CN100521984C - Tobacco leaf automatically boxing storage method - Google Patents
Tobacco leaf automatically boxing storage method Download PDFInfo
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- CN100521984C CN100521984C CNB2006100110238A CN200610011023A CN100521984C CN 100521984 C CN100521984 C CN 100521984C CN B2006100110238 A CNB2006100110238 A CN B2006100110238A CN 200610011023 A CN200610011023 A CN 200610011023A CN 100521984 C CN100521984 C CN 100521984C
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Abstract
The invention discloses a storing method of tobacco automate-box, which comprises the following steps: loading quantitative tobacco leaf; adding cover; weighing; recording information; placing in the warehouse; storing and tracing information; taking out after enough reserving time; removing cover to record information; sending the box to subsequent turning-over feeding procedure. The invention guarantees the technological quality of subsequent throwing, which realizes optimum management for entire procedures and equipments.
Description
Technical field
The invention belongs to tobacco leaf storing mode technical field.
Background technology
Reinforced processing to tobacco leaf in the traditional handicraft is with loose, the heating and moistening of sheet cigarette process, and storage certain hour in material back is sent into the chopping manufacturing procedure again in the adding.At first, the tobacco leaf of expecting in the adding must be through the storage of certain hour, and some character that reach tobacco leaf itself are improved, and as the alcoholization of tobacco leaf, the absorption of feed liquid, the balance of material moisture content etc., this is called the modified process of tobacco leaf; Secondly, by the multiple formulations raw material is stored at the same space,, different tobacco formulations can be carried out ratio and mix in conjunction with rational discharge method; The 3rd, by the tobacco leaf storage, can regulate production capacity with balance front and back operation.For reaching above-mentioned technology purpose, the traditional handicraft method is to adopt the storage cabinet that tobacco leaf is stored, and storage cabinet list cabinet reserves are general all more than 3000kg, be satisfy produce continuously, efficient, generally be provided with and store up cabinet at least more than three.
Because different cigarette raw materials are in the process of operations such as loosening and gaining moisture, leaf silk drying, different machined parameters, condition influence different to the tobacco leaf of different quality characteristic, " grouping Processing processing " thinking has been proposed in the industry in recent years, the specific aim feeding technique has also been proposed in Chinese patent CN1209051C, it can make the harmony that becomes of each grade tobacco leaf of the not necessarily harmony that chemical composition is different in the cigarette composition, but still the different classes of tobacco leaf that has added different specific aim feed liquids need be stored respectively; We find that the tobacco leaf of different quality characteristic absorbs the needed technology storage time existence of specific aim feed liquid than big-difference simultaneously, general storage 2～6 hours, the combination of some special tobacco leaf and special feed liquid even need reach 24 hours most and just can reach the optimal absorption effect, therefore need a large amount of memory spaces, satisfy the modified process of tobacco leaf.
Above-mentionedly on primary processing line, adopt traditional Da Chu cabinet to store tobacco leaf to have following drawback at least for finishing tobacco leaf modifier treatment process:
1. adopt storage cabinet leaves storage mode, the raw material storage must be stored by module or brand.Because the capacity of each leaf storing cabinet is all bigger, utilize conveyer belt to carry out tobacco leaf module when integrated, must guarantee that the flow of each module proportioning is accurate, material is even; Again because the technological requirement of leaves storage, leaf storing cabinet can not be taked the pattern that outes while advancing, if the material of leaf storing cabinet has not gone out, then the material of subsequent production just can not enter this storage cabinet, and discharging time is longer, can't carry out feed supplement during discharging; In case certain batch of required module smoked sheet kind more for a long time, will have a large amount of leaf storing cabinets occupied, utilization rate of equipment and installations reduces greatly, produces to be connected and causes bigger pause, must increase the quantity of slow cabinet, then takes up an area of and will enlarge rapidly.
2. adopt cabinet type leaves storage mode, can send into any one storage cabinet if realize material, carrying out sheet cigarette module when integrated, the material that allocate some from any storage cabinet is mixed, composition leaf group little module, and transport path is intricate.Therefore, adopt cabinet type leaves storage that stability, complexity, the reliability of Production Scheduling System have been proposed very high requirement, wherein arbitrary link goes wrong, and all will influence the normal operation of production of cigarettes.So cabinet type leaves storage mode lacks flexibility.
