CN100582543C - Underwater grouting stereotyped submarine pipeline riser fixing device - Google Patents

Underwater grouting stereotyped submarine pipeline riser fixing device Download PDF

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CN100582543C
CN100582543C CN200810013911A CN200810013911A CN100582543C CN 100582543 C CN100582543 C CN 100582543C CN 200810013911 A CN200810013911 A CN 200810013911A CN 200810013911 A CN200810013911 A CN 200810013911A CN 100582543 C CN100582543 C CN 100582543C
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elastic capsule
pipe
arc body
petal
lobe arc
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CN101240862A (en
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张衍涛
王增林
张建
李少香
冯志强
冯春健
蒋习民
崔书杰
陈同彦
鲁之如
邵怀海
刘莉
张贺
郭海涛
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Qingdao University of Science and Technology
Sinopec Petroleum Engineering Corp
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Qingdao University of Science and Technology
Shengli Engineering Construction Group Co Ltd
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Abstract

一种水下灌浆定型式海底管道立管固定装置,由卡环和弹性胶囊组成,卡环设为圆柱形,由对称的两瓣圆弧体组成,在两瓣圆弧体对称线的两侧对应设有销轴连接机构和螺栓连接机构,在两瓣圆弧体上端和下端上部设有对称的圆管,圆管对口之间设有插接式密封接头,对称圆管分别与两瓣圆弧体焊接一体;在两瓣圆弧体组成的360°圆内侧3个夹角120°的方位内的竖向上设有若干个圆柱形弹性胶囊,弹性胶囊高度比两瓣圆弧体高度低,在每根弹性胶囊上顶中部与设在两瓣圆弧体上端圆管之间用直角弯头连接一体,在每根弹性胶囊下端上部与设在两瓣圆弧体下端上部的圆管用水平管连接,在上下圆管竖向上分别设有返浆管和灌浆管。本装备的连接机构灵活,施工方便,为海底管道立管固定综合治理创造了良好条件。

Figure 200810013911

An underwater grouting fixed-type subsea pipeline standpipe fixing device, which is composed of a snap ring and an elastic capsule, the snap ring is set in a cylindrical shape, and is composed of a symmetrical two-petal arc body, on both sides of the symmetry line of the two-petal arc body Correspondingly, there is a pin shaft connection mechanism and a bolt connection mechanism. There are symmetrical round tubes on the upper and lower ends of the two-petal arc bodies. There is a plug-in sealing joint between the round tube counterparts. The symmetrical round tubes are respectively connected to the two-petal circular tubes The arc body is welded in one piece; there are several cylindrical elastic capsules vertically within the 3 angles of 120° inside the 360° circle formed by the two-petal arc body. The height of the elastic capsule is lower than that of the two-petal arc body. A right-angled elbow is used to connect the upper middle part of each elastic capsule with the round tube at the upper end of the two-lobed arc body, and a horizontal tube is used between the upper part of the lower end of each elastic capsule and the round tube at the upper end of the two-lobed arc body. connection, the upper and lower circular pipes are respectively provided with a grout return pipe and a grouting pipe vertically. The connection mechanism of this equipment is flexible, and the construction is convenient, which creates good conditions for the fixed and comprehensive management of the riser of the submarine pipeline.

Figure 200810013911

Description

水下灌浆定型式海底管道立管固定装置 Underwater grouting stereotyped submarine pipeline riser fixing device

一、技术领域 1. Technical field

本发明涉及水下灌浆定型式海底管道立管固定装置。The invention relates to an underwater grouting stereotyped seabed pipeline standpipe fixing device.

