CN100555767C - Electric connector and manufacture method thereof - Google Patents
Electric connector and manufacture method thereof Download PDFInfo
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- CN100555767C CN100555767C CNB2006100414271A CN200610041427A CN100555767C CN 100555767 C CN100555767 C CN 100555767C CN B2006100414271 A CNB2006100414271 A CN B2006100414271A CN 200610041427 A CN200610041427 A CN 200610041427A CN 100555767 C CN100555767 C CN 100555767C
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- 238000000034 method Methods 0.000 title claims description 8
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 238000003466 welding Methods 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 230000013011 mating Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 2
- 239000012634 fragment Substances 0.000 claims 17
- 238000003825 pressing Methods 0.000 abstract description 23
- 238000003780 insertion Methods 0.000 abstract description 3
- 230000037431 insertion Effects 0.000 abstract description 3
- 238000003032 molecular docking Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Abstract
一种电连接器及其制造方法,所述电连接器包括绝缘本体、收容于绝缘本体内的若干导电端子、包覆于绝缘本体外围的遮蔽壳体及一对抵压弹片,其中,遮蔽壳体设有一收容空间,所述绝缘本体设有延伸入收容空间的舌板,所述舌板设有若干收容导电端子的收容槽,所述抵压弹片设有延伸入收容空间内的接触臂,所述接触臂用以与对接连接器相配合。所述抵压弹片由不锈钢制成并通过镭射焊接的方式与遮蔽壳体结合为一体,如此设置,所述抵压弹片具有高耐插拔性,提高了电连接器的插接稳定性。
An electrical connector and a manufacturing method thereof, the electrical connector includes an insulating body, a plurality of conductive terminals accommodated in the insulating body, a shielding shell covering the periphery of the insulating body, and a pair of pressing elastic pieces, wherein the shielding shell The insulating body is provided with a receiving space, the insulating body is provided with a tongue plate extending into the receiving space, the tongue plate is provided with a plurality of receiving grooves for receiving conductive terminals, and the pressing elastic piece is provided with a contact arm extending into the receiving space, The contact arm is used to match with the butt connector. The pressing shrapnel is made of stainless steel and integrated with the shielding shell by laser welding. In this way, the pressing shrapnel has high resistance to plugging and unplugging, which improves the insertion stability of the electrical connector.
Description
【技术领域】 【Technical field】
本发明涉及一种电连接器及其制造方法。The invention relates to an electrical connector and a manufacturing method thereof.
【背景技术】 【Background technique】
为了保证电连接器与对接插头的稳定插接以提高信号传输的稳定性,通常电连接器的遮蔽壳体上会设置一对抵压弹片,相应地,对接插头设有与抵压弹片相扣合的配合孔。上述类型的电连接器可参考通用串行总线(Universal Serial Bus,USB)连接器,现有技术中的USB连接器通常包括绝缘本体,收容于绝缘本体内的若干导电端子及包覆于绝缘本体外的遮蔽壳体,其中,所述遮蔽壳体设有一收容空间及分别自遮蔽壳体上、下表面延伸入上述收容空间内的一对抵压弹片,所述抵压弹片用以与对接插头配合,所述抵压弹片由遮蔽壳体冲压形成。然而,随着对接插头与USB连接器之间的频繁插接,对抵压弹片的耐插拔性能提出更高的要求,为了解决上述问题,业界常采用的方法是将抵压弹片改为由耐插拔性能较强的材料(如不锈钢)制成,然而,由于抵压弹片与遮蔽壳体的其他部分为一体设置,这样一来,遮蔽壳体的其他部分也势必会采用与抵压弹片相同的材料,如此设置,增加了电连接器的成本,不利于大量制造。In order to ensure the stable insertion of the electrical connector and the mating plug to improve the stability of signal transmission, usually a pair of pressing shrapnels are provided on the shielding shell of the electrical connector. matching holes. The above-mentioned types of electrical connectors can refer to Universal Serial Bus (USB) connectors. The USB connectors in the prior art usually include an insulating body, a number of conductive terminals accommodated in the insulating body and a plurality of conductive terminals covered in the insulating body. The outer shielding shell, wherein, the shielding shell is provided with a receiving space and a pair of pressing elastic pieces respectively extending from the upper and lower surfaces of the shielding shell into the above-mentioned receiving space, and the pressing elastic pieces are used to connect with the docking plug In cooperation, the pressing elastic piece is stamped and formed by the shielding shell. However, with the frequent insertion between the docking plug and the USB connector, higher requirements are placed on the resistance to plugging and unplugging of the compression shrapnel. In order to solve the above problems, the industry often adopts a method of changing the compression shrapnel It is made of a material (such as stainless steel) with strong resistance to plugging and unplugging. However, since the resisting shrapnel is integrated with other parts of the shielding shell, the other parts of the shielding shell are bound to use the same resistance as the resisting shrapnel. The same material, so set, increases the cost of the electrical connector, which is not conducive to mass production.
