CN100580287C - Magnetic anti-drip valve - Google Patents

Magnetic anti-drip valve Download PDF

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CN100580287C
CN100580287C CN200810019150A CN200810019150A CN100580287C CN 100580287 C CN100580287 C CN 100580287C CN 200810019150 A CN200810019150 A CN 200810019150A CN 200810019150 A CN200810019150 A CN 200810019150A CN 100580287 C CN100580287 C CN 100580287C
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valve
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water
spool
valve core
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CN101216116A (en
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张建生
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Abstract

The invention relates to an improved structure of magnetic-type drip-proof valves, which belong to the technical field of pump valves. A valve seat is fixed on a valve body between a water inlet and a water outlet. A fixed valve core, a floating valve core and a valve rod are fixed inside the valve seat. One end of the floating valve core is inserted into the fixed valve core, and the other end thereof has a permanent magnet and a magnetic attraction body on the end surface opposite to the fixed valve core. A slant partition is arranged between the water inlet and the water outlet. A through-hole is arranged on the slant partition in a position close to the water inlet and opposite to the inlet of a flow path of the valve core. At least one outlet of the flow path is communicated with the water outlet in the direction along the slant partition. Compared with prior art, the resistance of the whole flow path is significantly reduced, that is, the floating valve core is kept in opened state with the aid of water pressure under such condition that the water flow is small. Therefore, the invention can efficiently prevent the leakage of water drips and ensure the users to regulate the water flow according to the actual needs.

Description

磁吸式防滴漏阀门 Magnetic anti-drip valve

技术领域 technical field

本发明涉及一种安装在流体管路中的阀门,尤其是一种磁吸式防滴漏阀门的结构改进,属于泵阀技术领域。The invention relates to a valve installed in a fluid pipeline, in particular to a structural improvement of a magnetic suction anti-drip valve, which belongs to the technical field of pump valves.

背景技术 Background technique

目前,自来水表无法反映并记录滴漏用水是令自来水公司等用水管理部门头疼的事。据了解,每年由于滴漏带来的损失相当可观。尤为严重的是,由于未能得到有效遏止,采用滴漏手段恶意盗水的情况有扩大的趋势。At present, the inability of tap water meters to reflect and record dripping water is a headache for water management departments such as water companies. It is understood that the annual loss due to dripping is considerable. What's more serious is that, due to failing to be effectively curbed, the situation of maliciously stealing water by drip means has a tendency to expand.

为了解决原有自来水表无法反映并记录滴漏用水问题,申请号为200620068877.5、申请日为2006.01.26、公开号为CN2869468、名称为《可锁防滴漏阀门》的中国专利申请公开了一种阀门,该阀门包括制有进水口和出水口的阀体,进水口和出水口之间的通道上装有阀座,阀座中装有可以滑移控制通道通断的活塞组件,阀座和活塞组件的结合端面之一固定永久磁铁,另一固定有可磁吸材料。这样,当滴水盗用时,水流的压力不足以克服磁吸作用力顶开活塞,阀门关闭,阻断水流,从而避免出现水表无法反映的滴水盗用。In order to solve the problem that the original tap water meter cannot reflect and record dripping water, the Chinese patent application with the application number 200620068877.5, the application date being 2006.01.26, the publication number being CN2869468 and the name "Lockable Anti-Drip Valve" discloses a valve, The valve includes a valve body with a water inlet and a water outlet, a valve seat is installed on the channel between the water inlet and the water outlet, and a piston assembly that can slide to control the on-off of the channel is installed in the valve seat. A permanent magnet is fixed on one of the combined end faces, and a magnetically attractable material is fixed on the other. In this way, when dripping water is stolen, the pressure of the water flow is not enough to overcome the magnetic attraction force to push back the piston, and the valve is closed to block the water flow, thereby avoiding the dripping water that cannot be reflected by the water meter.

然而,上述阀门在使用过程中存在难以形成小水流的问题,尤其是对于高楼层的用户而言,更是如此,因此在一定程度上妨碍了节约用水。However, the above-mentioned valve has the problem of being difficult to form a small water flow during use, especially for users on high floors, thus hindering water conservation to a certain extent.

发明内容 Contents of the invention

本发明的目的在于:针对以上现有技术存在的缺点,提出一种不仅可以有效防止滴漏盗水、并且能够按实际使用需要调节水流的磁吸式防滴漏阀门。The object of the present invention is to propose a magnetic suction anti-drip valve that can not only effectively prevent dripping and stealing water, but also adjust the water flow according to the actual needs.

