CN100577250C - Oil-water permanent magnetic separation method and device - Google Patents
Oil-water permanent magnetic separation method and device Download PDFInfo
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Abstract
本发明涉及一种油水永磁分离方法和装置,包括有加药装置(8),用于向待处理含油污水中加入磁化剂;管道混合器(9),用于将所述磁化剂与所述含油污水混合,使待处理含油污水中的含油多表面材料磁化;和所述油水永磁分离器(10),用于将待处理含油污水中已被磁化的含油多表面材料磁分离。先加入磁化剂使吸附油的多表面材料磁化,再利用永磁体吸附已被磁化的含油多表面材料,达到高精度除油及油-固体物的目的。本发明的有益效果在于:1、处理精度高;2、处理效率大幅提高,处理单元占地及体积大大减小,适用于大水量的处理。3、对油-固悬浮物可不经过滤处理而直接分离,对任何乳化油包括含表面活性剂的化学乳化油,均可不经任何破乳措施而直接分离。
The invention relates to a method and device for permanent magnetic separation of oil and water, comprising a dosing device (8) for adding a magnetizing agent to oily sewage to be treated; a pipeline mixer (9) for mixing the magnetizing agent with the The oily sewage is mixed to magnetize the oily multi-surface material in the oily sewage to be treated; and the oil-water permanent magnetic separator (10) is used to magnetically separate the magnetized oily multi-surface material in the oily sewage to be treated. First add magnetizer to magnetize the oil-absorbing multi-surface material, and then use permanent magnet to absorb the magnetized oil-containing multi-surface material to achieve the purpose of high-precision oil removal and oil-solid matter. The beneficial effects of the present invention are as follows: 1. High processing precision; 2. Greatly improved processing efficiency, greatly reduced land occupation and volume of the processing unit, and is suitable for processing large amounts of water. 3. Oil-solid suspended matter can be directly separated without filtration, and any emulsified oil, including chemical emulsified oil containing surfactants, can be directly separated without any demulsification measures.
Description
技术领域 technical field
本发明涉及污水处理技术,特别是涉及对含油污水进行处理的方法和装置。The invention relates to sewage treatment technology, in particular to a method and a device for treating oily sewage.
背景技术 Background technique
现有技术中,油水分离原理包括四种:重力法、吸附法、膜分离法、粗粒化法。In the prior art, there are four principles of oil-water separation: gravity method, adsorption method, membrane separation method, and coarse-grained method.
第一种重力法,是依据Stock’s原理进行油水分离。即利用油水比重不同,使用一些技术手段使微小的油污聚集长大上浮分离。常用设备有:重力隔油池、斜板隔油池、气浮等。此种方法不能分离乳化油,分离效果及效率都较差,分离精度一般在30mg/l左右。但由于该方法简单,是目前油水分离的主要手段,用于分离精度不高的场合。The first gravity method is based on the Stock's principle for oil-water separation. That is to use the different specific gravity of oil and water, and use some technical means to make tiny oil stains grow up, float and separate. Commonly used equipment includes: gravity grease trap, inclined plate grease trap, air flotation, etc. This method cannot separate the emulsified oil, the separation effect and efficiency are poor, and the separation accuracy is generally around 30mg/l. However, due to the simplicity of this method, it is currently the main means of oil-water separation and is used in occasions where the separation accuracy is not high.
第二种吸附法,是依据吸附原理进行油水分离。即通过某种吸附材料如纤维、活性碳等大比表面积材料,将油吸附在材料表面从而使油从水中脱出。常用设备有:活性炭吸附柱、纸、吸油毡等。此种方法由于材料会很快吸附饱和而失去吸附功能。如继续使用需做脱附处理,而脱附处理工艺复杂、费用高,处理困难,实用价值不高,工业生产应用较少,一般用在很小的水量处理上。The second adsorption method is based on the principle of adsorption for oil-water separation. That is, the oil is adsorbed on the surface of the material through some kind of adsorption material such as fiber, activated carbon and other materials with large specific surface area, so that the oil is released from the water. Commonly used equipment includes: activated carbon adsorption column, paper, oil-absorbing felt, etc. This method loses the adsorption function because the material will be adsorbed and saturated quickly. If you continue to use it, you need to do desorption treatment, but the desorption treatment process is complicated, the cost is high, the treatment is difficult, the practical value is not high, and the industrial production application is less, and it is generally used for small water treatment.
