CN100542726C - A kind of steep-pitch thread manufacture method - Google Patents

A kind of steep-pitch thread manufacture method Download PDF

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Publication number
CN100542726C
CN100542726C CNB2007100543794A CN200710054379A CN100542726C CN 100542726 C CN100542726 C CN 100542726C CN B2007100543794 A CNB2007100543794 A CN B2007100543794A CN 200710054379 A CN200710054379 A CN 200710054379A CN 100542726 C CN100542726 C CN 100542726C
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tooth
pitch
cuttves
cutter
thread
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CN101298107A (en
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张永红
姚龙涛
王智敏
赵宗立
白保华
梁志理
陶会敏
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CITIC Heavy Industries Co Ltd
Luoyang Mining Machinery and Engineering Design Institute Co Ltd
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CITIC Heavy Industries Co Ltd
Luoyang Mining Machinery and Engineering Design Institute Co Ltd
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Abstract

A kind of steep-pitch thread manufacture method belongs to machine-processed technology field, and the numerically controlled lathe that its manufacture method selection has the machining screw function comprises for basis processing coarse pitch internal and external screw thread manufacture method: 1) starting point control method according to this.2) delamination method rough machining method.3) thread segment locus of points method fine finishining shaping method.The manufacture method of the outer saw-tooth thread of rotor is: 1. determine datum mark, carve datum line, the tool setting centering.2. threading shape line is pressed the drawing inspection.3. add cutter with 90 ° of machines adorning 35 ° of rough turn blades of rhombus, adopt the delamination method, the rough threading groove guarantees peripheral surplus 1mm.4. same lathe tool, be changed to the finish turning blade, adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining external screw thread profile.5. with profile of tooth section template check profile of tooth, with tooth pitch model check tooth pitch.

