and corrosion-resistant, easy deformation characteristics. 本发明先将具有三氧化二铝的耐磨纸与装饰纸叠放后在高温高压作用下,耐磨纸和装饰纸内的树脂充分流动、渗透并均匀流展,在树脂固化后将耐磨纸与装饰纸牢固地胶合在一起形成一个整体的面板。 The present invention has a first aluminum oxide wear resistant decorative paper after paper and stacked at high temperature and pressure, and the resin flow sufficiently wear resistant overlay in the decorative paper, and uniformly permeate flow show, after the resin is cured wear paper and decorative paper are firmly glued together form a unitary panel. 本发明在面板与基板的粘接过程中,是在常温下施加高压,由于塑木基板和无腊玻纤基板具有较好的抗压性能,故不会造成基板的变形,并能将面板牢固地粘接在基板上。 The present invention during the bonding process of the panel and the substrate, a high pressure is applied at room temperature, due to the wood substrate and the wax-free glass substrate having a good compression performance, it will not cause deformation of the substrate, and can secure the panel bonded to the substrate. 因此本发明通过两步法制作地板,将含三氧化二铝的耐磨纸牢固地连接在地板的上表面,保护地板上的装饰纹理,以达到长久的装饰效果,便于工业化生产。 Thus, the present invention is prepared by a two step process floor, containing aluminum oxide wear resistant paper fixedly attached to the surface of the floor, the floor protection decoration texture to achieve decorative effect lasting, suitable for mass production. 本发明在装饰纸下部还粘接有脱模纸,通过脱模纸提高面板的韧性和抗冲击性,并减少因基板表面的拉毛后不平度的影响,提高产品的优等品率。 The present invention is further adhered at a lower portion with a decorative paper release paper release paper by improved toughness and impact resistance of the panel, and reduce the impact due to the napped surface irregularities of the substrate, improve product grade rate. 本发明将面板粘接在基板上后,再裁切条状、开槽制成地板成品,工艺合理、生产效率高,适合工业化规模生产。 The present invention will be adhered to the panel on a substrate, and then cutting the strip, slotted floor made products, reasonable process, high efficiency, suitable for industrial scale production.

附图说明 BRIEF DESCRIPTION

下面结合附图对本发明的实施例进一步的详细描述。 The following further detailed description of the embodiments of the invention in conjunction with the accompanying drawings.

图1是本发明防水地板的结构示意图之一。 FIG 1 is a schematic view of one configuration of the present invention is waterproof floor.

图2是本发明防水地板的结构示意图之二。 FIG 2 is a schematic waterproof floor bis present invention.

图3是本发明防水地板的结构示意图之三。 FIG 3 is a structural diagram of the present invention, three waterproof floor.

图4是本发明防水地板的结构示意图之四。 FIG 4 is a schematic structural diagram of the present invention, four waterproof floor.

其中:1-平衡纸,2-塑木基板,3-装饰纸,4-耐磨纸,5-脱模纸。 Wherein: 1- balance sheet, wood board 2-, 3- decorative paper, paper wear 4-, 5- release paper.

具体实施方式 Detailed ways

实施例1(1)、将1张耐磨纸4和装饰纸3浸渍三聚氰胺后干燥,把耐磨纸4和装饰3纸叠放后放入热压机内施加2MPa~10MPa的压力,温度控制在185℃~230℃,保压30~50s自然冷却后制成面板;(2)、将塑木基板2或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板2或无腊玻纤基板的上表面,面板的装饰纸3一侧复贴在塑木基板2或无腊玻纤基板的上表面,常温下放入压机内施加15MPa~45MPa的压力、保压15min~60min,将面板粘接在塑木基板2或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品,该成品的地板可见图1所示。 Example 1 (1), the paper is dried after a wear-4 and melamine impregnated decorative paper 3, the paper stack 3 after applying a pressure of 2MPa ~ 10MPa placed within a hot press wear and decorative paper 4, the temperature control at 185 ℃ ~ 230 ℃, holding pressure 30 ~ 50s rear panel made of natural cooling; (2), the upper surface of the wood substrate 2 or wax-free glass substrate napping uneven surface is formed; (3), the adhesive bonding agent is coated on the surface of the substrate 2 of glass or a wax-free wood substrate, the decorative panel 3 paper side surface of the complex attached to the glass substrate 2 or the no wax wood substrate, placed in a press at room temperature applying a pressure of 15MPa ~ 45MPa, pressure 15min ~ 60min, panel adhesive formed on a large plate glass substrate 2 or wax-free wood substrate; (4), the slab cut into strips of the desired size , and the longitudinal grooves are made open to the tongue and groove finished, the finished floor can be seen in Figure 1.