二、背景技术 2. Background technology

浅海油田已有开发10多年的历史,目前有许多海底管道立管管卡发生损坏或者脱落,造成该现象的原因有多种:①恶劣环境发生严重腐蚀;②船舶撞击损坏;③管卡安装焊接质量不过关,长期海流及波浪作用脱落;④管卡螺栓松动,半瓦脱落。由于以上原因而造成的水下管卡损坏,已失去了对管道的固定作用,使海底管道立管在海流作用下发生摇摆或振动,时间久了极易发生疲劳破坏,出现断裂或泄漏安全事故,将会导致直接、间接的经济损失甚至海洋环境的污染,危害是十分严重的,加之由于目前水下焊接技术还处于不成熟阶段,水下焊接点的补焊也存在困难;另一方面,立管的规格、位置以及安装时现场误差使得管卡尺寸规格难以确定等,这使得老式管卡维修及治理成为无法解决的技术难题。Shallow sea oilfields have been developed for more than 10 years. At present, many subsea pipeline riser clips are damaged or fall off. There are many reasons for this phenomenon: ①Severe corrosion in harsh environments; ②Ship impact damage; ③Pipe clip installation and welding The quality is not up to standard, and the long-term ocean current and wave action will fall off; ④The bolts of the pipe clamp are loose, and half of the tiles fall off. The damage to the underwater pipe card caused by the above reasons has lost its fixing effect on the pipe, causing the riser of the submarine pipe to sway or vibrate under the action of the ocean current. Over time, it is very prone to fatigue damage, fracture or leakage safety accidents , will lead to direct and indirect economic losses and even the pollution of the marine environment. The harm is very serious. In addition, because the current underwater welding technology is still in the immature stage, it is also difficult to repair the underwater welding points; on the other hand, The size and specifications of the pipe clamps are difficult to determine due to the size and specification of the pipe clamps due to the specifications and positions of the standpipes, as well as on-site errors during installation. This makes the maintenance and treatment of the old-fashioned pipe clamps an unsolvable technical problem.

三、发明内容 3. Contents of the invention

本发明的目的是提供一种水下灌浆定型式海底管道立管固定装置,解决上述已有技术存在的稳固海底管线立管技术难题。The purpose of the present invention is to provide an underwater grouting fixed-type submarine pipeline riser fixing device, which solves the technical problem of stabilizing the submarine pipeline riser in the above-mentioned prior art.

本发明的技术方案是通过以下方式实现的:Technical scheme of the present invention is realized in the following manner:

本发明由卡环和弹性胶囊组成,其特征在于卡环设为圆柱形,由对称的两瓣圆弧体组成,在两瓣圆弧体对称线的两侧对应设有销轴连接机构和螺栓连接机构,在两瓣圆弧体上端和下端上部设有对称的圆管,圆管对口之间设有插接式密封接头,对称圆管分别与两瓣圆弧体焊接一体;在两瓣圆弧体组成的360°圆周内侧3个夹角120°方位内竖向上设有若干个圆柱形弹性胶囊,在每个120°夹角之间留有海底管道立管空间,弹性胶囊内灌有高分子材料填充物,在弹性胶囊环抱中心留有导管架腿的空间,弹性胶囊高度比两瓣圆弧体高度低,在每根弹性胶囊上顶中部与设在两瓣圆弧体上端的圆管之间用直角弯头连接一体,在每根弹性胶囊下端上部与设在两瓣圆弧体的下端上部的圆管之间用水平管连接,在上下圆管竖向上分别设有返浆管和灌浆管。The present invention is composed of a clasp and an elastic capsule, and is characterized in that the clasp is set in a cylindrical shape and is composed of two symmetrical circular arc bodies, and pin shaft connection mechanisms and bolts are correspondingly provided on both sides of the symmetrical line of the two petal circular arc bodies The connection mechanism is equipped with symmetrical round tubes on the upper and lower ends of the two-petal arc bodies, and a plug-in sealing joint is provided between the counterparts of the round tubes. The symmetrical round tubes are respectively welded with the two-petal arc bodies; A number of cylindrical elastic capsules are vertically arranged in the 3 included angles of 120° on the inner side of the 360° circle formed by the arc, and there is a space for the riser of the submarine pipeline between each included angle of 120°. The elastic capsules are filled with high Molecular material filling, leaving space for the legs of the jacket in the center of the elastic capsule, the height of the elastic capsule is lower than the height of the two-petal arc body, and the top middle of each elastic capsule and the round tube at the upper end of the two-petal arc body A right-angled elbow is used to connect them together, and a horizontal pipe is used to connect the upper part of the lower end of each elastic capsule with the round pipes arranged on the upper part of the lower end of the two-lobed arc bodies. grout pipe.

