CN100555767C - Electric connector and manufacture method thereof - Google Patents

Electric connector and manufacture method thereof Download PDF

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Publication number
CN100555767C
CN100555767C CNB2006100414271A CN200610041427A CN100555767C CN 100555767 C CN100555767 C CN 100555767C CN B2006100414271 A CNB2006100414271 A CN B2006100414271A CN 200610041427 A CN200610041427 A CN 200610041427A CN 100555767 C CN100555767 C CN 100555767C
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China
Prior art keywords
shell fragment
receiving space
electric connector
opening
shielding casing
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CNB2006100414271A
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CN101136524A (en
Inventor
顾浩
郑启升
胡伦松
王勇刚
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Fuyu Electronic Technology Huaian Co Ltd
Hon Hai Precision Industry Co Ltd
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Foxconn Kunshan Computer Connector Co Ltd
Hon Hai Precision Industry Co Ltd
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Priority to CNB2006100414271A priority Critical patent/CN100555767C/en
Priority to US11/899,190 priority patent/US7670178B2/en
Publication of CN101136524A publication Critical patent/CN101136524A/en
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Abstract

一种电连接器及其制造方法,所述电连接器包括绝缘本体、收容于绝缘本体内的若干导电端子、包覆于绝缘本体外围的遮蔽壳体及一对抵压弹片,其中,遮蔽壳体设有一收容空间,所述绝缘本体设有延伸入收容空间的舌板,所述舌板设有若干收容导电端子的收容槽,所述抵压弹片设有延伸入收容空间内的接触臂,所述接触臂用以与对接连接器相配合。所述抵压弹片由不锈钢制成并通过镭射焊接的方式与遮蔽壳体结合为一体,如此设置,所述抵压弹片具有高耐插拔性,提高了电连接器的插接稳定性。

Figure 200610041427

An electrical connector and a manufacturing method thereof, the electrical connector includes an insulating body, a plurality of conductive terminals accommodated in the insulating body, a shielding shell covering the periphery of the insulating body, and a pair of pressing elastic pieces, wherein the shielding shell The insulating body is provided with a receiving space, the insulating body is provided with a tongue plate extending into the receiving space, the tongue plate is provided with a plurality of receiving grooves for receiving conductive terminals, and the pressing elastic piece is provided with a contact arm extending into the receiving space, The contact arm is used to match with the butt connector. The pressing shrapnel is made of stainless steel and integrated with the shielding shell by laser welding. In this way, the pressing shrapnel has high resistance to plugging and unplugging, which improves the insertion stability of the electrical connector.

Figure 200610041427

Description

电连接器及其制造方法 Electrical connector and manufacturing method thereof

【技术领域】 【Technical field】

本发明涉及一种电连接器及其制造方法。The invention relates to an electrical connector and a manufacturing method thereof.

【背景技术】 【Background technique】

为了保证电连接器与对接插头的稳定插接以提高信号传输的稳定性,通常电连接器的遮蔽壳体上会设置一对抵压弹片,相应地,对接插头设有与抵压弹片相扣合的配合孔。上述类型的电连接器可参考通用串行总线(Universal Serial Bus,USB)连接器,现有技术中的USB连接器通常包括绝缘本体,收容于绝缘本体内的若干导电端子及包覆于绝缘本体外的遮蔽壳体,其中,所述遮蔽壳体设有一收容空间及分别自遮蔽壳体上、下表面延伸入上述收容空间内的一对抵压弹片,所述抵压弹片用以与对接插头配合,所述抵压弹片由遮蔽壳体冲压形成。然而,随着对接插头与USB连接器之间的频繁插接,对抵压弹片的耐插拔性能提出更高的要求,为了解决上述问题,业界常采用的方法是将抵压弹片改为由耐插拔性能较强的材料(如不锈钢)制成,然而,由于抵压弹片与遮蔽壳体的其他部分为一体设置,这样一来,遮蔽壳体的其他部分也势必会采用与抵压弹片相同的材料,如此设置,增加了电连接器的成本,不利于大量制造。In order to ensure the stable insertion of the electrical connector and the mating plug to improve the stability of signal transmission, usually a pair of pressing shrapnels are provided on the shielding shell of the electrical connector. matching holes. The above-mentioned types of electrical connectors can refer to Universal Serial Bus (USB) connectors. The USB connectors in the prior art usually include an insulating body, a number of conductive terminals accommodated in the insulating body and a plurality of conductive terminals covered in the insulating body. The outer shielding shell, wherein, the shielding shell is provided with a receiving space and a pair of pressing elastic pieces respectively extending from the upper and lower surfaces of the shielding shell into the above-mentioned receiving space, and the pressing elastic pieces are used to connect with the docking plug In cooperation, the pressing elastic piece is stamped and formed by the shielding shell. However, with the frequent insertion between the docking plug and the USB connector, higher requirements are placed on the resistance to plugging and unplugging of the compression shrapnel. In order to solve the above problems, the industry often adopts a method of changing the compression shrapnel It is made of a material (such as stainless steel) with strong resistance to plugging and unplugging. However, since the resisting shrapnel is integrated with other parts of the shielding shell, the other parts of the shielding shell are bound to use the same resistance as the resisting shrapnel. The same material, so set, increases the cost of the electrical connector, which is not conducive to mass production.

