CN100557164C - Solid wood composite floor and manufacturing method - Google Patents
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- CN100557164C CN100557164C CNB2007100670573A CN200710067057A CN100557164C CN 100557164 C CN100557164 C CN 100557164C CN B2007100670573 A CNB2007100670573 A CN B2007100670573A CN 200710067057 A CN200710067057 A CN 200710067057A CN 100557164 C CN100557164 C CN 100557164C
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- 239000007787 solid Substances 0.000 title claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000002023 wood Substances 0.000 title abstract description 45
- 239000002131 composite material Substances 0.000 title abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 32
- 239000000758 substrate Substances 0.000 claims abstract description 5
- 238000003475 lamination Methods 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims 3
- 239000000835 fiber Substances 0.000 abstract description 21
- 238000009434 installation Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 238000009408 flooring Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 210000001145 finger joint Anatomy 0.000 description 1
- 239000002648 laminated material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
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Abstract
一种实木复合地板及制造方法,该地板至少由三层板材经结构复合工艺加工而成,所述的中间基材层用层积材加工工艺制成层积板后再制成层积板条,将层积板条一一拼接成基材坯料板,在该基材坯料板的上下各至少复合有一层纤维方向不相同的木单板并形成
型结构状;所述的制造方法是:先将木料按层积材工艺加工成一块块层积板作为地板基材,再将一块块层积板制成层积板条,并相互拼接成地板基材坯料板,在拼好的基材坯料板上下复合有纤维方向不相同的木单板,使地板坯料块形成型结构状;它具有结构简单,加工工艺简单,质量好,成本低,安装方便,使用效果好等特点。A solid wood composite floor and its manufacturing method. The floor is made of at least three layers of boards processed through a structural compounding process, and the intermediate substrate layer is made into a laminated board by a laminated wood processing process and then made into laminated strips , the laminated strips are spliced one by one into a base material blank, and at least one layer of wood veneers with different fiber directions are compounded on the upper and lower sides of the base material blank to form a
type structure; the manufacturing method is: first process the wood into pieces of laminated boards as the floor substrate according to the laminated lumber process, and then make the laminated boards into laminated strips, and splice each other into floor boards The base material blank board is combined with wood veneers with different fiber directions up and down on the spliced base material blank board, so that the floor blank blocks form It has the characteristics of simple structure, simple processing technology, good quality, low cost, convenient installation and good use effect.Description
技术领域 technical field
本发明涉及的是一种主要用层积材工艺结构生产的实木复合地板及制造方法,属于地板及加工技术领域。The invention relates to a solid wood composite floor mainly produced by a laminated timber process structure and a manufacturing method, belonging to the technical field of flooring and processing.
背景技术 Background technique
现有技术中,实木复合地板的结构一般为三层或多层经拼接复合工艺制成,这种经复合拼接加工工艺生产的复合地板,由于其长边均为木材的断面纤维组织,在其边上加工企口时,会影响到加工的质量,造成企口面的粗糙,不仅难以加工成锁扣,而且影响地板的安装,降低地板产品的质量,在具体使用安装过程中,安装必须上胶水或打龙骨,直接造成安装成本的增加以及室内环境污染的上升,影响使用效果。In the prior art, the structure of the solid wood composite floor is generally made of three or more layers through splicing and composite technology. The composite floor produced through the composite splicing processing technology has the cross-sectional fiber structure of wood on its long sides. When the groove is processed on the side, it will affect the quality of the processing and cause the rough surface of the groove, which is not only difficult to process into a lock, but also affects the installation of the floor and reduces the quality of the floor product. Glue or keeling will directly cause the increase of installation cost and the increase of indoor environmental pollution, which will affect the use effect.
发明内容 Contents of the invention
本发明的目的在于克服上述存在的不足,而提供一种将木材加工的层积材工艺与结构复合工艺合为一体,生产出一种全新结构的实木复合地板及制造方法。The object of the present invention is to overcome the above-mentioned deficiencies and provide a solid wood composite floor with a new structure and a manufacturing method that integrates the laminated wood technology of wood processing and the structural composite technology.
