CN100519217C - Film-transferring printing method - Google Patents

Film-transferring printing method Download PDF

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CN100519217C
CN100519217C CN 200710075410 CN200710075410A CN100519217C CN 100519217 C CN100519217 C CN 100519217C CN 200710075410 CN200710075410 CN 200710075410 CN 200710075410 A CN200710075410 A CN 200710075410A CN 100519217 C CN100519217 C CN 100519217C
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pet film
film
transfer
printing
coating
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CN 200710075410
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CN101148127A (en
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庄德智
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纳百利装饰材料(深圳)有限公司
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Abstract

本发明涉及一种薄膜转移印刷方法,包括以下步骤:①在聚对苯二甲酸乙二酯PET薄膜上涂布离型层,该离型层材料的主要成分是二氧化硅和甲基腙乙醛,其pH值为7~8,固体含量为45±2%,在涂4#杯中粘度为25-40秒;②采用普通的凹印或柔印油墨,在所述涂布有离型层的PET薄膜上进行图文印刷;③在PET薄膜上涂布水溶性转移胶水,该水溶性转移胶水的主要成分是醋酸乙烯-乙烯乳液,其pH值为8~10,固体含量为52±2%,在涂4#杯中粘度为35~70秒;④将PET薄膜与纸质材料复合后剥离,印刷图文转移到纸质材料上。 The present invention relates to a film transfer printing method, comprising the steps of: ① in the release coated polyethylene terephthalate layer on the PET film, the main component of the release layer material is silicon dioxide and methyl ethyl hydrazone aldehydes, having a pH value of 7 to 8, a solids content of 45 ± 2%, in the coating # 4 cup viscosity of 25-40 seconds; ② ordinary gravure or flexo ink, there is a release coating in the for PET by printing on the film layer; ③ PET film coating on the transfer of water-soluble glue, the main component of which is water-soluble glue transfer vinyl acetate - ethylene emulsion having a pH value of 8 to 10, a solids content of 52 ± 2%, in the coating cup # 4 viscosity of 35 to 70 seconds; ④ PET film was peeled off the composite material and paper, printing graphics transferred to the paper material. 本发明的技术效果在于:能有效剥离和转移印刷油墨层;印品金属质感更强;在很大程度上减少由于承印纸张的平整度、吸收性对印品质量的影响等。 Technical effects of the present invention: can effectively stripping and transfer printing ink layer; print more metallic; due in large part to reduce the flatness of the printing sheet, the absorbent influence on the print quality and the like.

Description

薄膜转移印刷方法技术领域本发明涉及印刷工艺,特别是涉及转移印刷工艺。 Transfer printing film TECHNICAL FIELD The present invention relates to printing processes, more particularly to a transfer printing process.

為t景丰支术传统印刷工艺中,油墨直接在纸质承印物表面干燥。 Is t Kingfly branched traditional printing process operation, ink is directly dried in the paper substrate surface. 由于纸张平整度、 以及纸张表面吸收性的影响,不利于油墨的流平。 Since the flatness of the sheet, and an absorbent paper surface effects, is not conducive to a leveling of the ink. 如果纸张对油墨的吸收能力过强,会导致印迹粉化、光泽度低、透印、墨层密度降低以及色相发生改变等印品缺陷。 If the paper on the ink absorption capacity is too strong, will lead to chalking imprinted, low gloss, offset, and reduce the density of the hue change ink printed materials and other defects. 因此,对于色泽度、阶调再现性要求较高的印刷品, 一种方法是采用OPP或PET等塑料薄膜复合纸张进行印刷。 Thus, for the degree of color, tone reproduction of printed matter demanding, is the use of a method like OPP or PET plastic film composite printing of the sheet. 该工艺的弊端在于:塑料薄膜属非降解性材料,会对环境造成污染,不利于环保。 The drawbacks of this process are: plastic film is a non-degradable material, pollute the environment, is not conducive to environmental protection. 另一种方式是采用UV(紫外光)照射使油墨瞬间固化,不存在油墨渗透现象,在普通纸张上能印出光泽度很高的印品,但油墨干燥时会产生臭氧,对环境造成危害,而且生产成本较高。 Another way is to use UV (ultraviolet) instant curing irradiating the ink, ink penetration phenomenon does not exist, it can print on plain paper, high gloss prints, but ozone is generated when the ink is dried, resulting in harm to the environment and higher production costs. 为了克服以上传统印刷工艺的不足,现有的印刷工艺釆取了转移印刷方式。 In order to overcome the shortcomings of the above conventional printing process, the conventional printing processes preclude taking a transfer printing method.