申请人仔细研究了上述现有阀门的结构后发现,水流由进水口流到出水口的过程中经过几次曲折,并且存在理论上的直角曲折,因此流道阻力大,容易产生激波。当水流调小时,由于水压较小,很容易因流道阻力较大而产生明显压降,使阀座与活塞组件之间的间隙迅速变小,在磁吸作用下,流道很快被阀芯关闭,从而无法形成小水流。The applicant carefully studied the structure of the above-mentioned existing valve and found that the water flow from the water inlet to the water outlet passes through several twists and turns, and there are theoretical right-angle twists and turns, so the resistance of the flow path is large and shock waves are likely to be generated. When the water flow is small, due to the small water pressure, it is easy to produce a significant pressure drop due to the large resistance of the flow channel, so that the gap between the valve seat and the piston assembly becomes smaller rapidly. Under the action of magnetic attraction, the flow channel is quickly closed. The spool is closed so that a small flow cannot be established.

根据上述研究结果,为了达到以上目的,申请人提出本发明的磁吸式防滴漏阀门技术方案:包括制有进水口和出水口的阀体,所述进水口和出水口之间的阀体上固定有阀座;所述阀座和阀体结合处装有固定阀芯和浮动阀芯,所述阀座远离阀体的一端装有阀杆组件;所述固定阀芯制有连通进水口和出水口的流道;所述浮动阀芯一端插装在固定阀芯中,具有阻断所述流道的关闭位置和开启所述流道的打开位置;所述阀杆组件的升降螺旋副具有将浮动阀芯约束在关闭位置的第一位置和释放对浮动阀芯约束的第二位置;所述浮动阀芯另一端与固定阀芯的相对端面分别具有永磁体和磁吸体;其改进之处在于:所述进水口和出水口之间的阀体上具有倾斜隔壁,所述倾斜隔壁邻近进水口处开有通孔,所述通孔正对所述固定阀芯流道的进口,所述流道至少出口之一顺着倾斜隔壁方向与出水口连通。According to the above research results, in order to achieve the above purpose, the applicant proposes the technical solution of the magnetic suction anti-drip valve of the present invention: it includes a valve body with a water inlet and a water outlet, and the valve body between the water inlet and the water outlet The valve seat is fixed; the joint between the valve seat and the valve body is equipped with a fixed valve core and a floating valve core, and the end of the valve seat far away from the valve body is equipped with a valve stem assembly; the fixed valve core is made with a connection between the water inlet and The flow channel of the water outlet; one end of the floating spool is inserted into the fixed spool, which has a closed position for blocking the flow channel and an open position for opening the flow channel; the lifting screw pair of the valve stem assembly has The floating spool is constrained in the first position of the closed position and the second position of releasing the constraint on the floating spool; the other end of the floating spool and the opposite end surface of the fixed spool have permanent magnets and magnetic attractors respectively; its improvement The location is: there is an inclined partition on the valve body between the water inlet and the water outlet, and a through hole is opened on the inclined partition adjacent to the water inlet, and the through hole is facing the inlet of the fixed valve core flow channel, so At least one of the outlets of the flow channel communicates with the water outlet along the direction of the inclined partition wall.

这样,在自来水由进水口进入阀体再由出水口流出的过程中,水流方向只在固定阀芯处经过一次幅度很小的波折,因此与现有技术相比,整个流道的阻力明显降低,即使在水流较小的情况下,也能借助水压保持浮动阀芯处于开启状态,从而在可以有效防止滴漏盗水的前提下,保证用户可以按实际使用需要调节水流流量。In this way, when tap water enters the valve body from the water inlet and then flows out from the water outlet, the direction of the water flow only undergoes a small twist and turn at the fixed valve core, so compared with the prior art, the resistance of the entire flow path is significantly reduced , even when the water flow is small, the floating spool can be kept open by means of water pressure, so that the user can adjust the water flow according to the actual needs on the premise of effectively preventing water leakage and stealing.

本发明进一步的完善是,所述固定阀芯与浮动阀芯相对的端面固定隔离垫,所述隔离垫上制有透磁孔,所述固定阀芯与浮动阀芯相对的端面制有伸入透磁孔的突出部分。这样,进一步保证了只有当固定阀芯与浮动阀芯相对端面邻近时,才能有效吸合关断阀门,即只有在滴漏盗水情形发生时才关闭阀门,更有效地避免了对小水流的阻滞。The further improvement of the present invention is that the end face of the fixed valve core opposite to the floating valve core is fixed with a spacer, the spacer is formed with a magnetic penetration hole, and the end surface of the fixed valve core opposite to the floating valve core is formed with a penetrating hole. The protruding part of the magnetic hole. In this way, it is further ensured that only when the fixed spool is close to the opposite end face of the floating spool, can the valve be closed effectively, that is, the valve is closed only when the situation of dripping and stealing water occurs, and the resistance to small water flow is more effectively avoided. lag.