因此,有必要对现有的电连接器及其制造方法进行改进以克服上述缺陷。Therefore, it is necessary to improve the existing electrical connector and its manufacturing method to overcome the above-mentioned defects.

【发明内容】 【Content of invention】

本发明的主要目的在于提供一种成本较低的电连接器及其制造方法。The main purpose of the present invention is to provide a low-cost electrical connector and its manufacturing method.

为实现上述目的,本发明采用如下技术方案:一种电连接器,其包括绝缘本体、固持于绝缘本体内的导电端子及遮蔽壳体,其中遮蔽壳体设有一收容空间及位于收容空间外围的外表面,所述导电端子设有延伸入收容空间内的接触部,所述遮蔽壳体的至少一外表面设有与收容空间连通的第一开口,所述电连接器还设有组装于遮蔽壳体上的第一抵压弹片,所述第一抵压弹片设有对应于第一开口且延伸入收容空间内的第一接触臂。In order to achieve the above object, the present invention adopts the following technical solutions: an electrical connector, which includes an insulating body, a conductive terminal held in the insulating body, and a shielding shell, wherein the shielding shell is provided with a receiving space and is located on the periphery of the receiving space. On the outer surface, the conductive terminal is provided with a contact portion extending into the receiving space, at least one outer surface of the shielding shell is provided with a first opening communicating with the receiving space, and the electrical connector is also provided with a The first resisting elastic piece on the housing is provided with a first contact arm corresponding to the first opening and extending into the receiving space.

一种电连接器的制造方法,其包括如下步骤:提供绝缘本体;提供至少一根导电端子,将导电端子固持于绝缘本体内;提供遮蔽壳体,所述遮蔽壳体设置外表面及由外表面围成的收容空间,其中,至少一外表面设置与收容空间连通的第一开口,所述导电端子设置延伸入收容空间内的接触部;及提供第一抵压弹片,将该第一抵压弹片焊接于遮蔽壳体上,第一抵压弹片设置自第一开口延伸入收容空间的第一接触臂。A method of manufacturing an electrical connector, comprising the following steps: providing an insulating body; providing at least one conductive terminal, and holding the conductive terminal in the insulating body; providing a shielding shell, the shielding shell is provided with an outer surface and A storage space surrounded by surfaces, wherein at least one outer surface is provided with a first opening communicating with the storage space, and the conductive terminal is provided with a contact portion extending into the storage space; and a first resisting elastic piece is provided, and the first resisting The pressing elastic piece is welded on the shielding shell, and the first pressing elastic piece is provided with a first contact arm extending from the first opening into the receiving space.

相较于现有技术,本发明的第一抵压弹片与遮蔽壳体分开设置,所述第一抵压弹片与遮蔽壳体可以采用不同的材料,从而降低了电连接器的成本。Compared with the prior art, the first pressing elastic piece and the shielding shell of the present invention are provided separately, and the first pressing elastic piece and the shielding shell can be made of different materials, thereby reducing the cost of the electrical connector.

【附图说明】 【Description of drawings】

图1是本发明电连接器的立体组合图。FIG. 1 is a three-dimensional assembled view of the electrical connector of the present invention.

图2是本发明电连接器另一角度的立体组合图。Fig. 2 is a three-dimensional assembled view of the electrical connector of the present invention from another angle.

图3是本发明电连接器的立体分解示意图。FIG. 3 is an exploded perspective view of the electrical connector of the present invention.

图4是本发明电连接器另一角度的立体分解示意图。FIG. 4 is an exploded perspective view of the electrical connector of the present invention from another angle.