中国专利CN1330026A公开了一种热转印彩色包装桶的生产工艺,利用OPP薄膜为基材,热转移升华油墨为载体,按照以下工艺流程生产: Chinese patent CN1330026A discloses a color thermal transfer drums production process, using an OPP film as the substrate, thermal transfer sublimation ink carrier, produced according to the following process:

1、 制版,将所需印制图案用电脑雕在铜辊上; 1, the plate, the desired pattern is printed on a computer carved copper roll;

2、 制膜,取OPP薄膜作底模,在OPP底模上涂布一层离层剂,用转印升华油墨通过凹版印刷机在OPP薄膜离层剂上完成套色印刷后,涂上一层跟转印物亲和力比较好的 2, film, OPP film taken as the bottom die, the bottom die in a coating layer of OPP abscission agent, a sublimation transfer ink by the gravure color printing is completed on the OPP film delamination agent, coated good affinity with the transfer target

背膜,俗称接着剂,制成彩色膜; Backsheet, commonly known as the bonding agent, a colored film formed;

3、 热转印,将印制好的彩色膜按照包装桶的弧度剪贴在包装桶上,通过热转印机加压、加热,将薄膜热压复合在包装桶外表面,热转印温度控制在200〜30(TC; 3, thermal transfer, the color-printed packaging film according to the curvature of the clip in the barrel drums, heat transfer machine by pressing, heating, hot-pressing a composite film on the outer surface of drums, the temperature control heat transfer in 200~30 (TC;

4、 脱底模,稍等片刻(大约30秒),将OPP底膜从包装桶上剥离,其上图案全部热转印至包装桶外表面上,剥离的OPP薄膜背面洁净,可回用。 4, the bottom mold release, wait for a while (about 30 seconds), the OPP base film is peeled from the drums on which the pattern is thermally transferred to the entire outer surface of the drums, the rear surface of the OPP film stripped clean, can be reused.

该工艺虽釆用了一种间接印刷方式即热转移印刷方式,但受生产设备、材料、环保、 效率和成本的影响,具有很大的局限性:1、 局限于热升华油墨的使用,印品色彩的饱和度很低; Although the process preclude the use of an indirect heat transfer printing i.e. printing method, but by the production equipment, materials, environmental, efficiency and cost, there are limitations: 1, limited to the use of sublimation ink, printing products of low color saturation;

2、 温度的变化,对图层的剥离效果影响较大; 2, temperature changes, a greater impact on the effect of the release layer;

3、 使用专用的热转印机完成彩色膜的转印。 3, using a dedicated color thermal transfer film to complete the transfer. 热转印机生产速度慢、效率低且生产成本较高。 Heat transfer machine production is slow, inefficient and expensive to produce.

4、 生产时需要200〜23(TC温度,耗费能源高,对操作人员有一定危险。 而中国专利CN1724702A公开了一种定位喷铝材料的制造方法,其中也描述了在基 4, when the need to produce 200~23 (TC temperature, high energy consumption, there is a certain danger to the operator. The Chinese patent CN1724702A discloses a method for manufacturing a positioning sprayed aluminum material, which is also described in group

膜上先涂布剥离层后,在涂布模压层之前进行至少一次涂布或印刷普通图文,再进行后续生产工艺。 After the first film coated with a release layer, at least one coated or printed graphic ordinary molding layer prior to coating, and then subsequent production process. 但是,仍然存在以下不足: However, there are the following shortcomings:

1、 转移薄膜使用的普通的离型层材料,喷铝层仅和离型层接触,能有效剥离喷铝层, 但对于两者之间还有一层相对较厚的油墨层,则不能满足印刷油墨层的有效剥离。 1, Common-type layer of material is transferred from the film used, sprayed aluminum layer and the release layer is in contact only, the release can be effectively sprayed aluminum layer, but a layer of relatively thick ink layer therebetween, the printing can not be satisfied effectively release the ink layer.

