CN100586608C - Method for casting printing machine as-cast nodular iron roller body - Google Patents
Method for casting printing machine as-cast nodular iron roller body Download PDFInfo
- Publication number
- CN100586608C CN100586608C CN200610147888A CN200610147888A CN100586608C CN 100586608 C CN100586608 C CN 100586608C CN 200610147888 A CN200610147888 A CN 200610147888A CN 200610147888 A CN200610147888 A CN 200610147888A CN 100586608 C CN100586608 C CN 100586608C
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- Prior art keywords
- melting
- casting
- cast
- printing machine
- furnace
- Prior art date
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- 238000005266 casting Methods 0.000 title claims abstract description 26
- 238000007639 printing Methods 0.000 title claims abstract description 19
- 229910001141 Ductile iron Inorganic materials 0.000 title claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000002844 melting Methods 0.000 claims abstract description 24
- 238000011081 inoculation Methods 0.000 claims abstract description 14
- 238000010079 rubber tapping Methods 0.000 claims abstract description 13
- 229910052742 iron Inorganic materials 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 11
- 230000032683 aging Effects 0.000 claims abstract description 5
- 229910000805 Pig iron Inorganic materials 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 230000001939 inductive effect Effects 0.000 claims abstract description 4
- 229910000499 pig iron Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- -1 silicon barium Chemical compound 0.000 claims description 19
- CFRNXBBHKHHBQM-UHFFFAOYSA-N titanium(4+);silicate Chemical compound 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[Ti+4].[O-][Si]([O-])([O-])[O-] CFRNXBBHKHHBQM-UHFFFAOYSA-N 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 9
- 239000000126 substance Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 230000000630 rising Effects 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 229910052788 barium Inorganic materials 0.000 abstract description 2
- 239000004576 sand Substances 0.000 abstract description 2
- 229910000519 Ferrosilicon Inorganic materials 0.000 abstract 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium(0) Chemical compound 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[Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound 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[Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The invention discloses a casting method of a cast nodular iron roller cylinder of a printing machine. The steps of the method comprise sand mixture modeling, mould assembling, burden melting, inoculation tapping, casting, cooling, unpacking, casting cleaning, quality inspecting, casting rough machining and artificial aging. The method is characterized in that: the burden melting step comprises burden arranging and melting, and the burden comprises 40 to 60wt percent of pig iron, 30 to 40wt percent of foundry return, and 10 to 30wt percent of scrap steel; iron liquor melting is done to the arranged burden by adopting an intermediate frequency induction electric furnace, and the highest melting temperature is 1530 to 1540 DEG C; the inoculation tapping step comprises two steps of spheroidisation and barium ferrosilicon first inoculation; a secondary inoculation processing is done at the same time with the casting step.
Description
Technical field
The present invention relates to a kind of casting method, particularly a kind of method for casting printing machine as-cast nodular iron roller body.
Background technology
The printer roller cylindrical shell is the key components and parts of decision and restriction press speed and effect.Along with the raising of printing technology, print speed printing speed by original per hour 8000 bring up to 13000.After the printing machine speed-raising, the mechanical performance of roller body is had higher requirement, mouthful foundry goods HT250 trade mark of ash does not originally satisfy requirement.New printer roller cylinder material will satisfy tensile strength 〉=500Mp, percentage elongation 〉=7%, hardness HBS=170～230; Metallographic structure requires nodularization rate 〉=80% at roller body working face 31mm thickness place, and content of pearlite in alloy is 5～30%; Roller body working face wall thickness is wanted evenly, and wall thickness deviation≤1mm is steadily moving to guarantee product; Not allowing casting iron defect on the roller body working face exists.Therefore how to satisfy the key that above-mentioned specification requirement has become casting printer roller cylindrical shell.