【具体实施方式】 【Detailed ways】

请参照图1至图4所示,本发明电连接器100在本实施方式中为USB连接器,所述电连接器100包括:绝缘本体1、固定于绝缘本体1内的导电端子2、遮蔽壳体3及与遮蔽壳体3相配合的一对抵压弹片4。1 to 4, the electrical connector 100 of the present invention is a USB connector in this embodiment, and the electrical connector 100 includes: an insulating body 1, a conductive terminal 2 fixed in the insulating body 1, a shielding The housing 3 and a pair of pressing elastic pieces 4 matched with the shielding housing 3 .

绝缘本体1包括一基部11及自基部11向前延伸的舌板12,所述基部11设有一顶面111、两侧部112及后表面113,其中,所述顶面111中部靠近后表面113处设有一凸块114及位于凸块114两端的凹口115,所述两侧部112均设有一与遮蔽壳体3相配合的固持槽116;所述舌板12设有一略低于顶面111的上端面121及与上端面121相对的下端面122,所述下端面122设有若干平行设置的收容槽123,这些收容槽123进一步延伸至基部11的后表面113。The insulating body 1 includes a base 11 and a tongue 12 extending forward from the base 11. The base 11 is provided with a top surface 111, two side parts 112 and a rear surface 113, wherein the middle part of the top surface 111 is close to the rear surface 113 There is a protrusion 114 and notches 115 located at both ends of the protrusion 114, and the two sides 112 are provided with a holding groove 116 matching with the shielding shell 3; the tongue plate 12 is provided with a slightly lower than the top surface The upper end surface 121 of 111 and the lower end surface 122 opposite to the upper end surface 121 , the lower end surface 122 is provided with a plurality of parallel receiving grooves 123 , and these receiving grooves 123 further extend to the rear surface 113 of the base 11 .

所述导电端子2包括一固定部22、自固定部22一端向前延伸的接触部21及自固定部22另一端垂直弯折的焊接部23,所述固定部22与绝缘本体1的基部11相固持,所述接触部21收容于收容槽123内并突出于舌板12的下端面122,所述焊接部23延伸出绝缘本体1外,用以焊接于电路板上(未图示)。The conductive terminal 2 includes a fixing portion 22, a contact portion 21 extending forward from one end of the fixing portion 22, and a welding portion 23 vertically bent from the other end of the fixing portion 22. The fixing portion 22 is connected to the base 11 of the insulating body 1 Hold each other, the contact portion 21 is accommodated in the receiving groove 123 and protrudes from the lower end surface 122 of the tongue plate 12 , and the welding portion 23 extends out of the insulating body 1 for soldering to a circuit board (not shown).

所述遮蔽壳体3设有一收容空间34及位于收容空间34外围且与收容空间34直接连通的外表面,所述外表面包括上表面31、下表面32及连接上、下表面31、32的两侧面33,所述收容空间34由上、下表面31、32及两侧面33围成,所述舌板12位于该收容空间34内。所述上、下表面31、32分别设有两第一、第二开口311、321及位于第一、第二开口311、321后端的第一、第二凸点312、322,所述上表面31后端还设有与凸块114相配合的缺口313,及与凹口115配合的一对凸片314;所述两侧面33均设有一延伸入收容空间34内的支持片331,及与固持槽116配合的固定片332。The shielding housing 3 is provided with a receiving space 34 and an outer surface located on the periphery of the receiving space 34 and directly connected with the receiving space 34. The outer surface includes an upper surface 31, a lower surface 32 and a connecting surface 31, 32. The two sides 33 , the receiving space 34 are surrounded by the upper and lower surfaces 31 , 32 and the two sides 33 , and the tongue plate 12 is located in the receiving space 34 . The upper and lower surfaces 31, 32 are respectively provided with two first and second openings 311, 321 and first and second bumps 312, 322 located at the rear ends of the first and second openings 311, 321. The upper surface The rear end of the 31 is also provided with a notch 313 matched with the bump 114, and a pair of protruding pieces 314 matched with the notch 115; the two side surfaces 33 are all provided with a support piece 331 extending into the receiving space 34, and with the The fixing piece 332 matched with the holding groove 116 .