实施例2(1)、将2张耐磨纸4和装饰纸3浸渍三聚氰胺后干燥,把耐磨纸4和装饰3纸叠放后放入热压机内施加5MPa~8MPa的压力,温度控制在200℃~220℃,保压30~50s,自然冷却后制成面板;(2)、将塑木基板2或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板2或无腊玻纤基板的上表面,面板的装饰纸3一侧复贴在塑木基板2或无腊玻纤基板的上表面,常温下放入压机内施加20MPa~35MPa的压力,保压25min~40min,将面板粘接在塑木基板2或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品。 Example 2 (1), the paper is dried after wear 2 4 3 and melamine impregnated decorative paper, the decorative and wear-resistant paper 4 into the hot press pressure of 5MPa ~ 8MPa applied after the paper stack 3, the temperature control at 200 ℃ ~ 220 ℃, holding pressure 30 ~ 50s, rear panel made of natural cooling; (2), the upper surface of the wood substrate 2 or wax-free glass substrate napping uneven surface is formed; (3), the an adhesive coated on the surface of the substrate 2 of glass or a wax-free wood substrate, the decorative panel 3 paper side surface of the complex attached to the glass substrate 2 or the no wax wood substrate into a press at room temperature the application of pressure to 20MPa ~ 35MPa, pressure 25min ~ 40min, panel adhesive formed on a large plate glass substrate 2 or wax-free wood substrate; (4), a large plate cut to a desired size plates article, and the longitudinal grooves formed in the opening finished mortise.

实施例3(1)、将3张耐磨纸4和装饰纸3浸渍三聚氰胺后干燥,把耐磨纸4和装饰纸3叠放后放入热压机内施加5MPa~8MPa的压力,温度控制在200℃~220℃,保压30~50s自然冷却后制成面板;(2)、将塑木基板2或无腊玻纤基板的上表面和下表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板2或无腊玻纤基板的上表面和下表面,面板的装饰纸3一侧复贴在塑木基板2或无腊玻纤基板的上表面,平衡纸1复贴在塑木基板2或无腊玻纤基板底面,放入压机内施加20MPa~35MPa的压力、保压30min~60min,将面板、平衡纸1粘接在塑木基板2或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品,该成品地板见图2所示。 Example 3 (1), the three wear paper 4 and the rear decorative paper impregnated with melamine-3 sulfate, and the wear-resistant paper applying a pressure of 5MPa ~ 8MPa into the hot press 3 and 4 decorative paper stacked, temperature control at 200 ℃ ~ 220 ℃, holding pressure 30 ~ 50s rear panel made of natural cooling; (2), the upper surface of the glass substrate 2 or the no wax wood substrate and the lower surface of the uneven surface of the nap formed; (3) the adhesive coating on the surface of the glass substrate 2 or the no wax wood substrate and a lower surface, a side panel 3 complex decorative paper stuck to the surface of the substrate 2 of glass or a wax-free wood substrate, balance complex sheet 1 attached to the glass substrate 2 or the bottom surface of the wax-free wood substrate, placed in a press for applying pressure 20MPa ~ 35MPa pressure holding 30min ~ 60min, the panels, the balance sheet is bonded to wood substrate 1 with or without 2 formed on a glass substrate having a large plate December; (4), a large plate cut to a desired size strip, the longitudinal groove and tenon grooves formed to the finished product, shown in Figure 2 of the finished floor.

