CN101012750B - Combined connection method between lining segment and inner lining in shield tunneling - Google Patents

Combined connection method between lining segment and inner lining in shield tunneling Download PDF

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CN101012750B
CN101012750B CN 200710037445 CN200710037445A CN101012750B CN 101012750 B CN101012750 B CN 101012750B CN 200710037445 CN200710037445 CN 200710037445 CN 200710037445 A CN200710037445 A CN 200710037445A CN 101012750 B CN101012750 B CN 101012750B
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lining
lining segment
segment
dowel
intrados
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沈秀芳
曹文宏
杨志豪
陈正杰
乔宗昭
狄永媚
许熠
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Shanghai Tunnel Engineering and Rail Transit Design and Research Institute
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Abstract

本发明涉及隧道类,具体的讲是涉及一种用于盾构法隧道中衬砌管片与内层衬砌间的组合连接方法,该方法通过在衬砌管片与内层衬砌间的接合面上设置榫槽,其间设置锚筋,使二者有效地连成一体,其接合面能传递压力、剪力及弯矩,按叠合构件共同受力,以减小其结构厚度,其优点是,可增加外层衬砌与内层衬砌接合面的抗拉和抗剪能力,防止内外层衬砌的脱开,保证内外层衬砌作为整体叠合构件工作,既可减小结构厚度,更具有可观的经济效益。

Figure 200710037445

The present invention relates to tunnels, in particular to a combined connection method for lining segments and inner linings in shield tunnels. The tenon and groove are provided with anchor bars, so that the two can be effectively connected into one body. The joint surface can transmit pressure, shear force and bending moment, and the combined force of the superimposed components can reduce the thickness of the structure. The advantage is that it can Increase the tensile and shear resistance of the joint surface between the outer lining and the inner lining, prevent the inner and outer linings from being disengaged, and ensure that the inner and outer linings work as an integral composite component, which can reduce the thickness of the structure and have considerable economic benefits .

Figure 200710037445

Description

用于盾构法隧道中衬砌管片与内层衬砌间的组合连接方法 Combined connection method between lining segment and inner lining in shield tunneling

技术领域technical field

本发明涉及隧道类,具体的讲是涉及一种用于盾构法隧道中衬砌管片与内层衬砌间的组合连接方法。The invention relates to tunnels, in particular to a combined connection method for lining segments and inner linings in shield tunnels.

背景技术Background technique

盾构法隧道在大深度地下工程中已得到广泛使用,随着城市大型下水管道、压力输水隧道等工程应用盾构法,衬砌结构的受力工况越来越复杂,既要承受外部水土压力,还要承受内水压力。单层装配式衬砌已不能满足结构受力要求,必须现浇二次整体式内衬共同作为承载结构。在承受内压力的盾构法隧道工程中,为满足工艺要求、修正施工误差以及结构受力的需要,一般需要采用双层衬砌结构。外衬和内衬结合面通常采用以下构造措施:内衬施工前将外衬砌管片内表面的螺栓手孔、注浆孔、起吊孔等凹槽用水泥充填抹平,再铺设一层防水膜,内外层之间只传递压力而没有剪力和弯矩;内衬混凝土、甚至钢筋伸入外管片手孔等凹槽中,这些部位能局部传递压力、剪力及弯矩;浇筑内衬前抹平外管片内表面较大的凹槽,其余部位凿毛或不作处理。上述情况中由于在内、外层之间只能传递压力及部分剪力,因此需要有较大厚度的衬砌管片和内衬,厚度大的构件材料体积用量大,随着隧道长度的增加,将直接导致工程成本的明显增加。而在一般工程中,由于受到工程条件限制,通常都希望取较小的管片和内衬厚度。Shield method tunnels have been widely used in large-depth underground projects. With the application of shield method in urban large-scale sewer pipelines and pressure water tunnels, the stress conditions of lining structures are becoming more and more complicated. Pressure, but also to withstand the internal water pressure. The single-layer prefabricated lining can no longer meet the structural force requirements, and the cast-in-place secondary integral lining must be used together as the load-bearing structure. In the shield tunneling project under internal pressure, in order to meet the technological requirements, correct construction errors and the needs of structural stress, it is generally necessary to adopt a double-layer lining structure. The joint surface of the outer lining and the inner lining usually adopts the following structural measures: before the construction of the inner lining, the bolt hand holes, grouting holes, lifting holes and other grooves on the inner surface of the outer lining segment are filled with cement and smoothed, and then a layer of waterproof membrane is laid , only the pressure is transmitted between the inner and outer layers without shear force and bending moment; the lining concrete and even steel bars extend into the grooves such as the hand holes of the outer segment, and these parts can locally transmit pressure, shear force and bending moment; before pouring the lining Smooth out the larger grooves on the inner surface of the outer segment, and chisel or leave the rest of the parts untreated. In the above case, only pressure and partial shear force can be transmitted between the inner and outer layers, so lining segments and inner linings with relatively large thickness are required, and the volume of components with large thickness is large. With the increase of tunnel length, Will directly lead to a significant increase in engineering costs. In general engineering, due to the limitation of engineering conditions, it is usually desirable to take a smaller segment and lining thickness.

