Summary of the invention
The purpose of this invention is to provide a kind of can to workpiece process simultaneously two symmetrical inclined-planes, machining accuracy height, production efficiency height, loss little, reduce labor strength, easy to operate double-bevel automatic grinding machine.
For achieving the above object, the present invention is by the following technical solutions:
Double-bevel automatic grinding machine of the present invention comprises frame, is fixedly mounted on displacement transmission mechanism, feed mechanism and grinding mechanism on the frame, grinding mechanism comprises emery wheel and the revolving power mechanism of power is provided to emery wheel, it is characterized in that: described displacement transmission mechanism and grinding mechanism are two covers, and two the cover displacement transmission mechanisms and two the cover grinding mechanisms be that the center is symmetrical arranged on the frame with the center between two described emery wheels respectively;
The displacement transmission mechanism comprises displacement hydraulic cylinder, handle, the drive link of fixedlying connected with handle, the drive bevel gear that is fixedly mounted on the drive link end, splined shaft, is fixedly mounted on the driven wheel of differential of splined shaft one end, and travelling gear and contiguous block; Drive bevel gear is meshed with driven wheel of differential, and travelling gear is meshed with splined shaft, and the other end of splined shaft is movably arranged on the bracing frame, and drive link is movably arranged on the bracing frame, and bracing frame is fixedly connected on the frame; The displacement hydraulic cylinder comprises cylinder body, be arranged on the hollow piston rod that piston in the cylinder body and two ends pass cylinder body, be movably installed with screw rod by needle bearing in the cavity of piston rod, the two ends of screw rod pass piston rod, the two ends that screw rod passes piston rod all have nut, be provided with thrust bearing between the end face of nut and piston rod, fixedly connected with described travelling gear in the screw rod outer end, the inner of screw rod is by the described contiguous block that has been threaded;
Revolving power mechanism comprises engine, main shaft, be fixedly mounted on the driven pulley of main shaft outer end and be used to install, the main spindle box of supports main shaft; The driving wheel of engine is in transmission connection by driving-belt and driven pulley; Inside and outside two sidewalls of main spindle box are provided with axis hole, and the main shaft two ends pass main spindle box, and are movably arranged in the axis hole by bearing, and described emery wheel is fixedly mounted on the inner of main shaft; Engine is fixedly mounted on the top of main spindle box by support;
The bottom of main spindle box is fixed with axial chute, and chute is installed on the guide rail plate at main shaft block top, and is slidingly connected with it; The main shaft block is fixedly connected on the frame; Have guide rail hole on the guide rail plate; The madial wall of described displacement hydraulic cylinder is fixedly connected on the lateral wall of main shaft block, described piston rod and described screw rod pass the installing hole on the main shaft block lateral wall, insert into the inner the chamber, the bottom that guide rail hole is fixedly connected on main spindle box is passed at the top of described contiguous block.
Described feed mechanism is fixed on the middle part of frame, and it comprises feeding hydraulic cylinder, the slide plate of fixedlying connected with the piston rod of feeding hydraulic cylinder and is fixedly mounted on feeding table on the slide plate.
The top of described two emery wheels is provided with protective cover, is provided with protective plate between two emery wheels and feed mechanism, and the base of protective plate is fixed on the frame; A side of protective cover is hinged and connected on the shielding support, and the top margin of another side and protective plate is provided with the locking device that cooperatively interacts; The shielding support bottom is fixed on the frame; The top of protective cover is fixed with water spout.
The present invention can carry out the processing of two planes of symmetry simultaneously to workpiece, technological process is short, difficulty is low, particularly can be little to two-sided machining accuracy height, production efficiency height, the production loss of the little and thin workpiece of appearance and size, simultaneously, easy to operate, reduced working strength of workers, can guarantee that also the workman can have a working environment preferably.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
A kind of double-bevel automatic grinding machine as shown in Figure 1, comprises frame 1, is fixedly mounted on displacement transmission mechanism, feed mechanism and grinding mechanism on the frame 1, and grinding mechanism comprises emery wheel 20 and the revolving power mechanism of power is provided for emery wheel 20.Described displacement transmission mechanism and grinding mechanism are two covers, and two the cover displacement transmission mechanisms and two the cover grinding mechanisms be that the center is symmetrical arranged on the frame with the center between two emery wheels respectively.
The displacement transmission mechanism comprises displacement hydraulic cylinder 11, handle 4, the drive link 5 of fixedlying connected with handle 4, the drive bevel gear 6 that is fixedly mounted on drive link 5 ends, splined shaft 8, is fixedly mounted on the driven wheel of differential 9 of splined shaft 8 one ends, and travelling gear 10 and contiguous block 31.Drive bevel gear 6 is meshed with driven wheel of differential 9, and travelling gear 10 is meshed with splined shaft 8, and the other end of splined shaft 8 is movably arranged on the bracing frame 7, and drive link 5 is movably arranged on the bracing frame 7, and bracing frame 7 is fixedly connected on the frame 1.As shown in Figure 2, displacement hydraulic cylinder 11 comprises cylinder body 29, be arranged on the hollow piston rod 28 that piston 27 in the cylinder body 29 and two ends pass cylinder body 29 two sides, cylinder cap 41, outer cylinder cap 33 in being fixed with respectively on the inside and outside two side of cylinder body 29.Be movably installed with screw rod 26 by needle bearing 25,30 in the cavity of piston rod 28, the two ends of screw rod 26 pass piston rod 28, the two ends that screw rod 26 passes piston rod 28 all have nut 24, be provided with thrust bearing 99 between the end face of nut 24 and piston rod 28, fixedly connected with travelling gear 10 in screw rod 26 outer ends, the inner of screw rod 26 is by the contiguous block 31 that has been threaded.
