CN100570213C - LED Lighting Module - Google Patents
LED Lighting Module Download PDFInfo
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- CN100570213C CN100570213C CNB2008100615123A CN200810061512A CN100570213C CN 100570213 C CN100570213 C CN 100570213C CN B2008100615123 A CNB2008100615123 A CN B2008100615123A CN 200810061512 A CN200810061512 A CN 200810061512A CN 100570213 C CN100570213 C CN 100570213C
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Abstract
一种发光二极管照明模块,它主要由LED光源芯片,散热器组成,由至少两个LED光源芯片组成了一个光源模块,所述的光源模块与由散热模块构成的散热器、电源模块及导热管组成了发光二极管照明模块;所述的光源模块由至少四个LED光源芯片组成,单一芯片为六晶粒及无边框的封装方式制成,功率范围6-12W;所述的光源模块由至少四个LED光源芯片组成,单一芯片为多晶粒红绿蓝混光及无边框封装方式制成,功率范围6-12W;所述的光源模块,植入有四个红绿蓝混光LED芯片,总功率范围24-46W;它具有能保障光源质量,不易因过温而产生光衰,增长LED芯片的使用寿命;可减少照明维修的废弃物及减少照明的有害物质用量;有利于照明灯具的组装和大量生产;有利于照明灯具生产的质量管控及组装成本节约等特点。
A light-emitting diode lighting module, which is mainly composed of an LED light source chip and a radiator. A light source module is formed by at least two LED light source chips. A light-emitting diode lighting module is formed; the light source module is composed of at least four LED light source chips, and a single chip is made of six-grain and frameless packaging, and the power range is 6-12W; the light source module is composed of at least four Composed of four LED light source chips, a single chip is made of multi-grain red, green and blue mixed light and frameless packaging, with a power range of 6-12W; the light source module is implanted with four red, green and blue mixed light LED chips, The total power range is 24-46W; it can guarantee the quality of the light source, it is not easy to cause light decay due to over temperature, and increase the service life of the LED chip; it can reduce the waste of lighting maintenance and reduce the amount of harmful substances used in lighting; it is beneficial to the safety of lighting fixtures Assembly and mass production; it is beneficial to the quality control and assembly cost saving of lighting fixture production.
Description
技术领域 technical field
本发明涉及的是一种发光二极管照明模块,尤其是一种集光源模块、电源模块、散热模块和导热管为一体的模块化、轻薄化、高功率及高效率的发光二极管照明模块。The invention relates to a light-emitting diode lighting module, in particular to a light-emitting diode lighting module which integrates a light source module, a power supply module, a heat dissipation module and a heat pipe, and is modularized, light and thin, high-power and high-efficiency.
背景技术 Background technique
目前可以实用的发光二极管(LED)照明灯具,大部分是由LED光源芯片,散热铝块或松散型散热鳍片,电线,电源,二次光学部件(光杯或透镜等),光源密封外罩玻璃及外壳等散件、部件所组装而成。上述LED照明灯具有以下几个缺点:一是LED晶粒所产生的热,以点热源的方式向各方面散热,其散热方向的截面积小,无法快速及大面积地传热至散热装置,如铝块或松散型鳍片,很容易蓄积在LED芯片内部,造成芯片温度高于其最高温度,导致光衰或损坏;二是每一封装单元须焊接两点正负接点,其焊点多、加工复杂,质量管控难度大,不易量产;三是若要LED光源芯片形成高效率及低风险的并联电路,必须从芯片外部着手,造成接线多、加工复杂,质量管控难度大,不易量产;四是因为LED光源芯片的基板线路仅有简单的正负极电路,故不具备红绿蓝(RGB)混光的多彩控制能力;五是LED光源芯片的封装形式具有边框,会减低LED晶粒的光投射率;六是LED光源芯片的封装材料不适用,因为通电后光通过封装材料时会产生大于100C的高辐射热,故封装材料的选择必须符合以下的条件:第一高温下应维持高透光率,以维持照明效率,第二,应具有弹性,以免封装材料因热胀冷缩的应力而形成裂缝,导致晶粒氧化;第三,不易老化,目前市场上所能够购置的封装材料大部分是环氧树脂材料,无法满足上述的要求;七是对于照明灯具厂来说,因为零部件多,组装货加工步骤繁杂,不利于量产;八是电源使用恒压恒流源,不具控制功能,无法使芯片的照明输出最佳化及多元化;九是照明灯具的体积及重量大,无法和现有灯具的外壳搭配,必须使用特定的外壳,不利快速投入市场。