附图说明 Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1为本发明一个实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为图1实施例的浮动阀芯5部分开启状态结构示意图。FIG. 2 is a schematic diagram of the structure of the partially opened floating valve core 5 of the embodiment in FIG. 1 .

图3为图1实施例的浮动阀芯5部分闭合状态结构示意图。FIG. 3 is a schematic structural diagram of the partially closed state of the floating valve core 5 of the embodiment in FIG. 1 .

图4为图1实施例的浮动阀芯5下部立体图。FIG. 4 is a perspective view of the lower part of the floating valve core 5 of the embodiment in FIG. 1 .

图5为图1实施例的固定阀芯7剖切立体图。FIG. 5 is a cutaway perspective view of the fixed valve core 7 of the embodiment in FIG. 1 .

图6为图1实施例的浮动阀芯5上部立体图。FIG. 6 is an upper perspective view of the floating valve core 5 of the embodiment in FIG. 1 .

具体实施方式 Detailed ways

实施例一Embodiment one

本实施例磁吸式防滴漏阀门的基本结构如图1所示,阀体1的主体呈圆管状,左侧为进水口,右侧为与进水口同轴的出水口。进、出水口之间的流道中制有倾斜隔壁17,该倾斜隔壁邻近进水口处开有通孔18。进水口和出水口之间的阀体1上制有与进、出水口连心线呈约60°的螺纹口,其中旋拧固定阀座8。阀座8呈上细下粗的两节连体圆管结构,和阀体1结合处装有固定阀芯7和浮动阀芯5,阀座8远离阀体1的一端通过装有可旋转的阀杆10,两者之间通过O形圈11密封。拿掉位于阀杆10上端的堵头13后,可以将钥匙14下端内部的内齿与阀杆10的上端外齿啮合,借助钥匙14旋拧阀杆10,该阀杆的下端装有通过螺旋副衔接的阀瓣9,构成阀杆组件,旋拧阀杆10可以带动阀瓣9升降,实现开启或关闭阀门。The basic structure of the magnetic suction anti-drip valve of this embodiment is shown in Figure 1. The main body of the valve body 1 is in the shape of a tube, the left side is the water inlet, and the right side is the water outlet coaxial with the water inlet. An inclined partition 17 is formed in the flow passage between the inlet and the water outlet, and a through hole 18 is formed on the inclined partition adjacent to the water inlet. The valve body 1 between the water inlet and the water outlet is shaped on a threaded mouth that is about 60° with the center line of the water inlet and the water outlet, wherein the valve seat 8 is screwed and fixed. The valve seat 8 is a two-section conjoined round pipe structure with a thin top and a thick bottom, and a fixed valve core 7 and a floating valve core 5 are installed at the junction with the valve body 1. The end of the valve seat 8 away from the valve body 1 is equipped with a rotatable The valve stem 10 is sealed by an O-ring 11 between the two. After removing the plug 13 located at the upper end of the valve stem 10, the internal teeth at the lower end of the key 14 can be meshed with the upper outer teeth of the valve stem 10, and the valve stem 10 can be screwed with the help of the key 14. The valve clack 9 that is connected with each other constitutes a valve stem assembly, and the valve stem 10 can be rotated to drive the valve clack 9 up and down to realize opening or closing of the valve.

固定阀芯7的具体结构如图5所示,整体呈桶状结构,下端为进口,固定后,该进口正对倾斜隔壁上的通孔18,固定阀芯7的桶壁开有径向出口,固定后,出口之一顺着倾斜隔壁方向与出水口连通,从而构成连通进水口和出水口的流道。The specific structure of the fixed spool 7 is shown in Figure 5. The overall structure is barrel-shaped, and the lower end is an inlet. After fixing, the inlet is facing the through hole 18 on the inclined next wall, and the barrel wall of the fixed spool 7 has a radial outlet. , after being fixed, one of the outlets communicates with the water outlet along the direction of the inclined partition, thereby forming a flow channel connecting the water inlet and the water outlet.

