CN101015949A - Special-purpose mould for cross-linked polyethylene tube - Google Patents

Special-purpose mould for cross-linked polyethylene tube Download PDF

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Publication number
CN101015949A
CN101015949A CNA2007100672460A CN200710067246A CN101015949A CN 101015949 A CN101015949 A CN 101015949A CN A2007100672460 A CNA2007100672460 A CN A2007100672460A CN 200710067246 A CN200710067246 A CN 200710067246A CN 101015949 A CN101015949 A CN 101015949A
Authority
CN
China
Prior art keywords
mould
screw
core
barrel
die body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CNA2007100672460A
Other languages
Chinese (zh)
Inventor
施经东
郭延坡
周建林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANGZHOU SHUANGLIN PLASTICE MACHINERY CO Ltd
Original Assignee
HANGZHOU SHUANGLIN PLASTICE MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HANGZHOU SHUANGLIN PLASTICE MACHINERY CO Ltd filed Critical HANGZHOU SHUANGLIN PLASTICE MACHINERY CO Ltd
Priority to CNA2007100672460A priority Critical patent/CN101015949A/en
Publication of CN101015949A publication Critical patent/CN101015949A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/80Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling at the plasticising zone, e.g. by heating cylinders
    • B29C48/83Heating or cooling the cylinders
    • B29C48/832Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/53Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/64Screws with two or more threads

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to a crosslink polyethylene tube special mould, which comprises an extruder and a shaping mould. The extruder is formed by a screw barrel and a screw in the barrel, and the shaping mould comprises a back mould connected at the tail of the screw barrel, while the back of the back mould is connected with a support plate with a diverting taper in the chamber of the back mould. Another side of the support plate is connected with a mould whose chamber contains a transition mould element fixed on the support plate, and the tail of the transition mould element is connected with a corn mould whose outer side is arranged with an opening mould, while a shaping space is between the corn mould and the opening mould. The outside of the opening mould is disposed with an opening mould press plate. The invention has the advantages in stable material flow in the chamber, high extruding speed and high tube quality. And the invention uses small screw lifting angle, shallow screw groove or the like to improve quality and yield.