本发明的目的是通过如下技术反案来完成的,它至少由三层板材经结构复合工艺加工而成,所述的中间基材层用层积材加工工艺制成层积板后再制成层积板条,将层积板条一一拼接成基材坯料板,在该基材坯料板的上下各至少复合有一层纤维方向不相同的木单板并形成型结构状。The purpose of the present invention is achieved through the following technical counter-case, which is at least made of three layers of boards through structural composite technology, and the intermediate substrate layer is made into laminated boards by laminated material processing technology and then made Laminated slats, the laminated slats are spliced one by one into a base material blank, and at least one layer of wood veneer with different fiber directions is compounded on the upper and lower sides of the base material blank to form a type structure.
所述的基材坯料板至少由两块以上的层积板条通过两两之间夹置的筋条相互拼接而成。The base material blank board is formed by splicing at least two or more lamination boards through the ribs sandwiched between the two.
所述的基材坯料板的上下复合有至少一层纤维方向成直角的木单板。At least one layer of wood veneers whose fiber directions are at right angles are compounded on the upper and lower sides of the base material blank.
所述的基材坯料板上面复合有一层木单板上,在该木单板上面还复合有装饰木皮。A layer of wood veneer is compounded on the base material blank board, and a decorative veneer is also compounded on the wood veneer.
所述的基材坯料板下面复合有两层木单板,且该两层木单板的纤维方向成直角。Two layers of wood veneers are compounded under the base material blank, and the fiber directions of the two layers of wood veneers are at right angles.
一种制造如上所述的实木复合地板方法,它是先将木料按层积材工艺加工成一块块层积板作为地板基材,再将一块块层积板制成层积板条,并相互拼接成地板基材坯料板,在拼好的基材坯料板上下复合有纤维方向不相同的木单板,使地板坯料块形成型结构状。A method for manufacturing the above-mentioned solid wood composite floor, which is to process the wood into pieces of laminated boards as the floor base material according to the laminated wood process, and then make the laminated boards into laminated strips, and mutually Spliced into floor base blanks, wood veneers with different fiber directions are compounded on the top and bottom of the spliced base blanks, so that the floor blanks form type structure.
所述的层积板是通过将木材按顺向纤维叠层、接口错开胶合热压制成,然后锯成规格形的层积板条,在两两层积板条之间嵌入筋条拼接成所需地板基材坯料板,将拼接好的基材坯料板上下再至少复合有纤维方向成直角的木单板。The laminated board is made by laminating the wood according to the forward fiber, staggering the joints, gluing and hot pressing, and then sawing it into a standard-shaped laminated strip, and embedding ribs between two laminated strips to form a joint. For the required floor base blanks, the spliced base blanks are at least composited with wood veneers whose fiber directions are at right angles.
所述的基材坯料板上的木单板上再通过常规复合工艺复合有装饰木皮,而在基材坯料板下的木单板上再通过常规复合工艺复合有纤维方向成直角的木单板。The wood veneer on the base material blank board is compounded with decorative veneer through a conventional composite process, and the wood veneer under the base material blank board is compounded with a wood veneer with a fiber direction at a right angle through a conventional composite process. .
本发明可以加工多种锁扣,美观、坚固,可满足其锁扣的拉力,彻底改变了地板块的应力,充分利用了木材的各种特性,使地板在使用中变形系数小,满足在各种环境下使用;由于采用指接工艺,可以充分采用各种小径材等针叶林生产,特别节约木材资源,保护天然林业资源;安装特别方便,可不用上胶,不打龙骨,节约成本近35%;具有结构简单,加工工艺简单,质量好,成本低,安装方便,使用效果好等特点。The invention can process a variety of locks, which are beautiful and strong, can meet the tension of the locks, completely change the stress of the floor boards, make full use of various characteristics of wood, make the deformation coefficient of the floor small in use, and meet the needs of various types of locks. It can be used in various environments; due to the finger-joint process, it can fully use various small-diameter timber and other coniferous forests for production, especially saving timber resources and protecting natural forestry resources; it is particularly convenient to install, without glue or keel, saving nearly 100% of the cost. 35%; it has the characteristics of simple structure, simple processing technology, good quality, low cost, convenient installation and good use effect.