实施例4(1)、将1张耐磨纸4和装饰纸3以及1张脱模纸5浸渍树脂后干燥,耐磨纸4和装饰纸3以及脱模纸5叠放后放入热压机内施加2MPa~10MPa的压力,温度控制在185℃~230℃,保压25~60s,自然冷却后制成面板;(2)、将塑木基板2或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板2或无腊玻纤基板的上表面,面板的装饰纸3一侧放置在塑木基板2或无腊玻纤基板上表面,常温下放入压机内施加15MPa~45MPa的压力,保压15min~60min,将面板粘接在塑木基板2或无腊玻纤基板上表面制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品,该成品地板可见图3所示。 Example 4 (1), to a wear-resistant decorative paper sheet 4 and 3 and a release paper 5 impregnated with the resin after drying, abrasion resistant decorative paper sheet 4 and into the release paper 3 and 5 stacked thermocompression applying inner pressure 2MPa ~ 10MPa, the temperature controlled at 185 ℃ ~ 230 ℃, holding pressure 25 ~ 60s, the rear panel is made of natural cooling; nap on the surface (2), the glass substrate 2 or the no wax wood substrate the rough surface is formed; (3), the adhesive coating on the surface of the glass substrate 2 or the no wax wood substrate, the decorative panel 2 is placed in the side sheet 3 or wax-free glass substrate wood substrate on the surface, placed in a press at room temperature 15MPa ~ 45MPa pressure is applied, pressure 15min ~ 60min, the adhesion surface is made large plate panel on wood substrate 2 or wax-free glass substrate; (4), the large plate cut to a desired size strip, the longitudinal groove and tenon grooves formed to the finished product, the finished floor can be seen in FIG. 3.

实施例5(1)、将2张耐磨纸4和装饰纸3以及3张脱模纸5浸渍三聚氰胺后干燥,把耐磨纸4、装饰纸3以及脱模纸5叠放后放入热压机内施加5MPa~8MPa的压力,温度控制在200℃~220℃,保压30~50s,自然冷却后制成面板;(2)、将塑木基板2或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板2或无腊玻纤基板的上表面,面板的脱模纸5一侧复贴在塑木基板2或无腊玻纤基板的上表面,常温下放入压机内施加20MPa~35MPa的压力,保压25min~40min,将面板粘接在塑木基板2或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品。 Example 5 (1) embodiment, the two wear-resistant decorative paper sheet 4 and the release paper 3 and 3 5 melamine impregnated after drying, the 4 wear-resistant paper, decorative paper 3, and a release paper in the stack after heat 5 in a press applying a pressure of 5MPa ~ 8MPa, temperature controlled at 200 ℃ ~ 220 ℃, holding pressure 30 ~ 50s, rear panel made of natural cooling; (2), the upper surface of the glass substrate 2 or the no wax wood substrate Picking uneven surface is formed; (3), the adhesive coating on the surface of the glass substrate 2 or the no wax wood substrate, release paper 5 a side panel attached to wood substrate 2 multiplexed or non-wax upper surface of the glass substrate, placed in a press at room temperature 20MPa ~ 35MPa pressure is applied, pressure 25min ~ 40min, panel adhesive formed on a large plate glass substrate 2 or wax-free wood substrate; (4 ), large plates cut into strips of a desired size, and a longitudinal groove formed in the opening finished mortise.