本发明设为旋转开合连接机构,便于沿海底管线立管和导管架腿起下紧固;在弹性胶囊内充填能凝固的高分子材料,能将海底管线立管或电缆牢固地固定在导管架腿上,实现了多条海底管线立管综合固定问题,降低了施工难度,节约了成本,为海底管线立管固定治理创造了良好的条件。The invention is set as a rotary opening and closing connection mechanism, which is convenient for fastening up and down the seabed pipeline standpipe and jacket legs; the elastic capsule is filled with solidified polymer materials, which can firmly fix the seabed pipeline standpipe or cable on the conduit On the legs, the problem of comprehensive fixing of multiple submarine pipeline risers has been realized, which reduces the difficulty of construction, saves costs, and creates good conditions for the fixing and management of submarine pipeline risers.

四、附图说明 4. Description of drawings

图1为本发明的结构示意图,Fig. 1 is a structural representation of the present invention,

图2为图1的后视图,Figure 2 is a rear view of Figure 1,

图3为本发明在应用中的俯视图。Fig. 3 is a top view of the present invention in application.

图中1-灌浆管  2-返浆管  3-胶囊灌浆口 4-胶囊返浆口  5-弹性胶囊  6-卡环  7-螺栓固定机构  8-吊环  9-销轴连接机构  10-海底管线立管  11-导管架腿In the figure 1-grouting pipe 2-returning grouting pipe 3-capsule grouting port 4-capsule returning grouting port 5-elastic capsule 6-clip 7-bolt fixing mechanism 8-hanging ring 9-pin shaft connection mechanism 10-seabed pipeline standpipe 11-jacket legs

五、具体实施方式 5. Specific implementation

为进一步公开本发明的技术方案,下面结合说明书附图通过实施例作详细说明:In order to further disclose the technical solution of the present invention, the following will be described in detail through the embodiments in conjunction with the accompanying drawings:

本发明由卡环6和弹性胶囊5组成,其特征在于卡环设为圆柱形,由对称的两瓣圆弧体组成,在两瓣圆弧体对称线的两侧对应设有销轴连接机构9和螺栓连接机构7,在两瓣圆弧体上端和下端上部设有对称的圆管,圆管对口之间设有插接式密封接头,对称圆管分别与两瓣圆弧体焊接一体;在两瓣圆弧体组成360°圆周内侧3个夹角120°方位内的竖向上设有若干个圆柱形弹性胶囊,弹性胶囊高度比两瓣圆弧体高度低,在每根弹性胶囊上顶中部与设在两圆弧体的上端圆管之间用直角弯头连接一体,在每根弹性胶囊下端上部与设在两瓣圆弧体下端上部的圆管用水平管连接,在上下圆管竖向上分别设有返浆管和灌浆管。The present invention is composed of a clasp 6 and an elastic capsule 5, and is characterized in that the clasp is set in a cylindrical shape and is composed of two symmetrical circular arc bodies, and a pin shaft connection mechanism is correspondingly provided on both sides of the symmetrical line of the two petal arc bodies 9 and the bolt connection mechanism 7, symmetrical round tubes are arranged on the upper and lower ends of the two-lobed arc bodies, and plug-in sealing joints are provided between the round tube counterparts, and the symmetrical round tubes are welded together with the two-lobed arc bodies respectively; Several cylindrical elastic capsules are arranged vertically within the 3 angles of 120° on the inner side of the 360° circle formed by the two-petal arc bodies. The height of the elastic capsules is lower than that of the two-petal arc bodies. The middle part is connected with the upper end round pipes of the two circular arc bodies with a right-angle elbow, and the upper part of the lower end of each elastic capsule is connected with the round pipes arranged at the upper part of the lower ends of the two circular arc bodies with a horizontal pipe. A grout returning pipe and a grouting pipe are respectively arranged upward.