3. cabinet type leaves storage floor space is big, and the weight of equipment own is huge, is difficult to the factory building height spatial development.
Summary of the invention
Purpose of the present invention provides a kind of modified time of blade that can control the different quality characteristics more exactly for the deficiency that solves above-mentioned prior art existence just, stop the uneven limitation of blade suction time big because of storage cabinet volume, that the input and output material time difference brings more greatly, the processing quality of the follow-up throwing of assurance, sheet cigarette module is integrated and be mixed flexibly, precision is high, save memory space, can simplify process control procedure, automaticity height, make technology, quality, production, the equipment of primary processing line realize the tobacco leaf automatically boxing storage method of optimal management.
The objective of the invention is to be achieved through the following technical solutions.
(1) quantitatively vanning: the smoke box that tobacco leaf is packed into and sent into continuously from pipeline by the amount of setting;
(2) chest add a cover, weighing and recorded information: add a cover and use the electronic weighing device that is connected with information management system to weigh on conveying circuit, for the smoke box of the tobacco leaf of having packed into, information management system is noted the electronic weighing device signal transmitted automatically and information is write electronic tag or prints bar code, electronic tag be pre-installed on the smoke box or write information after refill on the smoke box, bar code pastes on the smoke box;
(3) warehouse-in, store and trace information: the smoke box that will build and be equipped with electronic tag or be pasted with bar code is sent into automatically with conveying equipment and is stored official hour in the tiered warehouse facility, and information management system is carried out tracing management;
(4) outbound: information management system needs control by production, and the smoke box that will meet the demands in the storage time is sent from overhead tiered warehouse facility automatically;
(5) get lid and recorded information: on conveying circuit, take off the smoke box lid, and, confirm by the information that read write line is read each outbound smoke box;
(6) mould turnover feeding: smoke box is sent in the mould turnover equipment, pour tobacco leaf into feeding equipment after, send into follow-up chopping operation.
Compared with prior art, the present invention has the following advantages:
1. adopt boxing storage method, can guarantee that equally raw tobacco material stores by module or brand, because single smoke box volume is little, but can with the storage cabinet spatial division of big volume the little space of independent assortment, it can require to deposit the leaves moisting smoke box in tiered warehouse facility or taking-up automatically according to tobacco formulation, and all logistics and the information flow of whole logistics system carried out unified monitoring, management and scheduling by computer management, make tobacco leaf be in slave mode all the time by module or brand, utilization rate of equipment and installations improves greatly; The time that guarantees the blade storage of various different quality characteristics is simultaneously distinguished to some extent, can absorb the specific aim feed liquid more exactly, stopped the uneven limitation of blade suction time big because of storage cabinet volume, that the input and output material time difference brings more greatly, improve the reinforced fine degree of specific aim, guaranteed the processing quality of throwing process;
2. adopt boxing storage method, make that sheet cigarette module element number integrated, when being mixed is able to mate according to the chest of little volume rather than the storage cabinet of big volume, precision and flexibility improve greatly; Computer information management system can realize that any smoke box deposits in automatically or takes out, and is simply clear with the connected mode and the transport path of front and back machining production line; The rigid system that especially conveyer can be connected the storage cabinet is improved to flexible boxing storage system, the complexity of production scheduling is reduced greatly, thereby improved stability and reliability;
3. adopt boxing storage method, can effectively utilize the factory building space, the smoked sheet storage is upwards piled up, can improve unit area utilization ratio greatly;
4. between the leaves moisting of cigar mill's primary processing line and chopping operation, set up certain spatial cache;
5. can simplify automation control system, the raising automaticity of process control procedure;
6. make technology, quality, production, the equipment of primary processing line realize optimal management.
In a word, adopt boxing storage method to make that the leaves moisting charging process in cigarette factory throwing workshop is realized becoming more meticulous, flexibility, improved accuracy and the uniformity and the flexibility of tobacco leaf formulation greatly, improved raw material comprehensive utilization ratio, utilization rate of equipment and installations, for the tobacco feeding PROCESS FOR TREATMENT provides new method.
The present invention is further elaborated below in conjunction with Figure of description.
Description of drawings
Fig. 1 is a process chart of the present invention.