发明内容Contents of the invention

本发明的目的是根据上述现有技术的不足之处,提供一种用于盾构法隧道中衬砌管片与内层衬砌间的组合连接方法,该方法通过在衬砌管片与内层衬砌间的接合面上设置榫槽,其间设置锚筋,使二者有效地连成一体,其接合面能传递压力、剪力及弯矩,按叠合构件共同受力,以减小其结构厚度。The object of the present invention is to provide a combined connection method between the lining segment and the inner lining in a shield tunnel according to the shortcomings of the above-mentioned prior art. Tenon grooves are set on the joint surface of the joint, and anchor bars are set between them to effectively connect the two into one body. The joint surface can transmit pressure, shear force and bending moment, and the joint force is shared by the laminated components to reduce its structural thickness.

本发明目的实现由以下技术方案完成:The object of the present invention is realized by the following technical solutions:

一种用于盾构法隧道中衬砌管片与内层衬砌间的组合连接方法,其特征在于该方法采用如下的步骤:首先是预制衬砌管片,此时应在衬砌管片钢模内弧面上设置呈凹凸状的榫槽,使得浇注出来的外层衬砌管片的内弧面具有凹凸榫槽结构,在衬砌管片的钢筋笼内靠内弧面一侧,预先埋设锚筋;之后进行衬砌管片的拼装;之后待外层衬砌管片拼装完成后,凿出预埋的锚筋,冷弯至设计位置;最后进行内层衬砌的整浇施工,锚筋被凿出的一端嵌入在内层衬砌中。A combined connection method for lining segments and inner linings in shield tunnels, characterized in that the method adopts the following steps: firstly, the lining segments are prefabricated, and at this time, the inner arc of the lining segment steel mold should be Concave-convex grooves are set on the surface, so that the inner arc surface of the poured outer lining segment has a concave-convex tenon-groove structure, and the anchor bar is pre-buried on the side of the inner arc surface in the reinforcement cage of the lining segment; after that Carry out the assembly of the lining segments; after the assembly of the outer lining segments is completed, dig out the pre-embedded anchor bars and cold-bend them to the design position; finally carry out the integral pouring construction of the inner layer lining, and insert the chiseled end of the anchor bars in the inner lining.

所述呈凹凸状的榫槽结构的分布沿衬砌管片的内弧面连续、依次、均匀分布。The concavo-convex tongue-and-groove structures are distributed continuously, sequentially and evenly along the inner arc surface of the lining segment.

所述锚筋的设置沿衬砌管片的内弧面均匀分布。The arrangement of the anchor bars is evenly distributed along the inner arc surface of the lining segment.

所述锚筋的横向和纵向间隔不得大于500mm。The horizontal and vertical intervals of the anchor bars shall not be greater than 500mm.

本发明的优点是,可增加外层衬砌与内层衬砌接合面的抗拉和抗剪能力,防止内外层衬砌的脱开,保证内外层衬砌作为整体叠合构件工作。既可减小结构厚度,更具有可观的经济效益。The invention has the advantages of increasing the tensile and shear resistance of the joint surface between the outer lining and the inner lining, preventing the inner and outer linings from disengaging, and ensuring the inner and outer linings to work as an integral composite component. It can reduce the thickness of the structure, and has considerable economic benefits.