Description

A kind of steep-pitch thread manufacture method
Technical field
The invention belongs to machine-processed technology field, specially refer to a kind of steep-pitch thread manufacture method.
Background technology
No matter the processing of steep-pitch thread is to use machine tool or Digit Control Machine Tool, and the turning machining screw generally adopts moulding cutter processing and forming.The precision of screw thread, tooth form and tooth-face roughness all have direct relation with good, the evil idea that the thread forming lathe tool is selected for use.According to the size and the required precision of pitch, adopt one, two or three cutter, divide thick, smart two go on foot and carry out.When rough turn, point of a knife is narrower; During finish turning, point of a knife is wide must to be equated with thread groove width, takes directly to advance method, microfeed, and low speed turning, or adopt and tiltedly advance formula feed mode, one-sided sword cutting workpiece.Because the moulding cutter adds man-hour, cutter and workpiece contact area are big, are easy to generate the cutter that shakes, and cutter easy damaged and wearing and tearing, need frequent sharpening tool changing, therefore, guarantee the tooth form precision and the tooth-face roughness requirement of screw thread, and difficulty is very big.
Summary of the invention
Because there is above-mentioned processing problems in steep-pitch thread, the present invention has designed a kind of steep-pitch thread manufacture method, utilize the screw chasing function of numerically controlled lathe, the use machine adds lathe tool, utilization delamination method rough machining method and cross section locus of points method fine finishining shaping method processing steep-pitch thread, this manufacturing technology can be selected rational cutting parameter according to cutting state, solved the problem that lathe shakes cutter, forges a knife, avoided operative employee's cutter grinding work, guarantee crudy, significantly improved working (machining) efficiency.
Described steep-pitch thread manufacture method, the numerically controlled lathe that its manufacture method selection has the machining screw function comprises for basis processing coarse pitch internal and external screw thread manufacture method according to this:
1), starting point control method
Coarse pitch internal and external screw thread workpiece to be processed, inside and outside circle is rough turn finish after, by the spindle of numerical control lathe location, determine workpiece screw initial thread position, the record start position data, in the numerically controlled lathe program, import start position data, determine datum mark, carve datum line, the tool setting centering, every processing one cutter is a benchmark with the original position all the time, remains unchanged;
2), delamination method rough machining method
When being meant roughing, the delamination method in layer removes the process of screw-type groove blank material, according to the cutter difference of selecting for use, it has dual mode one to be meant to select cutoff tool or grooving cutter for use, process behind one deck again to feed radially with some cuttves vertically earlier and begin to process down one deck, be still vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, repeatedly cyclic process up to the roughing of screw-type groove till the size; One is meant and selects for use inside and outside circular knitting machine to add lathe tool feed several times radially earlier, be worked into certain depth, process this depth layer with some cuttves vertically again, radially process some cuttves again behind certain depth, process some cuttves more vertically, with the method repeatedly cyclic process up to the roughing of screw-type groove till the size, whole process spindle speed is constant.
3), thread segment locus of points method fine finishining shaping method
Thread segment is made of three straightways, and each bar line can be divided into some points again, and distance is between points decided according to the cutter situation, and cutter is walked helix along these some positions and just formed the screw thread profile, cross section locus of points method forming technique that Here it is; For guaranteeing strict screw thread form tolerance and tooth-face roughness, select for use 90 ° of machines adorning 35 ° of rhombus finish turning blades to add cutter, keep with the same speed of mainshaft of roughing, adopt locus of points method fine finishining shaping method in cross section to carry out semifinishing and fine finishining; According to flute profile size and roughness requirement, determine the feeding of each cutter, accurately control residual quantity, promptly the residual peak height between two cuttves is less than certain value, thereby the size of groove and surface roughness are guaranteed fully; In strict accordance with the accurate tool setting of original position, with profile of tooth section template final inspection profile of tooth, with tooth pitch model check tooth pitch.
Described steep-pitch thread manufacture method, saw-tooth thread, pitch were that the method for 75mm, the dark 41mm of tooth form is in it processed 45 °:
1., by spindle of numerical control lathe location, determine the workpiece to be processed original position, the record start position data is imported start position data in numerical control range of driving preface;
2., determine datum mark, carve datum line, the tool setting centering;
3., threading shape line, press drawing design review (check) (DR) and proofread and correct;
4., use ISCAR overlord cutter---the grooving cutter that 14.5mm is wide, adopt earlier vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, be still vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, cyclic process is up to the delamination method of screw-type groove roughing till the size repeatedly, the rough threading groove guarantees allowance 1mm;
5., use 90 ° of machines adorning 35 ° of rhombus finish turning blades to add cutter, maintenance is with the same speed of mainshaft of roughing, require and the cutter fillet according to flute profile size and roughness, determine that the feeding between two cuttves is 0.25mm, residual peak height between two cuttves is less than 0.007 value, thereby the size of groove and surface roughness are guaranteed fully; Promptly adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining internal thread profile;
6., with interior saw-tooth shaped cross section model check profile of tooth, with tooth pitch model check tooth pitch.
Described steep-pitch thread manufacture method, the method that its processing 45 ° of outer saw-tooth threads, pitch are 75mm, the dark 41mm of tooth form is:
1., by spindle of numerical control lathe location, determine the workpiece to be processed original position, the record start position data is imported start position data in numerical control range of driving preface;
2., determine datum mark, carve datum line, the tool setting centering;
3., threading shape line, press the drawing inspection and proofread and correct;