所述抵压弹片4包括结构相同的第一、第二抵压弹片41、42,其中,第一抵压弹片41包括第一固持部411、及自第一固持部411两侧向同一方向延伸的一对第一接触臂412,所述第一固持部411设有与第一凸点312配合的两第一配合孔413;所述第二抵压弹片42包括第二固持部421、及自第二固持部421两侧向同一方向延伸的一对第二接触臂422,所述第二固持部421设有与第二凸点322配合的两第二配合孔423;所述第一、第二接触臂412、422分别自第一、第二开口311、321延伸入收容空间34内,用以与对接连接器配合。The pressing elastic piece 4 includes first and second pressing elastic pieces 41 and 42 with the same structure, wherein the first pressing elastic piece 41 includes a first holding portion 411 and extends from both sides of the first holding portion 411 in the same direction. A pair of first contact arms 412, the first retaining portion 411 is provided with two first fitting holes 413 that cooperate with the first bump 312; the second resisting elastic piece 42 includes a second retaining portion 421, and a A pair of second contact arms 422 extending in the same direction on both sides of the second holding portion 421, the second holding portion 421 is provided with two second matching holes 423 matching with the second protrusions 322; Two contact arms 412 , 422 respectively extend from the first and second openings 311 , 321 into the receiving space 34 for mating with the mating connector.

请参照图1至图4所示,组装时,首先,将导电端子2自绝缘本体1的后表面113安装至绝缘本体1内;其次,将遮蔽壳体3套接于绝缘本体1上,其中,所述舌板12位于收容空间34内,导电端子2的接触部21收容于收容槽123内并突出于舌板12的下端面122;再次,将抵压弹片4安装于遮蔽壳体3上,其中,所述第一、第二抵压弹片41、42的第一、第二配合孔413、423分别套接于第一、第二凸点312、322上,此时,第一固持部411位于上表面31的上部、第二固持部421位于下表面的下部,所述第一、第二接触臂412、422分别自第一、第二开口311、321延伸入收容空间34内;最后,利用镭射焊接技术使第一、第二凸点312、322分别与第一、第二配合孔413、423之间产生高频摩擦,使第一、第二凸点312、322熔化于第一、第二配合孔413、423内,从而将抵压弹片4与遮蔽壳体3结合为一体。Please refer to Figures 1 to 4, when assembling, first, install the conductive terminal 2 from the rear surface 113 of the insulating body 1 into the insulating body 1; secondly, insert the shielding shell 3 on the insulating body 1, wherein , the tongue plate 12 is located in the receiving space 34, the contact portion 21 of the conductive terminal 2 is accommodated in the receiving groove 123 and protrudes from the lower end surface 122 of the tongue plate 12; again, the pressing elastic piece 4 is installed on the shielding shell 3 , wherein, the first and second matching holes 413 and 423 of the first and second pressing elastic pieces 41 and 42 are respectively sleeved on the first and second bumps 312 and 322. At this time, the first holding part 411 is located on the upper part of the upper surface 31, and the second holding part 421 is located on the lower part of the lower surface, and the first and second contact arms 412, 422 respectively extend into the receiving space 34 from the first and second openings 311 and 321; finally , using laser welding technology to generate high-frequency friction between the first and second bumps 312 and 322 and the first and second matching holes 413 and 423 respectively, so that the first and second bumps 312 and 322 are melted on the first , The second matching holes 413, 423, so as to combine the pressing elastic piece 4 and the shielding shell 3 into one.

相较于现有技术,抵压弹片4与遮蔽壳体3分开设置,所述抵压弹片4由不锈钢制成,使第一、第二接触臂412、422具有较好的弹性及耐插拔性能;所述遮蔽壳体3由成本较低的另一金属材料制成,所述抵压弹片与遮蔽壳体用镭射焊接的方法结合为一体,如此设置,降低了电连接器的制造成本。Compared with the prior art, the pressing shrapnel 4 is set separately from the shielding shell 3, and the pressing shrapnel 4 is made of stainless steel, so that the first and second contact arms 412, 422 have better elasticity and resistance to plugging and unplugging Performance; the shielding shell 3 is made of another metal material with a lower cost, and the pressing elastic piece is integrated with the shielding shell by laser welding, so that the manufacturing cost of the electrical connector is reduced.

本实施方式中电连接器100是以平躺状(对接框口的长度大于其高度)焊接于电路板上;诚然,本发明的其他实施方式中也可以将电连接器翻转90度,即以竖直状(对接框口的长度小于其高度)焊接于电路板上,此时,抵压弹片4是与遮蔽壳体3的两侧面配合,上述结构同样可以达到本发明的目的。In this embodiment, the electrical connector 100 is welded on the circuit board in a lying state (the length of the docking frame opening is greater than its height); indeed, in other embodiments of the present invention, the electrical connector can also be turned 90 degrees, that is, the The vertical shape (the length of the docking frame opening is less than its height) is welded on the circuit board. At this time, the pressing shrapnel 4 cooperates with the two sides of the shielding shell 3. The above structure can also achieve the purpose of the present invention.