在应用本发明时,首先利用吊装设备通过吊环8吊起卡环6卸下螺栓连接机构中的螺栓7,张开卡环6抱住海底管线立管10和导管架腿11连上螺栓7,顺势放到卡海底管线立管的位置,将海底管线立管夹在弹性胶囊之间(如图3所示),利用灌浆设备从灌浆口1向弹性胶囊5内灌高分子材料液态浆液,浆液经下部圆管胶囊灌浆口3进入每根弹性胶囊,浆液从弹性胶囊的顶部胶囊返浆口4返进上部圆管,返浆管2返出,待弹性胶囊内充满浆液,没有残留空气时,停止灌浆,此时拧紧螺栓7,将卡环卡在海底管线立管和导管架腿上(如图2、图3所示),由于弹性胶囊内的高分子材料由液态变为固态,卡环越卡越紧,不会产生松动,而且卡环具有弹性,经得起海浪的冲击和船舶的碰撞,是固定海底管线立管的好方法。When applying the present invention, first utilize the hoisting equipment to lift the snap ring 6 through the suspension ring 8 to unload the bolt 7 in the bolt connection mechanism, open the snap ring 6 to embrace the subsea pipeline riser 10 and the jacket leg 11 and connect the bolt 7, Take advantage of the opportunity to place the riser of the submarine pipeline, clamp the riser of the submarine pipeline between the elastic capsules (as shown in Figure 3), and use the grouting equipment to fill the polymer material liquid slurry from the grouting port 1 into the elastic capsule 5, the slurry Enter each elastic capsule through the capsule grouting port 3 of the lower round tube, the slurry returns to the upper round tube from the capsule return port 4 at the top of the elastic capsule, and returns to the return tube 2, and when the elastic capsule is filled with the slurry and there is no residual air, Stop the grouting, tighten the bolt 7 at this time, and clamp the snap ring on the subsea pipeline standpipe and the jacket leg (as shown in Figure 2 and Figure 3). Since the polymer material in the elastic capsule changes from liquid to solid, the snap ring The tighter the card, the tighter it will not loosen, and the snap ring is elastic and can withstand the impact of waves and the collision of ships. It is a good way to fix the riser of the submarine pipeline.

Claims (1)

1, a kind of underwater grouting shaping type submarine pipeline vertical tube fixing device, form by snap ring and elastic capsule, it is cylindrical to it is characterized in that snap ring is made as, two lobe arc bodies by symmetry are formed, both sides correspondence at two lobe arc body symmetrical line is provided with bearing pin bindiny mechanism and bolt connecting mechanism, be provided with the pipe of symmetry on top, two lobe arc body top and bottom, be provided with the plug-in type SEALING FITTING between the pipe counterpart, symmetrical pipe welds one with two lobe arc bodies respectively; In the orientation of 120 ° of 3 angles of 360 ° of inside circumference that two lobe arc bodies are formed, be provided with several cylinders shape elastic capsule on vertical, between each 120 ° of angle, leave the submarine pipeline vertical tube space; Elastic capsule aspect ratio two lobe arc body height are low, the macromolecular material that filling can be solidified in the elastic capsule, encircle the space that the jacket leg is left at the center at elastic capsule, be connected one with elbow bend in the middle part of the top on the every elastic capsule with between the pipe that is located at two lobe arc bodies upper end, between the pipe on top, every elastic capsule lower end and the top, lower end that is located at two lobe arc bodies, be connected, on pipe up and down is vertical, be respectively equipped with slurry recovering tube and grout pipe with horizontal pipe.
CN200810013911A 2008-01-09 2008-01-09 Underwater grouting stereotyped submarine pipeline riser fixing device Active CN100582543C (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101956388B (en) * 2010-09-27 2012-01-25 中国海洋石油总公司 Novel clamp device and fixing method for grouting risers of ocean platform
CN102410919A (en) * 2011-08-02 2012-04-11 上海交通大学 Rotating testing device for vortex-induced vibration of movable inclined riser at lower top of shear flow
US20160161024A1 (en) * 2013-08-13 2016-06-09 Subcon Technologies Pty Ltd. Method and system for supporting submerged structures

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GB1285530A (en) * 1971-07-27 1972-08-16 North American Rockwell Multi-conduit buoyed underwater line

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
GB1285530A (en) * 1971-07-27 1972-08-16 North American Rockwell Multi-conduit buoyed underwater line

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
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海底管道立管系统模拟中的约束处理. 邵怀海.石油工程建设,第6期. 2005 *

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