附图说明 Description of drawings
图1是本发明层积成的层积板结构示意图。Fig. 1 is a schematic diagram of the laminated board structure of the present invention.
图2是本发明的层积板条结构示意图。Fig. 2 is a schematic diagram of the structure of laminated slats of the present invention.
图3是本发明的地板基材坯料板结构示意图。Fig. 3 is a schematic diagram of the structure of the floor base blank board of the present invention.
图4是本发明的地板结构示意图。Fig. 4 is a schematic view of the floor structure of the present invention.
图5是本发明的地板分解结构示意图。Fig. 5 is a schematic diagram of the exploded structure of the floor of the present invention.
具体实施方式 Detailed ways
下面将结合附图对本发明作详细的介绍:本发明至少由三层板材经结构复合工艺加工而成,所述的中间基材层主要是用层接加工工艺制成的层积板1构成,见附图1所示,所述的层接加工工艺是指:将木单板按顺向纤维叠层,按接口错开胶合热压制成层积板1。将做好的层积板1锯成层积板条2,见附图2所示。The present invention will be described in detail below in conjunction with the accompanying drawings: the present invention is at least made of three layers of plates through a structural composite process, and the intermediate substrate layer is mainly composed of a laminated
图3所示,本发明将层积板条2一一拼接成基材坯料板3,在该基材坯料板3的上下各至少复合有一层纤维方向不相同的木单板4并形成II型结构状。图3中所示的基材坯料板3至少由两块以上的层积板条2通过两两之间夹置的筋条5相互拼接而成。As shown in Fig. 3, the present invention splices laminated
图4所示,本发明所述的基材坯料板3的上下各复合有至少一层纤维方向成直角的木单板4,形成型结构状地板。具体表述是:所述的基材坯料板3上面复合有一层横向的不单板4,即该木单板4的纤维方向与基材坯料板3的纤维方向成直角(90度);同样基材坯料板3下面也复合有一层横向的木单板4;并形成型结构状。As shown in Fig. 4, at least one layer of
附图5所示,在上面的木单板4上还复合有装饰木皮6;而在下面的木单板4上则复合有纵向木单板7,即木单板7与相邻的木单板4的纤维方向成直角,增加了地板抗变形能力。本发明所成的纤维方向不相同或呈直角的描述是指相邻层之间的木料纤维方向布置。Shown in accompanying
本发明所述的实木复合地板制造方法,它是先将木料按层积材工艺加工成一块块层积板作为地板基材,再将一块块层积板制成层积板条,并相互拼接成地板基材坯料板,在拼好的基材坯料板上下复合有纤维方向不相同的木单板,使地板坯料块形成型结构状。The method for manufacturing solid wood composite flooring according to the present invention is to process the wood into pieces of laminated boards as the floor base material according to the laminated wood process, and then make the laminated boards into laminated slats and splice them together The floor base material blank board is formed, and wood veneers with different fiber directions are compounded on the upper and lower base material blank boards, so that the floor blank blocks form type structure.
所述的层积板是通过将木材按顺向纤维叠层、接口错开胶合热压制成,然后锯成规格形的层积板条,在两两层积板条之间嵌入筋条拼接成所需地板基材坯料板,将拼接好的基材坯料板上下再至少复合有纤维方向成直角的木单板。The laminated board is made by laminating the wood according to the forward fiber, staggering the joints, gluing and hot pressing, and then sawing it into a standard-shaped laminated strip, and embedding ribs between two laminated strips to form a joint. For the required floor base blanks, the spliced base blanks are at least composited with wood veneers whose fiber directions are at right angles.
所述的基材坯料板上的木单板上再通过常规复合工艺复合有装饰木皮,而在基材坯料板下的木单板上再通过常规复合工艺复合有纤维方向成直角的木单板。The wood veneer on the base material blank board is compounded with decorative veneer through a conventional composite process, and the wood veneer under the base material blank board is compounded with a wood veneer whose fiber direction is at right angles through a conventional composite process. .