浮动阀芯5的具体结构如图6所示,下端插装在固定阀芯7上端的中心孔内之后与小活塞5-1固定连接,上端形成的扩展端面具有永磁性。小活塞5-1远离通孔18的一端开有环槽,如图4所示。固定阀芯7相对端面的凹槽中嵌入固定磁吸铁环19。The specific structure of the floating spool 5 is shown in Figure 6. The lower end is fixedly connected with the small piston 5-1 after being inserted in the center hole at the upper end of the fixed spool 7, and the extended end surface formed at the upper end has permanent magnetism. The end of the small piston 5-1 away from the through hole 18 has an annular groove, as shown in FIG. 4 . A fixed magnetic iron ring 19 is embedded in the groove on the opposite end surface of the fixed spool 7 .

当需要正常供水时,借助钥匙14使阀杆组件中的阀瓣9处于上位,水压使浮动阀芯5升起,相对于固定阀芯7处于图2所示位置,因此流道开通,水流只经过固定阀芯7,进、出口之间的小波折即可顺利通过阀体1,压损很小,因此可以实现小水流的调控。当出现滴漏盗水情形时,浮动阀芯5与固定阀芯7的相对端面吸合,处于图3所示位置,流道将被小活塞5-1与密封圈组合封闭。此后,如果使用者继续维持滴漏盗水状态,随着磁吸式防滴漏阀门至水龙头之间管道中的水量减少,该阀门前后的水压将逐渐达到克服磁吸作用力的压力,于是浮动阀芯5瞬间被顶开,随着水流的瞬间涌动,水表指针将被带动旋转,实现所需的计量,因此可以彻底杜绝盗水现象。当需要检修或关闭阀门时,借住钥匙14使阀瓣9降到最低位置时,将压住浮动阀芯5,使之与固定阀芯7始终处于图3的状态,从而可以彻底关闭水流通道。When normal water supply is required, the valve disc 9 in the valve stem assembly is placed in the upper position with the help of the key 14, and the water pressure causes the floating valve core 5 to rise, and is in the position shown in Figure 2 relative to the fixed valve core 7, so the flow channel is opened and the water flow Only through the fixed valve core 7, the small twists and turns between the inlet and outlet can pass through the valve body 1 smoothly, and the pressure loss is very small, so the regulation of small water flow can be realized. When dripping and stealing water occurs, the floating spool 5 is attracted to the opposite end surface of the fixed spool 7, and is in the position shown in Figure 3, and the flow channel will be closed by the combination of the small piston 5-1 and the sealing ring. Thereafter, if the user continues to maintain the state of dripping and stealing water, as the amount of water in the pipeline between the magnetic suction anti-drip valve and the faucet decreases, the water pressure before and after the valve will gradually reach the pressure that overcomes the magnetic force, so the floating valve will The core 5 is pushed open instantly, and with the instantaneous surge of water flow, the pointer of the water meter will be driven to rotate to achieve the required metering, so the phenomenon of water theft can be completely eliminated. When it is necessary to overhaul or close the valve, when the valve clack 9 is lowered to the lowest position by the key 14, the floating spool 5 will be pressed, so that it and the fixed spool 7 are always in the state of Figure 3, so that the water flow channel can be completely closed .

此外,铁环19上固定隔离垫20,隔离垫20上制有透磁孔,铁环19的外表面具有穿入透磁孔的突出部分,这样有助于保证只有当固定阀芯7与浮动阀芯5相对端面邻近时,才能相互吸合关断阀门。实验证明,本实施例的阀门完全可以实现小水流的调控,即使长期使用也能保持性能稳定,因此便于推广应用。In addition, the spacer 20 is fixed on the iron ring 19, and the spacer 20 is formed with a magnetic hole, and the outer surface of the iron ring 19 has a protruding part that penetrates the magnetic hole, which helps to ensure that only when the fixed valve core 7 and the floating When the opposite end faces of the spool 5 are close to each other, the valve can be closed by mutual suction. Experiments have proved that the valve of this embodiment can fully realize the regulation of small water flow, and can maintain stable performance even after long-term use, so it is convenient for popularization and application.