第三种膜分离法,是利用膜的筛分原理将较大的油分子截留分离。常用设备为超滤膜设备。该方法处理精度高,是目前正在迅速发展的一种油水分离手段。但存在问题较多:其一,目前超滤抗污染膜技术尚不成熟,产品多为进口,寿命短,价格高;其二,耗能较大;其三,也是最重要的一个问题是超滤膜的产水率为80~90%,即每天处理100m3含油水可产80~90m3清水及10~20m3浓缩含油水,对于小水量处理,10~20%的浓缩水可以掺入煤中烧掉,而对于较大水量处理就无法进行,因此限制了此方法的实际应用范围。The third membrane separation method is to use the membrane screening principle to intercept and separate larger oil molecules. Commonly used equipment is ultrafiltration membrane equipment. This method has high processing precision and is a rapidly developing means of oil-water separation. But there are many problems: first, the ultrafiltration anti-fouling membrane technology is not yet mature, and most of the products are imported, with short life and high price; second, it consumes a lot of energy; third, and the most important problem is that The water production rate of the filter membrane is 80-90%, that is, 80-90m3 of clear water and 10-20m3 of concentrated oily water can be produced by treating 100m3 of oily water per day. For small water treatment, 10-20% of concentrated water can be mixed with It is burned in coal, but it cannot be processed for a large amount of water, thus limiting the practical application range of this method.
第四种粗粒化法,是使用一种粗粒化材料,使油水接触该材料表面时因产生不同的润湿角而分化聚集,从而使微小的油滴在该材料表面聚集长大后脱离该物质表面上浮。使用该方法一般如同使用砂滤器一样,利用粗粒化材料作滤层,采用逆向流方式运行。使油滴凝聚包括两种方式:碰撞凝结和润湿凝结。碰撞凝结例如利用加热、超声波等外加能量增加油滴的动能,使其相互碰撞而结合长大上浮。润湿凝结是指油在某种材料表面易于润湿且其表面润湿角远大于水对该表面的表面润湿角,从而使细小的油滴在材料表面润湿、聚集、并长大到一定尺寸,其上浮力克服了油对材料表面润湿附着力而脱离材料表面上浮。粗粒化常用材料有:核桃壳、无烟煤、某些矿石、某些金属丝以及化学纤维等。以这些材料为粗粒化材料制成各种过滤、凝结器。粗粒化法是目前非常具有实用性和发展前景的方法。例如本申请人的CN1727030“双向流表面聚合式油水分离结构及制造方法”的发明专利申请,由于使用了不同的结构设计配合使用一种特制表面聚合材料,其分离油水精度高,处理精度出水含油可达5mg/L或更低(0.5mg/L),并可直接分离某些含有表面活性剂的化学乳化油例如部分阴离子性表面活性剂。但粗粒化法油水分离器在应用中仍然存在以下主要问题:The fourth coarse-grained method is to use a coarse-grained material to cause oil and water to differentiate and aggregate due to different wetting angles when they contact the surface of the material, so that tiny oil droplets gather and grow up on the surface of the material and then detach. The substance floats to the surface. Using this method is generally the same as using a sand filter, using coarse-grained materials as a filter layer and operating in a reverse flow mode. Coagulation of oil droplets includes two ways: impact condensation and wetting condensation. Collision condensation, for example, uses external energy such as heating and ultrasonic waves to increase the kinetic energy of oil droplets, causing them to collide with each other and combine to grow and float. Wetting and condensation means that oil is easy to wet on the surface of a certain material and its surface wetting angle is much larger than that of water on the surface, so that fine oil droplets wet, aggregate, and grow up to With a certain size, the buoyancy force overcomes the wetting and adhesion of oil to the surface of the material and floats away from the surface of the material. Coarse granulation commonly used materials are: walnut shells, anthracite, certain ores, certain metal wires and chemical fibers. Use these materials as coarse-grained materials to make various filters and coagulators. Coarse-graining method is a very practical and promising method at present. For example, the applicant's CN1727030 patent application for "two-way flow surface polymerized oil-water separation structure and manufacturing method", because of the use of different structural designs and the use of a special surface polymer material, the oil-water separation accuracy is high, and the treatment accuracy is oily. It can reach 5mg/L or lower (0.5mg/L), and can directly separate some chemically emulsified oils containing surfactants, such as some anionic surfactants. However, the coarse-grained oil-water separator still has the following main problems in its application:
1、粗粒化法油水分离器在分离油水过程中,若水中含有部分悬浮物,将会堵塞油水分离材料,虽然反冲洗有一定的效果,但材料的寿命还是会大大下降。1. In the process of separating oil and water by the coarse graining method, if the water contains some suspended matter, it will block the oil-water separation material. Although backwashing has a certain effect, the life of the material will still be greatly reduced.