本发明主要是通过层积工艺将单木板加工成层积板并用于地板的基材,再通过结构复合工艺将已制成的层积板条加上筋条拼接成地板基材坯料板,在其上复合有木单板,由于这种复合地板的长边方向为木材的顺纹方向且上下有单板复合,使其可以任意加工各种锁扣且加工面非常细腻,地板安装时无需打胶,打龙骨,成本降低近35%,市场前景十分看好。In the present invention, the single wood board is processed into a laminated board through the lamination process and used as the base material of the floor, and then the laminated board strips and ribs that have been made are spliced into the floor base material blank board through the structural compounding process. Wooden veneer is compounded on it. Since the long side direction of this composite floor is along the grain direction of the wood and there are veneer composites on the upper and lower sides, it can process various locks arbitrarily and the processing surface is very delicate. There is no need to open the floor during installation. Glue, play the keel, the cost has been reduced by nearly 35%, and the market prospect is very promising.
本发明要求保护的范围不限于本文中介绍的各实施例,且所涉及的专门技术,如结构复合技术等是本专业一般人员所熟悉的,因此只要了解本发明的内容和特性,可以做各种形式的变换和代换,并能方便地实施本发明技术。The scope of protection claimed by the present invention is not limited to each embodiment described herein, and the specialized technology involved, such as structural composite technology etc., is familiar to the general personnel of this profession, so as long as understand the content and characteristic of the present invention, can do various Various forms of transformation and substitution, and can implement the technology of the present invention conveniently.
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| CN102259366A (en) * | 2011-08-05 | 2011-11-30 | 李源林 | Production technology of compound core-boards |
| CN104213697B (en) * | 2014-09-03 | 2017-01-18 | 叶峰 | Planar fiber vertical structure flooring base material and production process thereof |
| CN105799006A (en) * | 2015-01-17 | 2016-07-27 | 福建茗匠竹艺科技有限公司 | Bamboo board structure |
| CN108532886A (en) * | 2018-05-14 | 2018-09-14 | 德尔未来科技控股集团股份有限公司 | A kind of reinforced composite floorboard and its manufacture craft |
| CN108505721A (en) * | 2018-05-14 | 2018-09-07 | 德尔未来科技控股集团股份有限公司 | A kind of structure solid wood board and its manufacture craft |
| CN110145093A (en) * | 2018-12-05 | 2019-08-20 | 蒙凤英 | A kind of two layers of the solid wooden compound floor and its construction technology of pin-connected panel |
| CN118598631B (en) * | 2024-08-08 | 2024-11-19 | 德尔未来科技控股集团股份有限公司 | Board and preparation method thereof |
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| JP2007009483A (en) * | 2005-06-29 | 2007-01-18 | J-Chemical:Kk | Impairment resistance/high stiffness woody compound flooring and its manufacturing method |
| CN201024644Y (en) * | 2007-02-05 | 2008-02-20 | 杭州升佳集团有限公司 | Laminated wood artistic structure wooden composite floor |
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| JP2007009483A (en) * | 2005-06-29 | 2007-01-18 | J-Chemical:Kk | Impairment resistance/high stiffness woody compound flooring and its manufacturing method |
| CN201024644Y (en) * | 2007-02-05 | 2008-02-20 | 杭州升佳集团有限公司 | Laminated wood artistic structure wooden composite floor |
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Owner name: LIAONING DE ER FLOORING CO., LTD. Free format text: FORMER OWNER: HANGZHOU SINGULAR GROUP CO., LTD. Effective date: 20150326 Free format text: FORMER OWNER: WU YUANXIN Effective date: 20150326 |
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Effective date of registration: 20150326 Address after: 112300, No. 310, landscape road, Kaiyuan Industrial Zone, Tieling, Liaoning, Kaiyuan Patentee after: Liaoning Del Flooring Co., Ltd. Address before: 310004, 10 building, building 400, Hangzhou Road, Shaoxing Road, Zhejiang, China Patentee before: Hangzhou Singular Group Co., Ltd. Patentee before: Wu Yuanxin |