Claims (5)

1.一种磁吸式防滴漏阀门,包括制有进水口和出水口的阀体,所述进水口和出水口之间的阀体上固定有阀座;所述阀座和阀体结合处装有固定阀芯和浮动阀芯,所述阀座远离阀体的一端装有阀杆组件;所述固定阀芯制有连通进水口和出水口的流道;所述浮动阀芯一端插装在固定阀芯中,具有阻断所述流道的关闭位置和开启所述流道的打开位置;所述阀杆组件的升降螺旋副具有将浮动阀芯约束在关闭位置的第一位置和释放对浮动阀芯约束的第二位置;所述浮动阀芯另一端与固定阀芯的相对端面分别具有永磁体和磁吸体;其特征在于:所述进水口和出水口之间的阀体上具有倾斜隔壁,所述倾斜隔壁邻近进水口处开有通孔,所述通孔正对所述固定阀芯流道的进口,所述流道至少出口之一顺着倾斜隔壁方向与出水口连通;所述固定阀芯与浮动阀芯相对的端面固定隔离垫,所述隔离垫上制有透磁孔,所述固定阀芯与浮动阀芯相对的端面制有伸入透磁孔的突出部分。1. A magnetic suction type anti-drip valve, comprising a valve body that is shaped on a water inlet and a water outlet, a valve seat is fixed on the valve body between the water inlet and the water outlet; the joint between the valve seat and the valve body It is equipped with a fixed valve core and a floating valve core, and the end of the valve seat away from the valve body is equipped with a valve stem assembly; the fixed valve core is made with a flow channel connecting the water inlet and the water outlet; In the fixed spool, there is a closed position that blocks the flow path and an open position that opens the flow path; the lifting screw pair of the valve stem assembly has a first position that constrains the floating spool in the closed position and a release position. The second position constrained by the floating spool; the other end of the floating spool and the opposite end surface of the fixed spool have permanent magnets and magnetic attractors respectively; it is characterized in that: on the valve body between the water inlet and the water outlet It has an inclined partition, and the inclined partition has a through hole adjacent to the water inlet, and the through hole is facing the inlet of the fixed valve core flow channel, and at least one of the outlets of the flow channel communicates with the water outlet along the direction of the inclined partition The end face of the fixed spool opposite to the floating spool is fixed with an isolation pad, the isolation pad is formed with a magnetic penetration hole, and the end surface of the fixed spool opposite to the floating spool is formed with a protruding part extending into the magnetic penetration hole. 2.根据权利要求1所述磁吸式防滴漏阀门,其特征在于:所述阀座呈上细下粗的两节连体圆管结构,远离阀体的一端通过装有可旋转的阀杆,所述阀杆的下端装有通过螺旋副衔接的可升降阀瓣,构成所述阀杆组件。2. The magnetic suction anti-drip valve according to claim 1, characterized in that: the valve seat is a two-section conjoined round tube structure with a thin top and a thick bottom, and the end far away from the valve body is equipped with a rotatable valve stem. , the lower end of the valve stem is equipped with a liftable valve disc connected by a screw pair to form the valve stem assembly. 3.根据权利要求2所述磁吸式防滴漏阀门,其特征在于:所述浮动阀芯下端插装在固定阀芯上端的中心孔内之后与小活塞固定连接,上端形成永磁性扩展端面;所述固定阀芯相对端面开有凹槽,所述凹槽中嵌入固定铁环。3. The magnetic suction anti-drip valve according to claim 2, characterized in that: the lower end of the floating spool is inserted into the central hole at the upper end of the fixed spool and then fixedly connected with the small piston, and the upper end forms a permanent magnetic expansion end face; A groove is formed on the opposite end surface of the fixed valve core, and a fixed iron ring is embedded in the groove. 4.根据权利要求3所述磁吸式防滴漏阀门,其特征在于:所述小活塞远离通孔的一端开有环槽。4 . The magnetic suction anti-drip valve according to claim 3 , wherein an annular groove is formed at the end of the small piston away from the through hole. 5.根据权利要求4所述磁吸式防滴漏阀门,其特征在于:所述阀杆上端制有可与钥匙下端内齿啮合外齿。5. The magnetic suction anti-drip valve according to claim 4, characterized in that: the upper end of the valve stem is formed with outer teeth that can mesh with the inner teeth at the lower end of the key.
CN200810019150A 2008-01-14 2008-01-14 Magnetic anti-drip valve Expired - Fee Related CN100580287C (en)

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IT1391672B1 (en) 2008-08-18 2012-01-17 Carel S P A ADJUSTMENT VALVE STRUCTURE, PARTICULARLY FOR ADJUSTING THE REFRIGERANT FLUID FLOW
AU2010101162A4 (en) * 2010-10-25 2010-11-25 Heldon Products Australia Pty Ltd Improvements in Relation to Valves
CN108006306B (en) * 2018-01-29 2019-05-10 河北工程大学 A magnetic multi-function high-efficiency anti-drip water-saving valve

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