At present, most of the practical light-emitting diode (LED) lighting fixtures are composed of LED light source chips, heat-dissipating aluminum blocks or loose heat-dissipating fins, wires, power supplies, secondary optical components (optical cups or lenses, etc.), light source sealing cover glass And shell and other parts, components assembled. The above-mentioned LED lighting lamps have the following disadvantages: First, the heat generated by the LED crystal grain dissipates heat to all sides in the form of a point heat source, and the cross-sectional area in the heat dissipation direction is small, so it cannot transfer heat to the heat dissipation device quickly and in a large area. For example, aluminum blocks or loose fins are easy to accumulate inside the LED chip, causing the chip temperature to be higher than its maximum temperature, resulting in light decay or damage; second, each package unit must be welded with two positive and negative contacts, and there are many solder joints. , complex processing, difficult quality control, and difficult mass production; third, if LED light source chips are to form high-efficiency and low-risk parallel circuits, they must start from the outside of the chip, resulting in many wiring, complex processing, difficult quality control, and difficult to measure Fourth, because the substrate circuit of the LED light source chip only has a simple positive and negative circuit, it does not have the colorful control ability of red, green and blue (RGB) mixed light; fifth, the packaging form of the LED light source chip has a frame, which will reduce the The light projection rate of the crystal grain; Sixth, the packaging material of the LED light source chip is not suitable, because the high radiant heat of more than 100C will be generated when the light passes through the packaging material after power-on, so the selection of the packaging material must meet the following conditions: the first high temperature High light transmittance should be maintained to maintain lighting efficiency. Second, it should be flexible to prevent the packaging material from forming cracks due to the stress of thermal expansion and contraction, resulting in grain oxidation. Third, it is not easy to age, and it is currently available on the market. Most of the packaging materials are epoxy resin materials, which cannot meet the above requirements; Seventh, for lighting factories, because there are many parts, the assembly and processing steps are complicated, which is not conducive to mass production; Eighth, the power supply uses constant voltage and constant current Source, no control function, unable to optimize and diversify the lighting output of the chip; Ninth, the volume and weight of lighting fixtures are large, and they cannot be matched with the shells of existing lamps, and special shells must be used, which is not conducive to rapid market introduction.
发明内容 Contents of the invention
本发明的目的在于克服上述存在的不足,而提供一种结构简单,使用方便、可靠,能够形成一种模块化,以减少照明灯具组装部件,能使LED芯片的照明输出最佳化、提高效率的发光二极管照明模块。本发明的目的是通过如下技术方案来完成的,它主要由LED光源芯片,散热器组成,由至少两个LED光源芯片组成了一个光源模块,所述的光源模块与由散热模块构成的散热器、电源模块及导热管组成了发光二极管照明模块。The purpose of the present invention is to overcome the above-mentioned deficiencies, and provide a simple structure, easy to use, reliable, can form a modular, to reduce the assembly parts of lighting lamps, can optimize the lighting output of LED chips, and improve efficiency LED lighting modules. The object of the present invention is accomplished through the following technical solutions, which mainly consist of LED light source chips and a heat sink, and at least two LED light source chips form a light source module, and the described light source module and the heat sink formed by the heat dissipation module , a power supply module and a heat pipe constitute a light-emitting diode lighting module.
所述的光源模块由至少四个LED光源芯片组成,单一芯片为六晶粒及无边框的封装方式制成,功率范围6-12W。The light source module is composed of at least four LED light source chips, and a single chip is made of six-chip and frameless package, with a power range of 6-12W.