因此,有必要对现有的电连接器及其制造方法进行改进以克服上述缺陷。Therefore, it is necessary to improve the existing electrical connector and its manufacturing method to overcome the above-mentioned defects.
【发明内容】 【Content of invention】
本发明的主要目的在于提供一种成本较低的电连接器及其制造方法。The main purpose of the present invention is to provide a low-cost electrical connector and its manufacturing method.
为实现上述目的,本发明采用如下技术方案:一种电连接器,其包括绝缘本体、固持于绝缘本体内的导电端子及遮蔽壳体,其中遮蔽壳体设有一收容空间及位于收容空间外围的外表面,所述导电端子设有延伸入收容空间内的接触部,所述遮蔽壳体的至少一外表面设有与收容空间连通的第一开口,所述电连接器还设有组装于遮蔽壳体上的第一抵压弹片,所述第一抵压弹片设有对应于第一开口且延伸入收容空间内的第一接触臂。In order to achieve the above object, the present invention adopts the following technical solutions: an electrical connector, which includes an insulating body, a conductive terminal held in the insulating body, and a shielding shell, wherein the shielding shell is provided with a receiving space and is located on the periphery of the receiving space. On the outer surface, the conductive terminal is provided with a contact portion extending into the receiving space, at least one outer surface of the shielding shell is provided with a first opening communicating with the receiving space, and the electrical connector is also provided with a The first resisting elastic piece on the housing is provided with a first contact arm corresponding to the first opening and extending into the receiving space.
一种电连接器的制造方法,其包括如下步骤:提供绝缘本体;提供至少一根导电端子,将导电端子固持于绝缘本体内;提供遮蔽壳体,所述遮蔽壳体设置外表面及由外表面围成的收容空间,其中,至少一外表面设置与收容空间连通的第一开口,所述导电端子设置延伸入收容空间内的接触部;及提供第一抵压弹片,将该第一抵压弹片焊接于遮蔽壳体上,第一抵压弹片设置自第一开口延伸入收容空间的第一接触臂。A method of manufacturing an electrical connector, comprising the following steps: providing an insulating body; providing at least one conductive terminal, and holding the conductive terminal in the insulating body; providing a shielding shell, the shielding shell is provided with an outer surface and A storage space surrounded by surfaces, wherein at least one outer surface is provided with a first opening communicating with the storage space, and the conductive terminal is provided with a contact portion extending into the storage space; and a first resisting elastic piece is provided, and the first resisting The pressing elastic piece is welded on the shielding shell, and the first pressing elastic piece is provided with a first contact arm extending from the first opening into the receiving space.
相较于现有技术,本发明的第一抵压弹片与遮蔽壳体分开设置,所述第一抵压弹片与遮蔽壳体可以采用不同的材料,从而降低了电连接器的成本。Compared with the prior art, the first pressing elastic piece and the shielding shell of the present invention are provided separately, and the first pressing elastic piece and the shielding shell can be made of different materials, thereby reducing the cost of the electrical connector.
【附图说明】 【Description of drawings】
图1是本发明电连接器的立体组合图。FIG. 1 is a three-dimensional assembled view of the electrical connector of the present invention.
图2是本发明电连接器另一角度的立体组合图。Fig. 2 is a three-dimensional assembled view of the electrical connector of the present invention from another angle.
图3是本发明电连接器的立体分解示意图。FIG. 3 is an exploded perspective view of the electrical connector of the present invention.
图4是本发明电连接器另一角度的立体分解示意图。FIG. 4 is an exploded perspective view of the electrical connector of the present invention from another angle.
【具体实施方式】 【Detailed ways】
请参照图1至图4所示,本发明电连接器100在本实施方式中为USB连接器,所述电连接器100包括:绝缘本体1、固定于绝缘本体1内的导电端子2、遮蔽壳体3及与遮蔽壳体3相配合的一对抵压弹片4。1 to 4, the
绝缘本体1包括一基部11及自基部11向前延伸的舌板12,所述基部11设有一顶面111、两侧部112及后表面113,其中,所述顶面111中部靠近后表面113处设有一凸块114及位于凸块114两端的凹口115,所述两侧部112均设有一与遮蔽壳体3相配合的固持槽116;所述舌板12设有一略低于顶面111的上端面121及与上端面121相对的下端面122,所述下端面122设有若干平行设置的收容槽123,这些收容槽123进一步延伸至基部11的后表面113。The