Summary of the invention
Technical problem to be solved by this invention provides a kind of method for casting printing machine as-cast nodular iron roller body, so that the printing machine as-cast nodular iron roller body of producing can satisfy the requirement of printing speed-raising back to printing machine as-cast nodular iron roller body, the technical scheme that it adopts is:
A kind of method for casting printing machine as-cast nodular iron roller body, its step comprise mixed husky moulding, mould assembly, and the furnace charge melting is bred and tapped a blast furnace, cast, and cooling, unpacking, casting cleaning, quality inspection, foundry goods roughing, artificial aging is characterized in that:
Described furnace charge melting step comprises configuration furnace charge and melting, and the weight proportion of furnace charge is: contain the pig iron of 40-50%, the foundry return of 30-40%, the steel scrap of 10-30%; Institute's furnace burdening adopts medium-frequency induction furnace to carry out the melting of iron liquid, and maximum temperature is 1530-1540 ℃ during fusing; The described ironworker's of being pregnant with preface comprises that spheroidising and silicon barium once breed two steps, and will carry out simultaneously handling with stream sulphur oxygen late inoculation in the cast operation.
Wherein, the total amount of the nodulizer that described spheroidising step adds is the 1.5%-1.6% of the melting amount of tapping a blast furnace, and the nodulizer granularity is 4～20mm, and the chemical composition mass percent of nodulizer is: the Mg of 5.9-6.3%, the RE of 2.0-2.4%, the Si of 44-48%, the Ca of 2.1-2.5% is less than or equal to 1.0% Al, and the Fe of surplus, add this nodulizer, if breed proper, spheroidizing that can fine performance magnesium and rare earth to desulfurization, degas and in and the harmful element good effectiveness.
The granularity of the silicon titanate innoculant that inoculation step of described silicon barium is selected is 5-10mm, the total amount of the silicon titanate innoculant that adds is the 0.5%-0.6% of the melting amount of tapping a blast furnace, the chemical composition mass percent of silicon titanate innoculant is: the Si of 60-70%, the Ca of 0.8-2.2%, be less than or equal to 1.0% Al, the Ba of 4.0-6.0%, and the Fe of surplus, inoculation is the key of ductile iron production, large-section magnesium iron is even more important, pregnant effect has determined the quantity of graphite nodule, the size of graphite nodule and the roundness of graphite nodule, this of adding kind of silicon titanate innoculant can effectively increase the quantity of graphite nodule and have the anti-ageing ability of moving back.
The granularity with the sulphur oxygen inovulant in the processing of stream sulphur oxygen late inoculation of carrying out simultaneously in cast is 0.2-0.7mm, the total amount of the sulphur oxygen inovulant that adds is the 0.1%-0.15% of the melting amount of tapping a blast furnace, the chemical composition mass percent of sulphur oxygen inovulant is: the Si of 70-76%, the Ca of 1.5-2.0%, the Al of 0.75-1.25%, the Ce of 1.5-2.0%, the S of 0.5-0.8%, the O of 0.3-0.5%, and the Fe of surplus, handle through late inoculation so again, guaranteed nodularization rate and nodularization quality more.
Before the mould assembly, be provided with floamed ceramics filtrating piece in described mixed husky moulding, the mould assembly operation in the sprue bottom; Described cast program adopts upright cast rising pouring pouring technology, and wherein pouring temperature is controlled at 1380-1400 ℃.
The invention has the beneficial effects as follows:
After adopting casting method of the present invention, the printer roller cylindrical shell tensile strength 〉=500Mp that produces, percentage elongation 〉=7%, hardness HBS=170～230; The nodularization rate at metallographic structure roller body working face 31mm thickness place is greater than 80%, content of pearlite in alloy is 5～30%, and roller body working face wall thickness is wanted evenly, wall thickness deviation≤1mm, do not have casting iron defect to exist on the roller body working face, satisfy of the requirement of printing speed-raising back fully the printer roller cylindrical shell.
The specific embodiment
Embodiment 1, and method for casting printing machine as-cast nodular iron roller body comprises:
(1) mixes husky moulding, mould assembly
Adopt the horizontal moulding of furane self-hardening sand molding then, repair type, coat, core down, in the sprue bottom floamed ceramics filtrating piece is set, mould assembly then, to be cast with behind the tight case of bolt casting mold being holded up etc.