The specific embodiment
Adopt method of the present invention, need to make up smoke box, tiered warehouse facility, a conveying device, add a cover and get the boxing storage system that lid arrangement, meausring apparatus and information management system are formed by the storage tobacco leaf, and carry out blade by technological process as shown in Figure 1 and store, method is as follows:
(1) quantitatively vanning: the smoke box that tobacco leaf is packed into and sent into continuously from pipeline by the amount of setting;
(2) chest add a cover, weighing and recorded information: add a cover and use the electronic weighing device that is connected with information management system to weigh on conveying circuit, for the smoke box of the tobacco leaf of having packed into, information management system is noted the electronic weighing device signal transmitted automatically and information is write electronic tag or prints bar code, electronic tag be pre-installed on the smoke box or write information after refill on the smoke box, bar code pastes on the smoke box;
(3) warehouse-in, store and trace information: the smoke box that will build and be equipped with electronic tag or be pasted with bar code is sent into automatically with conveying equipment and is stored official hour in the tiered warehouse facility, and information management system is carried out tracing management;
(4) outbound: information management system needs control by production, and the smoke box that will meet the demands in the storage time is sent from overhead tiered warehouse facility automatically;
(5) get lid and recorded information: on conveying circuit, take off the smoke box lid, and, confirm by the information that read write line is read each outbound smoke box;
(6) mould turnover feeding: smoke box is sent in the mould turnover equipment, pour tobacco leaf into feeding equipment after, send into follow-up chopping operation.
The course of work is: the tobacco leaf sheet after leaves moisting is reinforced is transported on the two-way belt feeder, smoked sheet falls into smoke box, adopt supersonic reflectoscope to survey the controlling level of material simultaneously, (generally be positioned at 100～200 kilogram weights on tobacco leaf) when reaching setting height, belt feeder oppositely arrives other end vanning again, to realize continuous vanning; Perhaps smoked sheet is carried by two-way belt feeder and is fallen into smoke box, simultaneously smoke box is carried out dynamic weighing, and when reaching setting weight, belt feeder oppositely arrives other end vanning again, to realize continuous vanning.Afterwards, smoke box is sent into capping device, when using manipulator that case lid is buckled, weigh or multiple the title with the electronic scale that is located at the capping device bottom, also be recorded in the transmission of necessary informations such as the kind of relevant smoked sheet, the trade mark, weight, processing date in the information management system automatically, and write in less radio-frequency (RFID) electronic tag that is loaded in advance or prepares to be loaded on the smoke box, perhaps print bar code and stick on the smoke box, guarantee the uniformity of each smoke box content material information; Smoke box is admitted in the overhead tiered warehouse facility of information management system distribution through warehouse-in conveyer, lane stacker, and information management system is followed the tracks of and managed it according to technological requirement and following process condition; During outbound, smoke box is sent to through lane stacker, outbound conveyer and gets lid arrangement and get lid operation, read simultaneously the information of electronic tag on each smoke box or bar code record by read write line, confirm, smoke box is poured smoked sheet into feeding machine via turnover machine afterwards, enters follow-up chopping operation or enters once more that the leaves moisting charging process carries out secondary even repeatedly leaves moisting is reinforced.
Claims (1)
1, tobacco leaf automatically boxing storage method is characterized in that, carries out as follows:
(1) quantitatively vanning: the smoke box that tobacco leaf is packed into and sent into continuously from pipeline by the amount of setting;
(2) chest add a cover, weighing and recorded information: add a cover and use the electronic weighing device that is connected with information management system to weigh on conveying circuit, for the smoke box of the tobacco leaf of having packed into, information management system is noted the electronic weighing device signal transmitted automatically and information is write electronic tag or prints bar code, electronic tag be pre-installed on the smoke box or write information after refill on the smoke box, bar code pastes on the smoke box;