所述的光源模块由至少四个LED光源芯片组成,单一芯片为多晶粒红绿蓝混光及无边框封装方式制成,功率范围6-12W。The light source module is composed of at least four LED light source chips, a single chip is made of multi-chip red, green and blue mixed light and frameless packaging, and the power range is 6-12W.
所述的光源模块,植入有四个红绿蓝混光LED芯片,总功率范围24-46W。The light source module is implanted with four red, green and blue mixed light LED chips, with a total power range of 24-46W.
本发明所述的光源模块中的各芯片间的电源电路为并联电路,六晶粒的单一芯片中,每两个晶粒为串联,而串联的每对晶粒之间为并联。The power circuits between the chips in the light source module of the present invention are parallel circuits. In a single chip with six crystal grains, every two crystal grains are connected in series, and each pair of crystal grains connected in series are connected in parallel.
所述的光源模块通过一导热管贴体连接于散热模块,该散热模块中植入有单一或复数个振荡器。The light source module is connected to the heat dissipation module through a heat pipe, and a single or multiple oscillators are implanted in the heat dissipation module.
所述的导热管是由原始外径6mm导热管压扁或弯曲成型,压扁面的厚度为2.5-4.5mm,宽度为6.0-10mm,长度小于或等于1900mm;所述的散热模块正视外观为长方形、正方形、圆形、椭圆形、鸡蛋形中的一种;而侧视外观为长方形、波浪形、山形、三角形中的一种。The heat pipe is formed by flattening or bending a heat pipe with an original outer diameter of 6mm, the thickness of the flattened surface is 2.5-4.5mm, the width is 6.0-10mm, and the length is less than or equal to 1900mm; the front view of the heat dissipation module is One of rectangle, square, circle, ellipse, and egg shape; while the side view appearance is one of rectangle, wave, mountain shape, and triangle.
所述的散热模块上设置有分散气流的气流分散沟槽,并设置有散热鳍片。The heat dissipating module is provided with airflow dispersion grooves for distributing airflow, and is provided with heat dissipation fins.
所述的散热模块的散热鳍片间距为等距或密疏相间。The heat dissipation fins of the heat dissipation module are equidistant or closely spaced.
本发明与现有技术相比,具有如下技术效果:1、LED芯片和电路基板接合处的温度低于80℃,可保障光源质量,不易因过温而产生光衰,增长LED芯片的使用寿命;2、由于散热效果佳和维修少,故可使用于高效率、节能及环保的照明用途,可减少照明维修的废弃物及减少照明的有害物质用量;3、本发明有利于照明灯具的组装和大量生产;4、本发明具有照明灯具生产的质量管控及组装成本节约。Compared with the prior art, the present invention has the following technical effects: 1. The temperature at the junction of the LED chip and the circuit substrate is lower than 80°C, which can ensure the quality of the light source, prevent light decay due to overtemperature, and prolong the service life of the LED chip. 2. Due to the good heat dissipation effect and less maintenance, it can be used in high-efficiency, energy-saving and environmentally-friendly lighting applications, which can reduce lighting maintenance waste and reduce the amount of harmful substances used in lighting; 3. The present invention is beneficial to the assembly of lighting fixtures and mass production; 4, the present invention has the quality control and assembly cost saving of lighting fixture production.
附图说明 Description of drawings
图1是本发明的结构示意图Fig. 1 is a structural representation of the present invention
图2是本发明的另一实施例结构示意图。Fig. 2 is a structural schematic diagram of another embodiment of the present invention.
具体实施方式 Detailed ways
下面将结合附图对本发明作详细的说明:附图1所示,本发明主要由LED光源芯片1,散热器2组成。由至少两个LED光源芯片1组成了一个光源模块,所述的光源模块与由散热模块3构成的散热器、电源模块4及导热管5组成了发光二极管照明模块。The present invention will be described in detail below in conjunction with accompanying drawing: As shown in accompanying drawing 1, the present invention mainly is made up of LED light source chip 1, radiator 2. A light source module is composed of at least two LED light source chips 1 , and the light source module, a heat sink composed of a heat dissipation module 3 , a power supply module 4 and a heat pipe 5 constitute a light emitting diode lighting module.