(2) furnace charge melting
Dispose furnace charge earlier, the weight proportion of furnace charge is: contain 40% the pig iron, 40% foundry return, 20% steel scrap; Then the furnace charge that configures is dropped into medium-frequency induction furnace and carry out the melting of iron liquid, maximum temperature is 1540 ℃ during fusing, leaves standstill insulation 5～10 minutes, allows impurity in the iron liquid is fully floating to come up, claw with the rapid collection of rapid slag agent, do not allow these impurity bands in the iron liquid of handling.
(3) breed and tap a blast furnace
Specifically comprise two steps of inoculation of spheroidising and silicon barium, wherein spheroidising is adopted and is poured the method spheriodization process thereof, the nodulizer granularity is 4mm, the nodulizer addition is 1.5% of the melting amount of tapping a blast furnace, iron liquid tapping temperature is 1460～1490 ℃, the amount of tapping a blast furnace is 2/3 of a total amount for the first time, the spheroidizing reacion time is 60～90 seconds behind the adding nodulizer, after finishing, takes off question response the scum silica frost on the quiet iron liquid, add again into remaining 1/3 iron liquid, at this moment carry out inoculation one time along with iron liquid stream adds silicon titanate innoculant; The chemical composition mass percent of nodulizer is: 5.9% Mg, 2.0% RE, 48% Si, 2.1% Ca, 1.0% Al, and the Fe of surplus; The granularity of the silicon titanate innoculant that adds is 5mm, and the total amount of the silicon titanate innoculant of adding is 0.5% of the melting amount of tapping a blast furnace, and the chemical composition mass percent of silicon titanate innoculant is: 70% Si, 2.2% Ca, 1.0% Al, 4.0% Ba, and the Fe of surplus.
(4) cast
Adopt vertical upright casting rising pouring pouring technology, in the sprue bottom floamed ceramics filtrating piece is set and carries out pushing off the slag; Wherein pouring temperature is controlled at 1400 ℃; Cast adds sulphur oxygen inovulant with stream simultaneously and carries out late inoculation, wherein the granularity of sulphur oxygen inovulant is 0.2mm, the total amount of the sulphur oxygen inovulant that adds is 0.1% of the melting amount of tapping a blast furnace, the chemical composition mass percent of sulphur oxygen inovulant is: 76% Si, 2.0% Ca, 0.75% Al, 2.0% Ce, 0.8% S, 0.5% O, and the Fe of surplus.
(5) cooling, unpacking
(6) casting cleaning
(7) quality inspection
Quality inspection, underproof eliminate, the qualified subsequent processing that enters.
(8) foundry goods roughing
(9) artificial aging
Take artificial aging to handle by technological requirement, eliminate stress.
Following table 1 is the main technologic parameters of several embodiments of the present invention.
Table 1
The technical process of embodiment 2,3,4 repeats no more with embodiment 1.
Claims (5)
1. method for casting printing machine as-cast nodular iron roller body, its step comprise and mix husky moulding, mould assembly, and the furnace charge melting is bred and tapped a blast furnace, and cast, is unpacked casting cleaning, quality inspection, foundry goods roughing, artificial aging at cooling; It is characterized in that:
Described furnace charge melting step comprises configuration furnace charge and melting, and the weight proportion of furnace charge is: contain the pig iron of 40-50%, the foundry return of 30-40%, the steel scrap of 10-30%; Institute's furnace burdening adopts medium-frequency induction furnace to carry out the melting of iron liquid, and maximum temperature is 1530-1540 ℃ during fusing;
The described ironworker's of being pregnant with preface comprises that spheroidising and silicon barium once breed two steps, the total amount of the nodulizer that the spheroidising step adds is the 1.5%-1.6% of the melting amount of tapping a blast furnace, the chemical composition mass percent of nodulizer is: Mg 5.9-6.3%, RE 2.0-2.4%, Si 44-48%, Ca 2.1-2.5%, Al≤1.0%, surplus is Fe; The total amount of the silicon titanate innoculant that adds in inoculation step of described silicon barium is the 0.5%-0.6% of the melting amount of tapping a blast furnace, the chemical composition mass percent of silicon titanate innoculant is: the Si of 60-70%, the Ca of 0.8-2.2%, be less than or equal to 1.0% Al, the Ba of 4.0-6.0%, and surplus is Fe;
Described cast program adopts upright cast rising pouring pouring technology, and wherein pouring temperature is controlled at 1380-1400 ℃;
To carry out simultaneously handling in the cast operation with stream sulphur oxygen late inoculation, the total amount of the sulphur oxygen inovulant that adds is the 0.1%-0.15% of the melting amount of tapping a blast furnace, the chemical composition mass percent of sulphur oxygen inovulant is: Si 70-76%, Ca 1.5-2.0%, Al 0.75-1.25%, Ce 1.5-2.0%, S 0.5-0.8%, O 0.3-0.5%, surplus is Fe.