2、为了提高油水分离材料的使用寿命,一般要对含油污水预先进行过滤,去除悬浮物质,而含油污水过滤本身就是一个难题。虽然可以使用本申请人研发的另一产品含油污水过滤器,但投资会大大增加,对于处理水量较小时不经济。2. In order to improve the service life of the oil-water separation material, it is generally necessary to pre-filter the oily sewage to remove suspended matter, and the filtration of oily sewage itself is a difficult problem. Although another product oily sewage filter developed by the applicant can be used, the investment will increase greatly, which is uneconomical when the amount of treated water is small.
3、对于含有微量油-固悬浮物或含有油-固胶体状悬浮物时,往往过滤处理困难,成本高。3. When containing trace oil-solid suspended matter or oil-solid colloidal suspended matter, it is often difficult to filter and process, and the cost is high.
4、不能直接分离全部含有表面活性剂的化学乳化油。4. The chemically emulsified oil containing all surfactants cannot be directly separated.
发明内容本发明要解决的技术问题在于避免上述现有技术的不足之处而提出一种能保证油水分离精度高、出水含油非常低,适用范围广,对于油-固悬浮物可不经过滤处理、对于含表面活性剂的化学乳化油可不经化学-机械破乳而能直接进行分离的油水永磁分离方法及装置。SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is to avoid the shortcomings of the above-mentioned prior art and to propose a method that can ensure high oil-water separation accuracy, very low oil content in the effluent, and a wide range of applications. Oil-solid suspended matter can be treated without filtration, The invention relates to an oil-water permanent magnetic separation method and device which can directly separate chemical emulsified oil containing surfactant without chemical-mechanical demulsification.
本发明解决所述技术问题可以通过采用以下技术方案来实现:The present invention solves described technical problem and can realize by adopting following technical scheme:
设计、使用一种油水永磁分离方法,包括以下步骤Design and use a kind of oil-water permanent magnetic separation method, including the following steps
①将待处理含油污水的PH值调节为11~13;① Adjust the pH value of the oily sewage to be treated to 11-13;
②在所述含油污水中加入磁化剂,将该磁化剂与所述含油污水混合均匀,使含油污水中的含油多表面物质磁化;② Adding a magnetizer into the oily sewage, mixing the magnetizer with the oily sewage evenly, to magnetize the oily multi-surface material in the oily sewage;
③将所述含油污水通入永磁分离器的磁分离网内,该永磁分离器包括筒体和筒体内的磁分离网,该磁分离网外壁均匀分布有永磁体;③ passing the oily sewage into the magnetic separation network of the permanent magnetic separator, the permanent magnetic separator comprises a cylinder and a magnetic separation network in the cylinder, and the outer wall of the magnetic separation network is evenly distributed with permanent magnets;
④所述含油污水中已被磁化的含油多表面物质被磁分离网外表面的永磁体吸附,磁分离后的水流出所述永磁分离器;④ The magnetized oily multi-surface material in the oily sewage is adsorbed by the permanent magnet on the outer surface of the magnetic separation net, and the water after magnetic separation flows out of the permanent magnetic separator;
⑤借助磁力泵将吸附在所述磁分离网内表面的含油污泥吸入可旋转污泥吸管并将所述含油污泥排出所述永磁分离器。⑤ The oily sludge adsorbed on the inner surface of the magnetic separation net is sucked into the rotatable sludge suction pipe by means of a magnetic pump and the oily sludge is discharged out of the permanent magnetic separator.