Description

Special-purpose mould for cross-linked polyethylene tube
Technical field
The present invention relates to a kind of mould, especially a kind of mould that is used to make cross-linked polyethylene pipe.
Background technology
There is following deficiency in cross-linked polyethylene pipe mould of the prior art: the one, because the inner die cavity design problem of mould, make mould inside material stock district deficiency, and speed can't improve.The 2nd, because the factor that is transported to plastic flow in the mould and flow velocity etc. and influence product quality can not effectively be adjusted in mould, cause easily and extrude part and lack edge less, limit, thickness differs, and the quality of plastic pipe can't further be improved.In addition, because polyethylene is when melt extruding under the effect of catalyst, for feeding, compression, plasticizing, the homogenizing of temperature and screw rod very high requirement is arranged all, common screw can not satisfy above-mentioned requirements, cause main frame output to descend, product is crossed crosslinked or defective such as crosslinked deficiency.
Summary of the invention
The present invention will solve the shortcoming of above-mentioned prior art, provides a kind of mould and screw rod to be suitable for producing the special-purpose mould for cross-linked polyethylene tube of cross-linked polyethylene pipe.
The present invention solves the technical scheme that its technical problem adopts: this special-purpose mould for cross-linked polyethylene tube, comprise extruder, mould, wherein extruder is made up of barrel and the screw rod that is positioned at barrel, have feed opening on the barrel, mould comprises the back die body that is connected the barrel tail end, back die body rear end is connected with the supporting plate that band divides flow cone, divides flow cone to be positioned at the cavity of back die body; The opposite side of supporting plate is connected with die body, is provided with the transition core rod that is fixed on the supporting plate in the cavity of this die body, and the tail end of transition core rod is connected with core, and the outside of this core is provided with the mouth mould that matches with it, leaves the moulding gap between core, mouthful mould; The outside of mouth mould is provided with a mouthful moulded board.
The present invention can be further perfect by following manner:
Form the buffering runner between transition core rod and the die body; Preceding half section of described core is gradually little piecemeal wedge shape, forms the material stock district between core preceding half section and mouthful mould.
Screw rod adopts minor spiral lift angle, shallow screw channel, screw thread equidistantly not to wait deep structure, and wherein lead angle is that the degree of depth of the screw channel of master screw lift angle is that the degree of depth master screw spiral groove depth, screw channel changes than being by being deep to shallow its from feeding end to the other end.
Screw rod inside is provided with screw rod core cooling tube, in this screw rod core cooling tube conduction oil is housed.
The effect that the present invention is useful is: the reasonable in design of mould of the present invention, materials flow flow steadily in its cavity, can significantly improve extruded velocity, improve pipe workpiece quality.In addition, owing to adopted minor spiral lift angle, shallow screw channel, screw thread equidistantly not to wait dark screw rod, can increase main frame output, improve the quality of products and qualification rate, simple, the low cost of manufacture of this screw-rod structure can be processed different bores, wall thickness, can produce continuously, the cross-linked polyethylene pipe of production efficiency height, good product quality.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 be among Fig. 1 A-A to structural representation.
Description of reference numerals: 1. 18. fens flow cone 19. feed openings of 13. mouthfuls of moulded boards of die body 10. supporting plate 10-1. supporting plate passage 11. mouthfuls of moulds, 12. cores, 14. die bodys, 15. transition core rods, 16. connecting bolts, 17. bolts cooled off 20. feed openings, 21. flanges, 22. buffering 24. moulding gaps, runner 23. material stock districts after screw rod core cooling tube 2. screw rods 3. barrels 4. feeding sections 5. compression sections 6. conversion zones, 7. homogenizing zones 8. connected Hough 9..
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing:
With reference to accompanying drawing, this special-purpose mould for cross-linked polyethylene tube comprises extruder, mould, and wherein extruder is made up of barrel 3 and the screw rod 2 that is positioned at barrel 3, has feed opening 20 on the barrel 3.Screw rod 2 comprises feeding section 4, compression section 5, conversion zone 6, homogenizing zone 7, screw rod 2 adopts minor spiral lift angles, shallow screw channel, screw thread equidistantly not to wait deep structure, and wherein lead angle is that the degree of depth of 1/2-1/4, the screw channel of master screw lift angle is that the degree of depth of the 1/2-1/4 of master screw spiral groove depth, screw channel changes than being 1-2 by being deep to shallow its from feeding end to the other end.The master screw lift angle is 17.65 degree, and the standard spiral groove depth is about 15mm.Screw rod 2 inside are provided with screw rod core cooling tube 1, in this screw rod core cooling tube 1 conduction oil are housed, and adopt the conduction oil temperature control.Barrel 3 heads are provided with adpting flange 21.The bottom of feed opening 20 is provided with feed opening cooling 19.During screw rod 2 work, raw material enters in the barrel 3 from feed opening 20, under the rotation of screw rod 2, advance, and by thermal source heating in barrel 3 peripheries, in this process owing to adopted the screw rod 2 of minor spiral lift angle, so realized reducing the task of side-thrust; Simultaneously owing to adopt the screw rod 2 of shallow screw channel, so reduced the adhesive force between raw material and the screw rod 2; Owing to adopted screw thread equidistantly not wait dark screw rod 2, so realized the performance of plasticizing forming under the high pressure.Can realize the quantity-produced task as long as raw material just uninterruptedly sent into.
Mould comprises the back die body 9 that is connected barrel 3 tail ends, and back die body 9 links to each other with barrel 3 tail ends by connecting Hough 8.Back die body 9 rear ends are connected with the supporting plate 10 that band divides flow cone 18, divide flow cone 18 to be positioned at the cavity of back die body 9.The opposite side of supporting plate 10 is connected with die body 14 by bolt 17, is provided with the transition core rod 15 that is fixed on the supporting plate 10 in the cavity of this die body 14.Supporting plate 10 has supporting plate path 10-1, makes the materials flow in supporting plate 10 left sides can flow to opposite side.Form buffering runner 22 between transition core rod 15 outer walls and die body 14 inwalls.Transition core rod 15 is connected with supporting plate 10 by the connecting bolt 16 that has pore.The tail end of transition core rod 15 is connected with core 12, and the outside of this core 12 is provided with the mouth mould 11 that matches with it, leaves moulding gap 24 between core 12, mouthful mould 11.Preceding half section of core 12 is gradually little piecemeal wedge shape, forms material stock district 23 between preceding half section and mouthful mould 11.The outside of mouth mould 11 is provided with mouthful moulded board 13.
Behind the die body 9, materials flow is compressed and redistributes by minute flow cone 18 after materials flow is entered by extruder, and the stable buffering runner 22 of sending into enters material stock district 23 after the materials flow steadily, at last high-speed extrusion molding under pressure.Tubing specification difference only needs replacement port mould, core rod to get final product.That the fit clearance of described mouthful mould and core rod can be done is circular, square, triangle or other abnormal shapes.This gap is plastics and extrudes the not perisystolic wall thickness of part.
In sum, when using this mould,, can significantly improve extruded velocity, improve pipe workpiece quality owing to divide the structure in flow cone 18, buffering runner 22, material stock district 23.