2. method for casting printing machine as-cast nodular iron roller body as claimed in claim 1 is characterized in that: described nodulizer granularity is 4～20mm.
3. method for casting printing machine as-cast nodular iron roller body as claimed in claim 1 is characterized in that: the granularity of described silicon titanate innoculant is 5-10mm.
4. method for casting printing machine as-cast nodular iron roller body as claimed in claim 1 is characterized in that: the granularity of described sulphur oxygen inovulant is 0.2-0.7mm.
5. method for casting printing machine as-cast nodular iron roller body as claimed in claim 1 is characterized in that: before the mould assembly, be provided with floamed ceramics filtrating piece in the sprue bottom in described mixed husky moulding, the mould assembly operation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN200610147888A CN100586608C (en) | 2006-12-25 | 2006-12-25 | Method for casting printing machine as-cast nodular iron roller body |
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| CN200610147888A CN100586608C (en) | 2006-12-25 | 2006-12-25 | Method for casting printing machine as-cast nodular iron roller body |
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| CN100586608C true CN100586608C (en) | 2010-02-03 |
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Families Citing this family (13)
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| CN101745608B (en) * | 2008-11-28 | 2012-01-04 | 上海华新合金有限公司 | Method for casting air cylinder of air-conditioner compressor |
| CN101823140B (en) * | 2009-03-03 | 2012-02-22 | 上海华新合金有限公司 | Process for manufacturing saloon car clutch pressure plate casting |
| CN101927499B (en) * | 2009-06-23 | 2012-08-01 | 上海华新合金有限公司 | Method for making robot base casting |
| CN101987348B (en) * | 2009-08-06 | 2012-12-19 | 上海华新合金有限公司 | Method for casting road roller bracket casting |
| CN102078956B (en) * | 2009-12-01 | 2013-02-27 | 上海华新合金有限公司 | Method for casting mechanical arm casting of robot |
| CN101921945B (en) * | 2010-08-31 | 2012-12-05 | 河北新兴铸管有限公司 | Liquid iron inoculation process for ductile iron pipes |
| CN102260816A (en) * | 2011-06-08 | 2011-11-30 | 苏州市海威特铸造厂 | Smelting and pouring process of diesel engine body |
| CN102728794B (en) * | 2012-06-20 | 2014-06-18 | 内蒙古包钢钢联股份有限公司 | Composition of nodulizer and inoculant special for large-section bulb iron roll |
| CN104419853A (en) * | 2013-08-20 | 2015-03-18 | 烟台双诚机械有限公司 | Method for casting multiple unit motor end cover through special aluminum-magnesium alloy |
| CN104004959A (en) * | 2014-05-23 | 2014-08-27 | 东营恒诚机械有限公司 | Method for treating ductile cast iron foundry returns by applying non-silicone nodulizing agent in ductile cast iron smelting |
| CN110125341A (en) * | 2019-06-10 | 2019-08-16 | 安徽裕隆模具铸业有限公司 | A kind of random inoculant and its application method |
| CN110629106B (en) * | 2019-11-08 | 2020-07-24 | 沈阳工业大学 | Method for reinforcing nodular cast iron material by using nano SiO2 particles |
| CN110983165A (en) * | 2019-12-31 | 2020-04-10 | 三祥新材股份有限公司 | Inoculant for nodular cast iron and preparation method thereof |
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2006
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