2、 转移薄膜使用的普通的水性转移胶水,能把喷铝层从离型材料上剥离开,但因喷铝层上还有较厚的油墨层,则不能满足印刷油墨层和喷铝层同时从剥离层上的有效转移。 2, Common aqueous glue transfer using the transfer film, sprayed aluminum layer can release material from the release opening, but also thicker layers of ink sprayed on the aluminum layer, the printing ink layer can not be satisfied simultaneously sprayed aluminum layer, and effectively transferred from the peeling layer.

发明内容本发明要解决的技术问题在于避免上述现有技术的不足之处而提出一种能有效转移印刷油墨层、环保以及成本低的薄膜转移印刷方法。 SUMMARY OF THE INVENTION To solve the technical problem and to provide a transfer printing ink layer is effective, environmentally friendly and low-cost film transfer printing method avoids the shortcomings of the prior art described above. 本发明解决所述技术问题可以通过釆用以下技术方案来实现: 提出一种薄膜转移印刷方法,包括以下步骤: The present invention solves the technical problems preclude the use may be implemented by the following technical solution: A method to provide a transfer printing film, comprising the steps of:

① 在聚对苯二甲酸乙二酯PET薄膜上涂布离型层,或者在连线印刷时涂布离型层, 该离型层材料的主要成分是二氧化硅和甲基腙乙醛'其PH值为7~8,固体含量为45±2%, 在涂4#杯中粘度为25-40秒; ① on the polyethylene terephthalate film coated PET release layer, release layer or coating printing when connected, the main component of the release layer material is silicon dioxide and acetaldehyde methylhydrazone ' the PH value of 7 to 8, a solids content of 45 ± 2%, in the coating # 4 cup viscosity of 25-40 seconds;

② 釆用普通的凹印或柔印油墨,利用凹印或柔印方式在所述涂布有离型层的PET ② preclude the use of conventional gravure or flexo ink, flexo or gravure methods are the use of PET in the release coating layer

薄膜上进行图文印刷; For graphics printing on the film;

③ 在PET薄膜上涂布水溶性转移胶水,该水溶性转移胶水的主要成分是醋酸乙烯-乙烯乳液,其PH值为8〜10,固体含量为52±2%,在涂4財不中粘度为35〜70秒;©将PET薄膜与纸质材料复合后剥离,印刷图文转移到纸质材料上。 ③ on a PET film coated with a water-soluble glue transfer, the main component of which is water-soluble glue transfer vinyl acetate - ethylene emulsion, the PH value of 8~10, a solids content of 52 ± 2%, a viscosity of the coating 4 is not in the fiscal It is 35~70 seconds; © after the PET film and paper composite release, the printing paper is transferred to graphic material. 同现有技术相比较,本发明的技术效果在于: Compared with the prior art, the technical effect of the present invention:

1、 能有效剥离和转移印刷油墨层。 1, can effectively transfer printing ink layer and peeled off.

2、 在很大程度上减少了由于承印纸张的平整度、吸收性对印品质量的影响。 2, has considerably reduced since the flatness of the printing paper, the influence on the printing quality of the absorbent.

3、 与直接在转移纸上印刷相比,釆用本发明方法生产的印品亮丽高雅,色泽更加光亮,金属质感更强。 3, as compared to printing directly on the transfer paper, preclude the use of the method of the present invention produced prints bright and elegant, more bright color, metallic stronger.