附图说明Description of drawings

附图1为现有技术中直接接触连接结构示意图;Accompanying drawing 1 is the schematic diagram of direct contact connection structure in the prior art;

附图2为现有技术中设防水层连接结构示意图;Accompanying drawing 2 is a schematic diagram of the connection structure of the waterproof layer in the prior art;

附图3为本发明连接结构示意图;Accompanying drawing 3 is the schematic diagram of connection structure of the present invention;

具体技术方案Specific technical solutions

以下结合附图通过实施例对本发明特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:The features of the present invention and other related features will be further described in detail below in conjunction with the accompanying drawings through embodiments, so as to facilitate the understanding of those skilled in the art:

如图1-3所示,标号1-8分别表示:外层衬砌管片1、防水材料层2、内层衬砌3、榫槽结构4、槽5、榫6、锚筋7、锚筋7的一端8。As shown in Figure 1-3, the labels 1-8 respectively represent: outer lining segment 1, waterproof material layer 2, inner lining 3, tenon and groove structure 4, groove 5, tenon 6, anchor bar 7, anchor bar 7 8 at one end.

实施例:本实施例涉及的一种用于盾构法隧道中衬砌管片与内层衬砌间的组合连接方法,该方法采用的步骤是:首先是预制衬砌管片1,此时应在衬砌管片钢模内弧面上设置呈凹凸状的榫槽,使得浇注出来的外层衬砌管片1的内弧面具有凹凸榫槽结构4,在衬砌管片1的钢筋笼内靠内弧面一侧,预先埋设可冷弯的锚筋7;之后进行衬砌管片1的拼装;待外层衬砌拼装完成后,凿出预埋的锚筋7的一端8,冷弯至设计位置,最后进行内层衬砌3的整浇施工,锚筋7被凿出的一端8嵌入在内层衬砌3中。内层衬砌2通过整体浇筑与衬砌管片1的内弧面连接固定为一体,衬砌管片1和内层衬砌3之间的接合面呈凹凸相间,互相紧密啮合。Embodiment: This embodiment relates to a combined connection method between the lining segment and the inner lining in a shield tunnel. The steps used in this method are: firstly, the lining segment 1 is prefabricated. Concave-convex grooves are set on the inner arc surface of the segment steel mold, so that the inner arc surface of the poured outer lining segment 1 has a concave-convex tenon-groove structure 4, and the inner arc surface is placed in the reinforcement cage of the lining segment 1 On one side, the cold-bendable anchor bars 7 are pre-buried; after that, the lining segment 1 is assembled; after the outer lining is assembled, one end 8 of the pre-embedded anchor bars 7 is chiseled out, cold-bent to the designed position, and finally In the integral pouring construction of the inner lining 3 , the chiseled end 8 of the anchor bar 7 is embedded in the inner lining 3 . The inner lining 2 is connected and fixed to the inner arc surface of the lining segment 1 through integral casting, and the joint surface between the lining segment 1 and the inner lining 3 is concavo-convex and alternately engaged with each other.

榫槽结构4的分布沿衬砌管片1的内弧面连续、依次、均匀分布。呈凹凸状的榫槽结构4由槽5、榫6依次连续构成的,榫6和槽5贯通于管片1的内弧面。The tenon and groove structures 4 are distributed continuously, sequentially and evenly along the inner arc surface of the lining segment 1 . The concavo-convex tenon-groove structure 4 is continuously formed by the groove 5 and the tenon 6 in sequence, and the tenon 6 and the groove 5 penetrate the inner arc surface of the segment 1 .

锚筋7的设置沿衬砌管片1的内弧面均匀分布。The setting of the anchor bars 7 is evenly distributed along the inner arc surface of the lining segment 1 .