Claims (4)

1, a kind of special-purpose mould for cross-linked polyethylene tube, comprise extruder, mould, wherein extruder is made up of barrel (3) and the screw rod (2) that is positioned at barrel (3), have feed opening (20) on the barrel (3), it is characterized in that: mould comprises the back die body (9) that is connected barrel (3) tail end, back die body (9) rear end is connected with the supporting plate (10) that band divides flow cone (18), divides flow cone (18) to be positioned at the cavity of back die body (9); The opposite side of supporting plate (10) is connected with die body (14), be provided with the transition core rod (15) that is fixed on the supporting plate (10) in the cavity of this die body (14), the tail end of transition core rod (15) is connected with core (12), the outside of this core (12) is provided with the mouth mould (11) that matches with it, leaves the moulding gap between core (12), mouthful mould (11); The outside of mouth mould (11) is provided with a mouthful moulded board (13).
2, special-purpose mould for cross-linked polyethylene tube according to claim 1 is characterized in that: form buffering runner (22) between described transition core rod (15) and the die body (14); Preceding half section of described core (12) is gradually little piecemeal wedge shape, forms material stock district (23) between core (12) preceding half section and mouthful mould (11).
3, special-purpose mould for cross-linked polyethylene tube according to claim 1, it is characterized in that: described screw rod (2) adopts minor spiral lift angle, shallow screw channel, screw thread equidistantly not to wait deep structure, and wherein lead angle is that the degree of depth of 1/2-1/4, the screw channel of master screw lift angle is that the degree of depth of the 1/2-1/4 of master screw spiral groove depth, screw channel changes than being 1-2 by being deep to shallow its from feeding end to the other end.
4, according to claim 1 or 2 or 3 described special-purpose mould for cross-linked polyethylene tube, it is characterized in that: described screw rod (2) inside is provided with screw rod core cooling tube (1), in this screw rod core cooling tube (1) conduction oil is housed.
CNA2007100672460A 2007-02-13 2007-02-13 Special-purpose mould for cross-linked polyethylene tube Pending CN101015949A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2007100672460A CN101015949A (en) 2007-02-13 2007-02-13 Special-purpose mould for cross-linked polyethylene tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2007100672460A CN101015949A (en) 2007-02-13 2007-02-13 Special-purpose mould for cross-linked polyethylene tube

Publications (1)

Publication Number Publication Date
CN101015949A true CN101015949A (en) 2007-08-15

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CN (1) CN101015949A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102858516A (en) * 2010-03-09 2013-01-02 泰克尼普法国公司 Facility For Extruding Plastic Sheath
CN102922718A (en) * 2012-11-08 2013-02-13 苏州金纬机械制造有限公司 Mould of tubular product
CN102922719A (en) * 2012-11-08 2013-02-13 苏州金纬机械制造有限公司 Mould of tubular product
CN103009604A (en) * 2012-12-31 2013-04-03 苏州金纬机械制造有限公司 Solid wall pipe mold and distributary support thereof
CN104889396A (en) * 2014-03-06 2015-09-09 青岛可赛机械有限公司 Method and equipment for preparing metal porous pipe material
WO2018040154A1 (en) * 2016-08-30 2018-03-08 李双杰 Automatic pipe thickness correction device
CN112659578A (en) * 2020-12-10 2021-04-16 苏州鸿凌达电子科技有限公司 Preparation method of silica gel sheet with low dielectric constant and high heat conductivity coefficient

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102858516A (en) * 2010-03-09 2013-01-02 泰克尼普法国公司 Facility For Extruding Plastic Sheath
CN102858516B (en) * 2010-03-09 2015-06-24 泰克尼普法国公司 Facility For Extruding Plastic Sheath
CN102922718A (en) * 2012-11-08 2013-02-13 苏州金纬机械制造有限公司 Mould of tubular product
CN102922719A (en) * 2012-11-08 2013-02-13 苏州金纬机械制造有限公司 Mould of tubular product
CN102922718B (en) * 2012-11-08 2015-04-08 苏州金纬机械制造有限公司 Mould of tubular product
CN103009604A (en) * 2012-12-31 2013-04-03 苏州金纬机械制造有限公司 Solid wall pipe mold and distributary support thereof
CN103009604B (en) * 2012-12-31 2015-10-07 苏州金纬机械制造有限公司 Solid wall pipe mould and shunting support thereof
CN104889396A (en) * 2014-03-06 2015-09-09 青岛可赛机械有限公司 Method and equipment for preparing metal porous pipe material
WO2018040154A1 (en) * 2016-08-30 2018-03-08 李双杰 Automatic pipe thickness correction device
CN112659578A (en) * 2020-12-10 2021-04-16 苏州鸿凌达电子科技有限公司 Preparation method of silica gel sheet with low dielectric constant and high heat conductivity coefficient

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