设计、使用一种油水永磁分离器,包括筒体、进水口、出水口和磁分离网,所述筒体又包括上腔室和下腔室,该上腔室与下腔室完全密封隔离;所述磁分离网位于所述下腔室内,其外壁均匀分布有永磁体。所述进水口和出水口设置在下腔室上,上腔室上设置有排污口;所述含油污水从进水口流入所述下腔室的磁分离网内,磁分离后的水经出水口流出,吸附在磁分离网内壁的含油污泥借助磁力泵被吸入所述上腔室中并通过排污口被排出所述筒体之外。Design and use an oil-water permanent magnetic separator, including a cylinder body, a water inlet, a water outlet and a magnetic separation net. The cylinder body also includes an upper chamber and a lower chamber, and the upper chamber is completely sealed and isolated from the lower chamber ; The magnetic separation net is located in the lower chamber, and permanent magnets are evenly distributed on its outer wall. The water inlet and water outlet are arranged on the lower chamber, and the upper chamber is provided with a sewage outlet; the oily sewage flows into the magnetic separation net of the lower chamber from the water inlet, and the water after magnetic separation flows out through the water outlet , the oily sludge adsorbed on the inner wall of the magnetic separation net is sucked into the upper chamber by the magnetic pump and discharged out of the cylinder through the sewage outlet.
设计、使用一种使用上述油水永磁分离器的分离系统,包括有加药装置,用于向待处理含油污水中加入磁化剂;管道混合器,用于将所述磁化剂与所述含油污水混合,使待处理含油污水中的含油多表面材料磁化;所述油水永磁分离器,用于将待处理含油污水中已被磁化的含油多表面材料磁分离。Design and use a separation system using the above-mentioned oil-water permanent magnetic separator, including a dosing device for adding a magnetizing agent to the oily sewage to be treated; a pipeline mixer for mixing the magnetizing agent with the oily sewage mixing to magnetize the oily multi-surface material in the oily sewage to be treated; the oil-water permanent magnetic separator is used to magnetically separate the magnetized oily multi-surface material in the oily sewage to be treated.
同现有技术相比较,本发明的技术效果在于:Compared with prior art, technical effect of the present invention is:
1、可将含污油(油-固体物)量为4000mg/l的进水处理成含油量≤5mg/l,悬浮物SS≤10mg/l的出水。1. It can treat influent water containing 4000mg/l of dirty oil (oil-solid matter) into effluent with oil content≤5mg/l and suspended matter SS≤10mg/l.
2、处理效率大幅提高,本产品的表面水通速度可达100m/h,处理单元占地及体积大大减小,适用于大水量的处理。2. The treatment efficiency is greatly improved. The surface water flow rate of this product can reach 100m/h, and the area and volume of the treatment unit are greatly reduced, which is suitable for the treatment of large water volumes.
3、出水效果对油-固悬浮物可不经过滤处理而直接分离,对任何乳化油包括含表面活性剂的化学乳化油,均可不经任何破乳措施而直接分离,可以在一个设备内完成“固-液”及“油-水”的分离。3. The water effluent effect can directly separate the oil-solid suspended matter without filtering, and can directly separate any emulsified oil, including chemical emulsified oil containing surfactants, without any demulsification measures, which can be completed in one device. Solid-liquid" and "oil-water" separation.
附图说明 Description of drawings
图1是本发明油水永磁分离系统示意图;Fig. 1 is the schematic diagram of the oil-water permanent magnetic separation system of the present invention;
图2是本发明油水永磁分离器的结构示意图;Fig. 2 is the structural representation of oil-water permanent magnetic separator of the present invention;
图3是图2的A-A剖视图。Fig. 3 is a cross-sectional view along line A-A of Fig. 2 .
具体实施方式 Detailed ways
以下结合附图所示之最佳实施例作进一步详述。Below in conjunction with the best embodiment shown in the accompanying drawings, it will be further described in detail.