Revolving power mechanism comprises engine 15, main shaft 18, be fixedly mounted on the driven pulley 12 of main shaft 18 outer ends and be used to install, the main spindle box 16 of supports main shaft 18.Engine 15 adopts motor, and its driving wheel 14 is in transmission connection by driving-belt 12 and driven pulley 12.As shown in Figure 3, Figure 4, inside and outside two sidewalls of main spindle box 16 are provided with axis hole.Axis hole comprises outer shaft hole 36 and interior axis hole 35, and wherein, the diameter of outer shaft hole 36 is greater than the diameter of interior axis hole 35, and the diameter of interior axis hole 35 is corresponding with the external diameter of main shaft 18; Main shaft 18 two ends pass main spindle box 16, are movably arranged in the axis hole by bearing, and bearing is arranged between the outer wall of the inwall of outer shaft hole 36 and main shaft 18.Emery wheel 20 is fixedly mounted on the inner of main shaft 18; Engine 15 is fixedly mounted on the top of main spindle box 16 by support;
As Fig. 5, shown in Figure 6, be fixedly connected on the main shaft block 3 on the frame 1, its lateral wall is provided with installing hole 40, and the top is fixed with guide rail plate 38, has guide rail hole 39 on the guide rail plate 38.The bottom of main spindle box 16 is fixed with axial chute 37, on the guide rail plate 38 that chute 37 is installed on, and is slidingly connected with it.The interior cylinder cap 41 of described displacement hydraulic cylinder 11 is fixedly connected on the lateral wall of main shaft block 3, described piston rod 28 and described screw rod 26 pass the installing hole 40 on main shaft block 3 lateral walls, insert into the inner the chamber, the bottom that guide rail hole 39 is fixedly connected on main spindle box 16 is passed at the top of described contiguous block 31.
Feed mechanism of the present invention is fixed on the middle part of frame 1, and it comprises feeding hydraulic cylinder 23, the slide plate 22 of fixedlying connected with the piston rod of feeding hydraulic cylinder 23 and is fixedly mounted on feeding table 2 on the slide plate 22.Adopting above-mentioned hydraulic pressure feed mechanism is in order to realize self-feeding, as operating automatically, also can adopt common feed mechanism to replace or artificial feeding.
In grinding when work,, the friction between two emery wheels and the workpiece can produce a large amount of sparks, in order to prevent that sparks flying off in all directions, thereby guarantees that the staff is not injured by it, is provided with protective cover 17 above described two emery wheels, is provided with protective plate between two emery wheels and feed mechanism.The base of protective plate is fixed on the frame; A side of protective cover 17 is hinged and connected on the shielding support, and the top margin of another side and protective plate is provided with the locking device that cooperatively interacts; The shielding support bottom is fixed on the frame.Because the friction between two emery wheels and the workpiece also can make the temperature of emery wheel and workpiece sharply raise simultaneously, the too high meeting of temperature makes emery wheel and workpiece deformation, have a strong impact on the quality of production, therefore, be fixed with water spout 19 at the top of protective cover 17, when work, carry cold water, cooling in time for emery wheel and workpiece in the work by water spout 19.
Among the present invention, be connected to distribution box, pedal type switch 2 is installed on frame 1 as the motor of engine; Displacement hydraulic cylinder and feeding hydraulic cylinder all are connected to hydraulic control device.
Before starting working, the initialization gap of two emery wheels 20 to be set at first.Unclamp nut 24,, drive travelling gear 10, thereby rotary screw 26 promotes contiguous block 31 and moves, and drives whole revolving power mechanism by main spindle box 16 when contiguous block 31 moves and moves, and determines the initial bit of emery wheel 20 earlier by rotary handle 4.Its transmission process is as follows: rotary handle 4, drive drive link 5, and by drive bevel gear 6, driven wheel of differential 9 drive splines axles 8, splined shaft 8 drives screw rod 26 by travelling gear 10; Because nut 24 is fixing, the rotation of screw rod 26 makes it produce axial displacement, thereby drives main spindle box axial displacement by contiguous block 31, and then makes emery wheel 20 reach the assigned work initial bit.Fastening nut 24 more at last is with its fixed-site.
During work, at first open revolving power mechanism, the staff is placed on workpiece on the feeding table 21, start the feeding hydraulic means, realize self-feeding, the front end of workpiece puts in and is squeezed in the slit between two emery wheels 20, carries out grinding, controls displacement hydraulic cylinder 11 simultaneously, piston 27 is moved lentamente laterally, because in turning handle not, screw rod does not rotate yet, so, when piston 27 moves laterally, drive emery wheel 20 and move laterally, the gap between two emery wheels 20 is strengthened gradually, finally finishes the grinding to workpiece two inclined-planes.
Thus, the present invention can realize workpiece is carried out the purpose that two planes of symmetry are processed simultaneously, its technological process is short, difficulty is low, particularly can be little to two-sided machining accuracy height, production efficiency height, the production loss of the little workpiece of appearance and size, simultaneously, easy to operate, reduced working strength of workers, can guarantee that also the workman can have a working environment preferably.