实施例6(1)、将3张耐磨纸4和装饰纸3以及2张脱模纸5浸渍三聚氰胺后干燥,把耐磨纸4和装饰纸3以及脱模纸5叠放后放入热压机内施加5MPa~8MPa的压力,温度控制在210℃~230℃,保压40~60s自然冷却后制成面板;(2)、将塑木基板2或无腊玻纤基板的上表面和下表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板2或无腊玻纤基板的上表面和下表面,面板的脱模纸5一侧复贴在塑木基板2或无腊玻纤基板的上表面,平衡纸1复贴在塑木基板2或无腊玻纤基板底面,放入压机内施加15MPa~45MPa的压力、保压15min~60min,将面板和平衡纸1粘接在塑木基板2或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品,该成品地板见图4所示。 Example 6 (1), after 3 to 4 and the wear-resistant paper and decorative paper 3 2 5 release paper impregnated melamine sulfate, into the hot wear-resistant paper and decorative paper 4 and the release paper 3 stacked 5 in a press applying a pressure of 5MPa ~ 8MPa, temperature controlled at 210 ℃ ~ 230 ℃, dwell panel made of natural cooling after 40 ~ 60s; (2), the upper surface of the glass substrate 2 or the no wax and wood substrate the lower surface of the uneven surface of the nap formed; (3), the adhesive coating on the surface of the glass substrate 2 or the no wax wood substrate and a lower surface, a side panel of the release paper 5 WPC affixture 2 the upper surface of the substrate or glass substrate without wax, a complex balance of paper attached to the substrate 2 or the bottom surface without wood wax glass substrate, applying a pressure of 15MPa ~ 45MPa into the press, 15min ~ 60min packing, the panels 1 and the balance of paper made adhesive on large plate glass substrate 2 or wax-free wood substrate; (4), the slab cut into strips of a desired size, and a longitudinal groove formed in the opening finished mortise As shown in Figure 4 the finished floor.

Claims (8)