所述导电端子2包括一固定部22、自固定部22一端向前延伸的接触部21及自固定部22另一端垂直弯折的焊接部23,所述固定部22与绝缘本体1的基部11相固持,所述接触部21收容于收容槽123内并突出于舌板12的下端面122,所述焊接部23延伸出绝缘本体1外,用以焊接于电路板上(未图示)。The
所述遮蔽壳体3设有一收容空间34及位于收容空间34外围且与收容空间34直接连通的外表面,所述外表面包括上表面31、下表面32及连接上、下表面31、32的两侧面33,所述收容空间34由上、下表面31、32及两侧面33围成,所述舌板12位于该收容空间34内。所述上、下表面31、32分别设有两第一、第二开口311、321及位于第一、第二开口311、321后端的第一、第二凸点312、322,所述上表面31后端还设有与凸块114相配合的缺口313,及与凹口115配合的一对凸片314;所述两侧面33均设有一延伸入收容空间34内的支持片331,及与固持槽116配合的固定片332。The
所述抵压弹片4包括结构相同的第一、第二抵压弹片41、42,其中,第一抵压弹片41包括第一固持部411、及自第一固持部411两侧向同一方向延伸的一对第一接触臂412,所述第一固持部411设有与第一凸点312配合的两第一配合孔413;所述第二抵压弹片42包括第二固持部421、及自第二固持部421两侧向同一方向延伸的一对第二接触臂422,所述第二固持部421设有与第二凸点322配合的两第二配合孔423;所述第一、第二接触臂412、422分别自第一、第二开口311、321延伸入收容空间34内,用以与对接连接器配合。The pressing
请参照图1至图4所示,组装时,首先,将导电端子2自绝缘本体1的后表面113安装至绝缘本体1内;其次,将遮蔽壳体3套接于绝缘本体1上,其中,所述舌板12位于收容空间34内,导电端子2的接触部21收容于收容槽123内并突出于舌板12的下端面122;再次,将抵压弹片4安装于遮蔽壳体3上,其中,所述第一、第二抵压弹片41、42的第一、第二配合孔413、423分别套接于第一、第二凸点312、322上,此时,第一固持部411位于上表面31的上部、第二固持部421位于下表面的下部,所述第一、第二接触臂412、422分别自第一、第二开口311、321延伸入收容空间34内;最后,利用镭射焊接技术使第一、第二凸点312、322分别与第一、第二配合孔413、423之间产生高频摩擦,使第一、第二凸点312、322熔化于第一、第二配合孔413、423内,从而将抵压弹片4与遮蔽壳体3结合为一体。Please refer to Figures 1 to 4, when assembling, first, install the
相较于现有技术,抵压弹片4与遮蔽壳体3分开设置,所述抵压弹片4由不锈钢制成,使第一、第二接触臂412、422具有较好的弹性及耐插拔性能;所述遮蔽壳体3由成本较低的另一金属材料制成,所述抵压弹片与遮蔽壳体用镭射焊接的方法结合为一体,如此设置,降低了电连接器的制造成本。Compared with the prior art, the
本实施方式中电连接器100是以平躺状(对接框口的长度大于其高度)焊接于电路板上;诚然,本发明的其他实施方式中也可以将电连接器翻转90度,即以竖直状(对接框口的长度小于其高度)焊接于电路板上,此时,抵压弹片4是与遮蔽壳体3的两侧面配合,上述结构同样可以达到本发明的目的。In this embodiment, the
Claims (10)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CNB2006100414271A CN100555767C (en) | 2006-09-01 | 2006-09-01 | Electric connector and manufacture method thereof |
US11/899,190 US7670178B2 (en) | 2006-09-01 | 2007-09-04 | Electrical connectors with improved engaging arms |
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CNB2006100414271A CN100555767C (en) | 2006-09-01 | 2006-09-01 | Electric connector and manufacture method thereof |
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CN101136524A CN101136524A (en) | 2008-03-05 |
CN100555767C true CN100555767C (en) | 2009-10-28 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010251319A (en) | 2009-04-15 | 2010-11-04 | Chou Hsien Tsai | Socket structure with duplex electrical connection |
CN201966403U (en) | 2010-12-15 | 2011-09-07 | 富士康(昆山)电脑接插件有限公司 | Cable connector assembly |
CN103367986B (en) * | 2013-07-17 | 2017-12-12 | 连展科技电子(昆山)有限公司 | Electric connector |
CN104347974B (en) * | 2013-08-09 | 2017-03-08 | 富士康(昆山)电脑接插件有限公司 | Micro coaxial cable connector assembly |
TW202013827A (en) * | 2018-09-27 | 2020-04-01 | 仁寶電腦工業股份有限公司 | Receptacle connector |
CN112636094B (en) * | 2020-10-19 | 2022-10-11 | 立讯精密工业股份有限公司 | Cable connector |
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Owner name: FUYU ELECTRONIC TECHNOLOGY (HUAI AN) CO., LTD. Free format text: FORMER OWNER: FOXCONN (KUNSHAN) COMPUTER CONNECTOR CO., LTD. Effective date: 20120427 |
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Effective date of registration: 20120427 Address after: 215316 No. 999 North Gate Road, Kunshan, Jiangsu, Yushan Co-patentee after: Hon Hai Precision Industry Co., Ltd. Patentee after: Fu Yu Electronic Technology (Huaian) Co., Ltd. Address before: 215316 No. 999 North Gate Road, Kunshan, Jiangsu, Yushan Co-patentee before: Hon Hai Precision Industry Co., Ltd. Patentee before: Fushikang (Kunshan) Computer Connectors Co., Ltd. |
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Granted publication date: 20091028 Termination date: 20150901 |
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