4., select for use 90 ° of machines adorning 35 ° of rough turn blades of rhombus to add cutter, earlier feed several times radially are worked into certain depth, process this depth layer with some cuttves vertically again; Radially process some cuttves equally again behind certain depth, process some cuttves more vertically, with the method repeatedly cyclic process up to the roughing of screw-type groove till the size, whole process spindle speed is constant.Adopt the delamination method, the rough threading groove guarantees peripheral surplus 1mm;
5., same as lathe tool, be changed to the finish turning blade, maintenance is with the same speed of mainshaft of roughing, require and the cutter fillet according to flute profile size and roughness, determine that the feeding between two cuttves is 0.25mm, residual peak height between two cuttves is less than 0.007 value, thereby the size of groove and surface roughness are guaranteed fully; In strict accordance with the accurate tool setting of original position, promptly adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining external screw thread profile.
6., with outer saw-tooth shaped cross section model check profile of tooth, with tooth pitch model check tooth pitch.
Owing to taked aforesaid technical scheme, the present invention has following superiority:
1), no matter be external screw thread or internal thread, no matter the thread segment shape is how, pitch has much, can adopt the steep-pitch thread manufacture method.
2), adopt the steep-pitch thread manufacture method, do not need the moulding cutter, processing technology is good, steady quality.
3), worked out the relevant parameters cyclic program at whole thick, the fine finishining process of steep-pitch thread, contents of program and occupation mode have nothing in common with each other.Starting point, the autofeed of terminal point, the contents such as control of withdrawing have been comprised in the program.
4), adopt the steep-pitch thread manufacture method, guaranteed the tooth form precision and the tooth-face roughness of screw thread, its machining accuracy has reached designing requirement fully, manufacture level reaches world-class levels, has to use widely and promotional value.
The specific embodiment
Below provide one and make example.Large scale saw-tooth thread pair is made up of snap ring, adjustment ring, rotor, and workpiece features and specification requirement are:
Snap ring: 5420 kilograms of weight, material ZG30NIiCrMo, cylindrical φ 3310, interior zigzag screw S2870 * 75, high by 225.4.
Adjust ring: 21773 kilograms of weight, material ZG30NIiCrMo, foreign side 4272, cylindrical φ 4060, interior zigzag screw S2870 * 75, high 561mm.
Rotor: 19590 kilograms of weight, material ZG30NIiCrMo, outer saw-tooth thread S2870 * 75, high 1985mm.
These three all have the large-scale 45 ° of saw-tooth threads in S2870 * 75, pitch 75mm, the dark 41mm of tooth form, tooth-face roughness , three are equipped, and the start bit of screw thread is equipped with strict requirement, and needs finishing screw thread two ends The initial segment.Specification requirement: with profile of tooth section template control profile of tooth, with tooth pitch model control tooth pitch.
One, process program determines
Determine lathe: main shaft has encoder, can carry out the numerically controlled lathe that main spindle's is measured.
1), for the processing of adjusting ring, snap ring screw thread:
Use the wide grooving cutter of ISCAR overlord cutter 14.5mm, processing vertically earlier, cutting-in 0.30mm, cutting width first cutter is that cutter is wide, second cutter is wide less than cutter, after processing one deck with some cuttves, begin to process down one deck to feed 0.30mm radially again, be still vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, repeatedly cyclic process up to the roughing of screw-type groove till the size, guarantee allowance 1mm, delamination roughing, whole process spindle speed is constant;
90 ° of machines that 35 ° of rhombus finish turning blades are adorned in use add cutter, maintenance is with the same speed of mainshaft of roughing, require and the cutter fillet according to flute profile size and roughness, determine that the feeding between two cuttves is 0.25mm, residual peak height between two cuttves is less than 0.007 value, thereby the size of groove and surface roughness are guaranteed fully; In strict accordance with the accurate tool setting of original position,,, promptly adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining internal thread profile with tooth pitch model check tooth pitch with profile of tooth section template final inspection profile of tooth.
The processing method of adjusting saw-tooth thread in ring, the snap ring is:
1., determine datum mark, carve datum line, the tool setting centering;
2., threading shape line, press the drawing inspection;
3., use ISCAR overlord cutter--the grooving cutter that 14.5mm is wide, adopt the delamination method, the rough threading groove guarantees peripheral surplus 1mm;
4., use 90 ° of machines adorning 35 ° of rhombus finish turning blades to add cutter, adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining screw thread profile;
5., with profile of tooth section template check profile of tooth, with tooth pitch model check tooth pitch.
2), for the processing of rotor screw thread:
Workpiece is higher, machine ram and cutter are outstanding long deeply during processing, use grooving cutter easily to shake cutter, therefore thick, fine finishining all selects for use 90 ° of machines adorning 35 ° of rhombus finish turning blades to add cutter, adopts delamination method rough machining method rough threading, promptly along clino-diagonal to feed, each feeding 0.25mm is worked into the 1.5mm degree of depth, changes axial feed into, and carry out high-rate cutting with the axial feeding of 0.4mm, be cut to depth of threat according to this; The cutting output of each feeding is less, and thickness of cutting is bigger, and when excising the metal of as much, cutting force is less, and lathe does not shake, the stock-removing efficiency height;
Slightly, fine finishining all uses samely as cutter, just blade is thick, smart different; Slightly, same speed of mainshaft 12r/min is adopted in fine finishining.Require and the cutter fillet according to flute profile size and roughness, determine that the feeding between two cuttves is 0.25mm, the residual peak height between two cuttves is less than 0.007 value, thereby the size of groove and surface roughness are guaranteed fully; In strict accordance with the accurate tool setting of original position, promptly adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining external screw thread profile.
Profile of tooth and tooth pitch are all by programme-control, with profile of tooth section template check profile of tooth, with tooth pitch model check tooth pitch.
The processing method of the outer saw-tooth thread of rotor is:
1., determine datum mark, carve datum line, the tool setting centering;
2., threading shape line, press the drawing inspection;
3., add cutter, adopt the delamination method, the rough threading groove guarantees peripheral surplus 1mm with 90 ° of machines adorning 35 ° of rough turn blades of rhombus;
4., same as lathe tool, be changed to the finish turning blade, adopt cross section locus of points method fine finishining shaping technology, half precision method, fine finishining external screw thread profile;
5., with profile of tooth section template check profile of tooth, with tooth pitch model check tooth pitch.