锚筋7的横向和纵向间隔的范围为锚筋4的横向和纵向间隔的范围应根据计算确定,一般不宜大于500mm。锚筋4在外层衬砌管片1和内层衬砌3内的埋置深度不应小于10倍锚筋4的直径。The scope of the horizontal and vertical intervals of the anchor bars 7 is the range of the transverse and longitudinal intervals of the anchor bars 4 should be determined according to calculations, and generally should not be greater than 500mm. The embedding depth of the anchor bar 4 in the outer lining segment 1 and the inner lining 3 should not be less than 10 times the diameter of the anchor bar 4 .

榫6凸起高度或者是槽5的凹进深度范围在不小于6mm,榫槽和锚筋的抗剪抗拉作用是通过结合面的骨料咬合效应和穿过结合面的锚筋在结合面产生滑动后对结合面形成的张紧力来保证的。其尺寸和间距应与骨料粒径相一致,主要是形成自然粗糙面。其取值可参考叠合式构件的要求。The protrusion height of the tenon 6 or the recessed depth of the groove 5 is not less than 6mm. The shear and tensile effect of the tenon groove and the anchor bar is through the aggregate occlusal effect of the joint surface and the anchor bar passing through the joint surface on the joint surface. It is guaranteed by the tension formed on the joint surface after sliding. Its size and spacing should be consistent with the aggregate particle size, mainly to form a natural rough surface. Its value can refer to the requirements of composite components.

Claims (3)

1. assembled connecting method that is used between shield tunnel lining segment and inner lining, it is characterized in that this method adopts following step: at first be prefabricated lining segment, should be provided with the tongue-and-groove of concave-convex surface this moment on lining segment punching block intrados, the intrados of the outer lining segment that feasible cast is come out has concavo-convex tenon groove structure, inner cambered surface one side is buried dowel in advance underground in the reinforcing cage of lining segment; Carry out the assembly unit of lining segment afterwards; After treating that afterwards outer lining segment assembly unit is finished, dig out pre-buried dowel, clod wash is to design attitude; That carries out inner lining at last wholely waters construction, and the end that dowel is dug out is embedded in the inner lining, and being provided with along the intrados of lining segment of described dowel evenly distributes.
2. a kind of assembled connecting method that is used between shield tunnel lining segment and inner lining according to claim 1, it is characterized in that described concave-convex surface tenon groove structure distribution along the intrados of lining segment continuously, successively, evenly distribute.
3. a kind of assembled connecting method that is used between shield tunnel lining segment and inner lining according to claim 1 is characterized in that the horizontal and vertical interval of described dowel must not be greater than 500mm.
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CN101435334B (en) * 2008-12-16 2010-10-06 上海隧道工程股份有限公司 In-and-out hole segment pipe sheet connecting structure of shield method and construction method thereof
KR101215903B1 (en) * 2010-12-07 2012-12-27 주식회사 씨엠어 Drainage system of shield tunnel lining and method constructing the shield tunnel therewith
CN102191940A (en) * 2011-05-16 2011-09-21 长江勘测规划设计研究有限责任公司 Water conveyance tunnel with prestressed composite lining for shield tunnelling
CN103334758B (en) * 2013-07-02 2016-09-07 杭州博顿立体车库有限公司 A kind of leakproof water-tight concrete biting connecions composite shaft lining and construction method
CN104790974B (en) * 2015-04-29 2017-05-17 浙江省交通规划设计研究院 City subway overlapped shield tunnel segment structure adopting special longitudinal connecting pieces
CN105781575B (en) * 2016-03-11 2020-11-13 济南轨道交通集团有限公司 Water-rich stratum pipe piece combined structure and construction method thereof
CN111396079B (en) * 2019-04-23 2021-12-21 中国建筑股份有限公司 A superimposed assembled tunnel secondary lining structure and its construction method
CN114635314A (en) * 2022-03-10 2022-06-17 东南大学 Connecting joint for prefabricated subway track bed
CN116537833B (en) * 2023-03-16 2025-10-03 云南省交通规划设计研究院股份有限公司 A local stiffness-reinforced tunnel primary support structure and construction method
CN116201554A (en) * 2023-03-20 2023-06-02 中铁第四勘察设计院集团有限公司 Sliding groove type shield slice, shield pipe and manufacturing method of ring groove type shield slice

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