如图1至图3所示,本发明油水永磁分离方法,包括以下步骤:As shown in Figures 1 to 3, the oil-water permanent magnetic separation method of the present invention comprises the following steps:
①将待处理含油污水的PH值调节为11~13,最佳值为12,若进水时无法满足,可增加自动加碱装置,利用管道混合器9混合均匀,通过在线pH控制器控制pH值;① Adjust the PH value of the oily sewage to be treated to 11-13, and the optimal value is 12. If it cannot be satisfied when entering the water, an automatic alkali adding device can be added, and the
②利用自动加药装置8在所述含油污水中加入磁化剂,并借助管道混合器9将该磁化剂与所述含油污水混合均匀,使含油污水中的含油多表面物质磁化;加入磁化剂时,首先在含油污水中加入比表面积很大的顺磁性多孔吸附材料,如三价铁、二价铁、铝盐,充分反应使油-固体物吸附在该顺磁性多孔吸附材料上,然后再加入细粉状的铁磁性材料,如低碳钢、铁屑等,使其和吸附材料紧密结合;所述自动加药装置包括市场上常见的聚乙烯PE加药箱、搅拌器及加药计量泵;2. Utilize the
③将所述含油污水从侧向通入永磁分离器的磁分离网内,在磁分离网内形成旋转水流,以保证被磁化的含油多表面材料能被永磁体全部吸附;该永磁分离器包括筒体1和筒体内的磁分离网4,该磁分离网4外壁均匀分布有永磁体5,使磁分离网4内部产生磁场;③ Pass the oily sewage from the side into the magnetic separation network of the permanent magnetic separator, and form a rotating water flow in the magnetic separation network to ensure that the magnetized oily multi-surface material can be completely absorbed by the permanent magnet; the permanent magnetic separation The device includes a
④所述含油污水中已被磁化的含油多表面物质被磁分离网外壁的永磁体吸附,磁分离后的水流出所述永磁分离器;④ The magnetized oily multi-surface material in the oily sewage is adsorbed by the permanent magnet on the outer wall of the magnetic separation net, and the water after magnetic separation flows out of the permanent magnetic separator;
⑤借助磁力泵将吸附在所述磁分离网内表面的含油污泥吸入可旋转污泥吸管6并将所述含油污泥排出所述永磁分离器。⑤ The oily sludge adsorbed on the inner surface of the magnetic separation net is sucked into the rotatable
如图2所示,本发明油水永磁分离器,包括筒体1、进水口2、出水口3和磁分离网4,所述筒体1又包括上腔室11和下腔室12,该上腔室11与下腔室12完全密封隔离;所述磁分离网4位于所述下腔室12内,其外壁均匀分布有永磁体5。所述油水永磁分离器还包括由电动机驱动的沿磁分离网4内壁旋转的污泥吸管6,该污泥吸管6的转速为1~2转/分,其周壁上分布有细孔,该污泥吸管6穿越所述上腔室11和下腔室12之间的隔板,其下段62位于下腔室12的磁分离网4内,并紧挨该磁分离网4的内壁。所述进水口2设置在所述下腔室12的上侧壁,而出水口3设置在下腔室12的下侧壁。排污口7设置在上腔室11的侧壁。所述含油污水从进水口2流入所述下腔室12的磁分离网4内,磁分离后的水经出水口3流出,吸附在磁分离网4内壁的含油污泥借助磁力泵不断工作,对上腔室11产生负压,通过所述污泥吸管6被吸入所述上腔室11中并通过排污口7被排出所述筒体1之外。As shown in Figure 2, the oil-water permanent magnetic separator of the present invention includes a
如图1所示,使用所述油水永磁分离器的分离系统,包括有加药装置8,用于向待处理含油污水中加入磁化剂;管道混合器9,用于将所述磁化剂与所述含油污水混合,使待处理含油污水中的含油多表面材料磁化;和所述油水永磁分离器10,用于将待处理含油污水中已被磁化的含油多表面材料磁分离。As shown in Figure 1, the separation system using the oil-water permanent magnetic separator includes a
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