Claims (3)

1, a kind of steep-pitch thread manufacture method is characterized in that: the numerically controlled lathe that this manufacture method selection has the machining screw function comprises for basis processing coarse pitch internal and external screw thread manufacture method according to this:
1), starting point control method
Coarse pitch internal and external screw thread workpiece to be processed, inside and outside circle is rough turn finish after, by the spindle of numerical control lathe location, determine workpiece screw initial thread position, the record start position data, in the numerically controlled lathe program, import start position data, determine datum mark, carve datum line, the tool setting centering, every processing one cutter is a benchmark with the original position all the time, remains unchanged;
2), delamination method rough machining method
When being meant roughing, the delamination method in layer removes the process of screw-type groove blank material, according to the cutter difference of selecting for use, it has dual mode one to be meant to select cutoff tool or grooving cutter for use, process behind one deck again to feed radially with some cuttves vertically earlier and begin to process down one deck, be still vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, repeatedly cyclic process up to the roughing of screw-type groove till the size; One is meant and selects for use inside and outside circular knitting machine to add lathe tool feed several times radially earlier, be worked into certain depth, process this depth layer with some cuttves vertically again, radially process some cuttves again behind certain depth, process some cuttves more vertically, with the method repeatedly cyclic process up to the roughing of screw-type groove till the size, whole process spindle speed is constant;
3), thread segment locus of points method fine finishining shaping method
Thread segment is made of three straightways, and each bar line can be divided into some points again, and distance is between points decided according to the cutter situation, and cutter is walked helix along these some positions and just formed the screw thread profile, cross section locus of points method forming technique that Here it is; For guaranteeing strict screw thread form tolerance and tooth-face roughness, select for use 90 ° of machines adorning 35 ° of rhombus finish turning blades to add cutter, keep with the same speed of mainshaft of roughing, adopt locus of points method fine finishining shaping method in cross section to carry out semifinishing and fine finishining; According to flute profile size and roughness requirement, determine the feeding of each cutter, accurately control residual quantity, promptly the residual peak height between two cuttves is less than certain value, thereby the size of groove and surface roughness are guaranteed fully; In strict accordance with the accurate tool setting of original position, with profile of tooth section template final inspection profile of tooth, with tooth pitch model check tooth pitch.
2, steep-pitch thread manufacture method as claimed in claim 1 is characterized in that: saw-tooth thread, pitch were that the method for 75mm, the dark 41mm of tooth form is in it processed 45 °:
1., by spindle of numerical control lathe location, determine the workpiece to be processed original position, the record start position data is imported start position data in numerical control range of driving preface;
2., determine datum mark, carve datum line, the tool setting centering;
3., threading shape line, press drawing design review (check) (DR) and proofread and correct;
4., use ISCAR overlord cutter---the grooving cutter that 14.5mm is wide, adopt earlier vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, be still vertically to process behind one deck again to feed radially and begin to process down one deck with some cuttves, cyclic process is up to the delamination method of screw-type groove roughing till the size repeatedly, the rough threading groove guarantees allowance 1mm;
5., use 90 ° of machines adorning 35 ° of rhombus finish turning blades to add cutter, maintenance is with the same speed of mainshaft of roughing, require and the cutter fillet according to flute profile size and roughness, determine that the feeding between two cuttves is 0.25mm, residual peak height between two cuttves is less than 0.007 value, thereby the size of groove and surface roughness are guaranteed fully; Promptly adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining internal thread profile;
6., with interior saw-tooth shaped cross section model check profile of tooth, with tooth pitch model check tooth pitch.
3, steep-pitch thread manufacture method as claimed in claim 1 is characterized in that: the method that its processing 45 ° of outer saw-tooth threads, pitch are 75mm, the dark 41mm of tooth form is:
1., by spindle of numerical control lathe location, determine the workpiece to be processed original position, the record start position data is imported start position data in numerical control range of driving preface;
2., determine datum mark, carve datum line, the tool setting centering;
3., threading shape line, press the drawing inspection and proofread and correct;
4., select for use 90 ° of machines adorning 35 ° of rough turn blades of rhombus to add cutter, earlier feed several times radially are worked into certain depth, process this depth layer with some cuttves vertically again; Radially process some cuttves equally again behind certain depth, process some cuttves more vertically, with the method repeatedly cyclic process up to the roughing of screw-type groove till the size, whole process spindle speed is constant; Adopt the delamination method, the rough threading groove guarantees peripheral surplus 1mm;
5., same as lathe tool, be changed to the finish turning blade, maintenance is with the same speed of mainshaft of roughing, require and the cutter fillet according to flute profile size and roughness, determine that the feeding between two cuttves is 0.25mm, residual peak height between two cuttves is less than 0.007 value, thereby the size of groove and surface roughness are guaranteed fully; In strict accordance with the accurate tool setting of original position, promptly adopt cross section locus of points method fine finishining shaping method, semifinishing, fine finishining external screw thread profile;
6., with outer saw-tooth shaped cross section model check profile of tooth, with tooth pitch model check tooth pitch.
CNB2007100543794A 2007-04-30 2007-04-30 A kind of steep-pitch thread manufacture method Active CN100542726C (en)

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