Claims (10)

1. electric connector, it comprises insulating body, be immobilizated in conducting terminal and shielding casing in the insulating body, wherein shielding casing is provided with a receiving space and is positioned at the outer surface of receiving space periphery, described conducting terminal is provided with the contact site that extends in the receiving space, at least one outer surface of described shielding casing is provided with first opening that is communicated with receiving space, it is characterized in that: described electric connector also is provided with and is assembled in first on the shielding casing and compresses shell fragment, described first compresses shell fragment is provided with corresponding to first opening and extends into first contact arm in the receiving space, wherein, described shielding casing is provided with first salient point, described first compresses shell fragment is provided with first holding parts, and described first holding parts is provided with and first salient point, first mating holes of fixing mutually.
2. electric connector as claimed in claim 1 is characterized in that: described first contact arm is to extend from first holding parts to form.
3. electric connector as claimed in claim 2, it is characterized in that: described outer surface comprises a upper surface, described first holding parts is positioned at the top of upper surface, described first opening is two and all is arranged in the upper surface, described first contact arm also is two, and described first contact arm is to extend from the both sides of first holding parts to form.
4. electric connector as claimed in claim 2, it is characterized in that: described outer surface comprises a lower surface, described lower surface is provided with second opening and is positioned at second salient point of the second opening side, described electric connector is provided with one and compresses second of shell fragment with respect to first and compress shell fragment, described second compress shell fragment be provided with second salient point mutually fixing second mating holes and extend into second contact arm in the receiving space from second opening.
5. electric connector as claimed in claim 4 is characterized in that: described second compresses shell fragment is provided with one and is positioned at basifacial second holding parts of following table, and described second mating holes is arranged on second holding parts.
6. as any described electric connector in the claim 1 to 5, it is characterized in that: described first compresses shell fragment and shielding casing is made from a variety of materials.
7. electric connector making method, it comprises the steps: to provide insulating body; At least one conducting terminal is provided, conducting terminal is immobilizated in the insulating body; Shielding casing is provided, the receiving space that described shielding casing is provided with outer surface and is surrounded by outer surface, described outer surface is provided with first salient point, wherein, first opening that at least one outer surface setting is communicated with receiving space, described conducting terminal setting extend into the contact site in the receiving space; And provide first to compress shell fragment, this first is compressed shell fragment and be welded on the shielding casing, first compresses first contact arm that shell fragment is provided with first holding parts and extends from first holding parts, wherein, first holding parts is provided with and first salient point, first mating holes of fixing mutually, and described first contact arm extends in the receiving space from first opening.
8. electric connector making method as claimed in claim 7 is characterized in that: described first to compress shell fragment be that method with radium-shine welding is fixed on the outer surface of shielding casing.
9. electric connector making method as claimed in claim 7 is characterized in that: described outer surface comprises upper surface, lower surface and two sides, and described first compresses shell fragment is fixed on the upper surface, and lower surface is provided with second opening with respect to first opening; Also comprise in the above-mentioned steps provide one be welded in lower surface the bottom second compress shell fragment, second compresses the shell fragment setting extends into second contact arm in the receiving space from second opening.
10. electric connector making method as claimed in claim 7 is characterized in that: it is to make with different metal materials that described shielding casing and first compresses shell fragment, and wherein, described first compresses shell fragment is made by stainless steel.
CNB2006100414271A 2006-09-01 2006-09-01 Electric connector and manufacture method thereof Expired - Fee Related CN100555767C (en)

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CNB2006100414271A CN100555767C (en) 2006-09-01 2006-09-01 Electric connector and manufacture method thereof
US11/899,190 US7670178B2 (en) 2006-09-01 2007-09-04 Electrical connectors with improved engaging arms

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JP2010251319A (en) 2009-04-15 2010-11-04 Chou Hsien Tsai Socket structure with duplex electrical connection
CN201966403U (en) 2010-12-15 2011-09-07 富士康(昆山)电脑接插件有限公司 Cable connector assembly
CN103367986B (en) * 2013-07-17 2017-12-12 连展科技电子(昆山)有限公司 Electric connector
CN104347974B (en) * 2013-08-09 2017-03-08 富士康(昆山)电脑接插件有限公司 Micro coaxial cable connector assembly
TW202013827A (en) * 2018-09-27 2020-04-01 仁寶電腦工業股份有限公司 Receptacle connector
CN112636094B (en) * 2020-10-19 2022-10-11 立讯精密工业股份有限公司 Cable connector

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