(3) warehouse-in, store and trace information: the smoke box that will build and be equipped with electronic tag or be pasted with bar code is sent into automatically with conveying equipment and is stored official hour in the tiered warehouse facility, and information management system is carried out tracing management;
(4) outbound: information management system needs control by production, and the smoke box that will meet the demands in the storage time is sent from overhead tiered warehouse facility automatically;
(5) get lid and recorded information: on conveying circuit, take off the smoke box lid, and, confirm by the information that read write line is read each outbound smoke box;
(6) mould turnover feeding: smoke box is sent in the mould turnover equipment, pour tobacco leaf into feeding equipment after, send into follow-up chopping operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100110238A CN100521984C (en) | 2006-07-05 | 2006-07-05 | Tobacco leaf automatically boxing storage method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100110238A CN100521984C (en) | 2006-07-05 | 2006-07-05 | Tobacco leaf automatically boxing storage method |
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| CN1875793A CN1875793A (en) | 2006-12-13 |
| CN100521984C true CN100521984C (en) | 2009-08-05 |
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| CNB2006100110238A Active CN100521984C (en) | 2006-07-05 | 2006-07-05 | Tobacco leaf automatically boxing storage method |
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Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100526173C (en) * | 2007-04-19 | 2009-08-12 | 红云红河烟草(集团)有限责任公司 | Storage packaging material for tobacco material and preparation and using method thereof |
| CN102415610B (en) * | 2010-12-30 | 2013-10-30 | 厦门烟草工业有限责任公司 | Mobile tobacco charging bucket with electronic tag and operating method for charging bucket |
| CN102247001B (en) * | 2011-07-12 | 2014-06-04 | 昆明昆船物流信息产业有限公司 | Flexible manufacturing and precise formulation process for threshing and redrying tobacco leaves |
| CN102502257B (en) * | 2011-11-18 | 2014-01-29 | 北京达特烟草成套设备技术开发有限责任公司 | Material flow system feeding crude tobaccos according to ratio in crude tobacco production and transportation method thereof |
| CN103048934A (en) * | 2012-12-04 | 2013-04-17 | 厦门烟草工业有限责任公司 | Method for realizing transfer of information flow by virtually constructing storage cabinet information |
| CN103164784B (en) * | 2013-04-07 | 2017-03-29 | 余姚方赛特软件科技有限公司 | A kind of Production development supervision information approach of application Production development monitoring information system |
| CN104463278B (en) * | 2014-12-12 | 2018-08-10 | 威海北洋电气集团股份有限公司 | RFID outbound metering devices |
| CN110810904A (en) * | 2018-08-09 | 2020-02-21 | 上海烟草集团有限责任公司 | Box-type storage box-overturning feeding system |
| CN109279317A (en) * | 2018-10-19 | 2019-01-29 | 重庆驰骋轻型汽车部件股份有限公司 | A kind of intellectual product natrual ageing transmission line |
| CN110150713B (en) * | 2019-05-05 | 2022-11-22 | 贵州中烟工业有限责任公司 | Storage cabinet discharging control method |
| CN112021627B (en) * | 2020-07-10 | 2022-03-18 | 张家口卷烟厂有限责任公司 | System for monitoring abnormality of silk production line |
| CN112465085B (en) * | 2020-11-27 | 2024-01-16 | 湖南金丰林印刷包装机械科技有限公司 | Intelligent packing production management system of thing networking based on RFID technique |
| CN112971190B (en) * | 2021-01-29 | 2023-03-03 | 红云红河烟草(集团)有限责任公司 | Filament and leaf storage device for batch flexible switching cloth temporary storage process of heavy nine-special line |
| CN115005476A (en) * | 2022-06-06 | 2022-09-06 | 河南省烟草公司许昌市公司 | Automatic production method for integrating tobacco leaf purchasing and accurate loading into bale |
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Address after: 650051 people middle road, Panlong District, Kunming, Yunnan Province, No. 6 Patentee after: YUNNAN KSEC DESIGN RESEARCH INSTITUTE Co.,Ltd. Address before: No. 6 people middle road, Kunming, Yunnan Province, Yunnan:Kunming ship building, Yunnan Kunming design and Research Institute Patentee before: YUNNAN KSEC DESIGN AND RESEARCH INSTITUTE |
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Effective date of registration: 20180816 Address after: 650000 401 building, kunhai Industrial Zone, Kunming economic and Technological Development Zone, Yunnan Patentee after: KUNMING KSEC LOGISTIC INFORMATION INDUSTRY Co.,Ltd. Address before: 650051 people middle road, Panlong District, Kunming, Yunnan Province, No. 6 Patentee before: YUNNAN KSEC DESIGN RESEARCH INSTITUTE Co.,Ltd. |
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Address after: Building 401, Kunchuan Industrial Zone, Guandu District, Kunming City, Yunnan Province Patentee after: Kunchuan Intelligent Technology Co.,Ltd. Address before: 650000 401 building, kunhai Industrial Zone, Kunming economic and Technological Development Zone, Yunnan Patentee before: KUNMING KSEC LOGISTIC INFORMATION INDUSTRY Co.,Ltd. |
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