所述的光源模块由至少四个LED光源芯片1组成,单一芯片为六晶粒及无边框的封装方式制成,功率范围6-12W。The light source module is composed of at least four LED light source chips 1, and a single chip is made of six-chip and frameless package, with a power range of 6-12W.
发明所述的光源模块由至少四个LED光源芯片1组成,其单一芯片也可以是:由多晶粒红绿蓝混光及无边框封装方式制成,功率范围6-12W。The light source module described in the invention is composed of at least four LED light source chips 1, and a single chip can also be: made of multi-chip red, green and blue mixed light and frameless packaging, with a power range of 6-12W.
所述的光源模块,植入有四个红绿蓝混光LED芯片,总功率范围24-46W。The light source module is implanted with four red, green and blue mixed light LED chips, with a total power range of 24-46W.
本发明所述的光源模块中的各芯片1间的电源电路为并联电路,六晶粒的单一芯片中,每两个晶粒为串联,而串联的每对晶粒之间为并联。The power supply circuit between the chips 1 in the light source module of the present invention is a parallel circuit. In a single chip with six crystal grains, every two crystal grains are connected in series, and each pair of crystal grains connected in series are connected in parallel.
所述的光源模块通过一导热管5贴体连接于散热模块3,该导热管5能够将光源模块中LED光源芯片1在工作时所产生的热迅速地传递给散热模块3,以降低LED光源芯片1的工作温度。所述的散热模块3中植入有单一或复数个振荡器。The light source module is connected to the heat dissipation module 3 through a heat pipe 5. The heat pipe 5 can quickly transfer the heat generated by the LED light source chip 1 in the light source module to the heat dissipation module 3 during operation, so as to reduce the heat dissipation of the LED light source. The operating temperature of chip 1. A single or multiple oscillators are embedded in the heat dissipation module 3 .
本发明所述的导热管5是由原始外径6mm导热管压扁或弯曲成型,压扁面的厚度为2.5-4.5mm,宽度为6.0-10mm,长度小于或等于1900mm所述的散热模块3正视外观为长方形、正方形、圆形、椭圆形、鸡蛋形中的一种;而侧视外观为长方形、波浪形、山形、三角形中的一种。The heat pipe 5 of the present invention is formed by flattening or bending a heat pipe with an original outer diameter of 6mm, the thickness of the flattened surface is 2.5-4.5mm, the width is 6.0-10mm, and the length is less than or equal to 1900mm. The front view appearance is one of rectangle, square, circle, ellipse, and egg shape; while the side view appearance is one of rectangle, wave shape, mountain shape, and triangle shape.
本发明所述的散热模块3上设置有分散气流的气流分散沟槽6,并设置有散热鳍片7;而所述的散热模块3的散热鳍片7间距为等距或密疏相间,以提高散热模块的散热效果。The heat dissipation module 3 of the present invention is provided with an airflow dispersing groove 6 for dispersing the airflow, and is provided with heat dissipation fins 7; and the heat dissipation fins 7 of the heat dissipation module 3 are equally spaced or alternately spaced, so that Improve the cooling effect of the cooling module.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CNB2008100615123A CN100570213C (en) | 2008-04-30 | 2008-04-30 | LED Lighting Module |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2008100615123A CN100570213C (en) | 2008-04-30 | 2008-04-30 | LED Lighting Module |
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| CN101270869A CN101270869A (en) | 2008-09-24 |
| CN100570213C true CN100570213C (en) | 2009-12-16 |
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| CN101988655B (en) * | 2009-08-03 | 2012-03-21 | 杨然森 | Street lamp with high-power light-emitting diode (LED) single polycrystalline chip die set |
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