1.一种防水地板的制作方法,其特征在于:(1)、将1~3张耐磨纸和装饰纸浸渍三聚氰胺后干燥,把耐磨纸和装饰纸叠放后放入热压机内施加2MPa~10MPa的压力,温度控制在185℃~230℃,保压25~60s,自然冷却后制成面板;(2)、将塑木基板或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板或无腊玻纤基板的上表面,面板的装饰纸一侧复贴在塑木基板或无腊玻纤基板的上表面,常温下放入压机内施加15MPa~45MPa的压力、保压15min~60min,将面板粘接在塑木基板或无腊玻纤基板上制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品。 A method of making a waterproof floor, characterized in that: (1), the dried 1 to 3 and the wear-resistant decorative paper impregnated with melamine paper, after the hot press into the stacked paper and decorative paper wear 2MPa ~ 10MPa pressure is applied, the temperature was controlled at 185 ℃ ~ 230 ℃, holding pressure 25 ~ 60s, the rear panel is made of natural cooling; (2), the upper surface of the wood substrate or a wax-free glass substrate formed uneven nap a surface; (3), the adhesive coating on the surface of the wood substrate or a wax-free glass substrate side of the panel the decorative paper multiplexed applied to the surface of the substrate or wood wax-free glass substrate, at room temperature placed in a press under a pressure of 15MPa ~ 45MPa is applied, pressure 15min ~ 60min, panel adhesive sheet formed on a large substrate or a non-wood wax glass substrate; (4), the plate was cut into the large slats required size, and a longitudinal groove formed in the opening finished mortise.
2.根据权利要求1所述的防水地板的制作方法,其特征在于:所述塑木基板或无腊玻纤基板的底面也拉毛形成凸凹不平的底面,将粘接剂涂覆在塑木基板或无腊玻纤基板的底面,平衡纸复贴在塑木基板或无腊玻纤基板底面与面板一起冷压粘接。 The manufacturing method according to claim 1 waterproof floor, wherein: the bottom surface of the wood substrate or the glass substrate is also no wax uneven bottom surface of the nap formed, the adhesive coated wood substrate or the bottom, balancing wax paper no glass substrate or the substrate WPC affixture no wax glass substrate and the bottom surface panel together with the cold adhesive.
3.根据权利要求1所述的防水地板的制作方法,其特征在于:所述耐磨纸和装饰纸叠放后放施加5MPa~8MPa的压力,温度控制在200℃~220℃,保压30~50s。 The manufacturing method according to claim 1 waterproof floor, wherein: the discharge pressure of 5MPa ~ 8MPa applied after the wear and decorative paper sheet stack, temperature controlled at 200 ℃ ~ 220 ℃, packing 30 ~ 50s.
4.根据权利要求1所述的防水地板的制作方法,其特征在于:所述面板复贴在木基板或无腊玻纤基板上,施加20MPa~35MPa的压力,保压25min~40min。 The manufacturing method according to claim 1 waterproof floor, characterized in that: said panel is attached to the wood substrate complex or wax-free glass substrate, applying 20MPa ~ 35MPa pressure, holding pressure 25min ~ 40min.
5.一种防水地板的制作方法,其特征在于:(1)、将1~3张耐磨纸和装饰纸以及1~3张脱模纸浸渍树脂后干燥,耐磨纸、装饰纸以及脱模纸叠放后放入热压机内施加2MPa~10MPa的压力,温度控制在185℃~230℃,保压25~60s,自然冷却后制成面板;(2)、将塑木基板或无腊玻纤基板的上表面拉毛形成凸凹不平的表面;(3)、将粘接剂涂覆在塑木基板或无腊玻纤基板的上表面,面板的脱模纸一侧放置在塑木基板或无腊玻纤基板上表面,常温下放入压机内施加15MPa~45MPa的压力,保压15min~60min,将面板粘接在塑木基板或无腊玻纤基板上表面制成大板;(4)、将大板裁切成所需尺寸的板条,纵向和槽向开榫槽制成成品。 5. A method for manufacturing a waterproof floor, characterized in that: (1), 1 to 3 the wear-resistant paper and decorative paper and 1 to 3 release paper impregnated with the resin and dried, wear-resistant paper, decorative paper and off after application of the stack of paper into the mold hot press pressure of 2MPa ~ 10MPa, the temperature controlled at 185 ℃ ~ 230 ℃, holding pressure 25 ~ 60s, rear panel made of natural cooling; (2), with or without the wood substrate the upper surface of glass substrate nap December uneven surface is formed; (3), the adhesive coating on the surface of the wood substrate or a wax-free glass substrate, a release paper placed on one side of the panel substrate WPC no wax or glass substrate surface, placed in a press at room temperature 15MPa ~ 45MPa pressure is applied, pressure 15min ~ 60min, the adhesion surface is made large plate panel on the substrate or wood wax-free glass substrate; (4), the slab cut into strips of a desired size, and a longitudinal groove formed in the opening finished mortise.
6.根据权利要求5所述的防水地板的制作方法,其特征在于:所述塑木基板或无腊玻纤基板的底面拉毛形成凸凹不平的底面,将粘接剂涂覆在塑木基板或无腊玻纤基板的底面,平衡纸复贴在塑木基板或无腊玻纤基板底面与面板一起冷压粘接。 6. The method of making the waterproof floor claim, wherein: the bottom surface of the wood substrate or the glass substrate December napping without forming uneven bottom surface, the adhesive coated substrate or WPC no wax bottom surface of glass substrate, balance WPC paper substrate affixture no wax or glass substrate and the bottom surface panel together with the cold adhesive.
7.根据权利要求5所述的防水地板的制作方法,其特征在于:所述的耐磨纸、装饰纸和脱模纸纸叠放后施加5MPa~8MPa的压力,温度控制在200℃~220℃,保压30~50s。 The production method according to claim waterproof floor, wherein: applying a pressure of 5MPa ~ 8MPa after stacking the wear-resistant paper, decorative paper, and paper release paper, temperature controlled at 200 ℃ ~ 220 ℃, holding pressure 30 ~ 50s.
8.根据权利要求5所述的防水地板的制作方法,其特征在于:所述面板塑复贴木基板或无腊玻纤基板上施加20MPa~35MPa的压力,保压25min~40min。 8. A method of making the waterproof floor according to claim, wherein: said plastic panel affixture 20MPa ~ 35MPa pressure exerted on the wood substrate or a wax-free glass substrate, pressure 25min ~ 40min.
CN 200710021741 2007-04-27 2007-04-27 Method for making water-proof floor CN100449090C (en)

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