4、 薄膜材料通过回收再利用,可以避免在印刷最初阶段即套印调色过程中对纸张材料的浪费,大大节约了成本。 4, the film material by recycling, i.e., overprint avoid waste of toner during printing of the sheet material in the initial stage, significant cost savings. - -

附图说明 BRIEF DESCRIPTION

图1是实施本发明方法时在PET薄膜上进行图文印刷各步骤的示意图; 图2是实施本发明方法时进行涂布转移胶水和复合剥离步骤的示意图; 1-薄膜放卷11-涂布有离型材料的涂布面2-张力控制装置3-凹版印刷单元4-千燥单元5-收卷装置6-印刷后的转移膜61-印刷面7-水溶性转移胶8-凹印版辊9-干燥烘箱IO"放卷承印材料12-承印材料收卷装置13-薄膜收巻装置14-压力辊 Figure 1 is a performed embodiment of the method of the present invention in a schematic view on a PET film by printing each step; FIG. 2 is a schematic view of the coating and the composite peeling glue transfer step is performed when the method of the invention; 1- coating film unwinding 11- type material with a release coated surface tension control means 2 transfer film 61- 3- intaglio printing unit 4 after the printed surface was dry winder unit 5- 6- 7- soluble transfer printing gravure gum 8- 9- drying oven roll IO "print substrate unwinding reel device print substrate 12- 13- 14- film pressure roller means receiving volume

具体实施方式以下结合附图所示之最佳实施例作进一步详述。 DETAILED DESCRIPTION The following preferred embodiment illustrated in further detail in conjunction with the accompanying drawings. 实施例一,普通效果的薄膜转移印刷工艺流程: : Example 1, the effect of the common film transfer printing process embodiment

本实施例选用PET薄膜为基膜,厚度控制在20-35um之间,在聚醋薄膜中,PET膜的伸缩性较稳定,有利于印刷、模压以及转移过程中张力控制,减小膜的拉伸变形对已印刷图文的影响。 Pull the present embodiment, a PET film selected base film thickness control between 20-35um, the polyester film, a stretchable PET film more stable, facilitate printing, transfer molding process and tension control, the film is reduced Effect of stretch deformation of the printed graphic. 先在所述薄膜的一面利用涂布机涂布一层离型材料(也可以利用凹印机组进行连线涂布)。 In the first side of the film using a coater layer of release material (may also be wired using gravure coating unit). 该离型层材料的主要成分是二氧化硅和甲基腙乙醛,其PH值为74,固体含量为45±2%,在涂4#杯中粘度为25-40秒。 The main component of the release layer material is silicon dioxide and acetaldehyde methylhydrazone, the PH value of 74, a solids content of 45 ± 2%, in the coating # 4 cup viscosity of 25-40 seconds. 如图1所示,将涂布好离型层的PET薄膜l装在凹印机上,其中ll为涂布面,后经多组凹版印刷单元3和千燥单元4将图案复制到PET薄膜上并实现干燥,最后由收巻装置5进行收卷,制成具有完整图文信息的转移膜6。 As shown, the coated PET film from the l-type well layer 1 is mounted on a gravure printing machine, where ll is a coated surface, a plurality of sets after dry in a gravure printing unit 3 and unit 4 to copy the pattern on a PET film and drying is achieved, and finally by the take-volume rewinding apparatus 5, having made a complete graphic information transfer film 6.

如图2所示,将印刷好的转移膜6装上复合机,61为转移膜的印刷面,经凹印版辊8 涂布水溶性转移胶水。 2, the transfer film 6 is mounted on the printed multifunction peripheral, surface of the transfer film 61 printed by gravure coating roll 8 transfers the water-soluble glue. 该水溶性转移胶水的主要成分是醋酸乙烯-乙烯乳液,其PH值为8~10,固体含量为52 ±2%,在涂4#杯中粘度为35~70秒。 The main component is a water-soluble glue transfer vinyl acetate - ethylene emulsion, the PH value of 8 to 10, a solids content of 52 ± 2%, in the coating cup # 4 viscosity of 35 to 70 seconds. 凹印版辊的网线数为60_120线/cm, 涂布好的薄膜与同机放卷的纸张或其它材料10借助压力辊14粘合在一起。 Wire number gravure roll was 60_120 lines / cm, a coating film with good unwinding machine with paper or other material 10 are bonded together by means of a pressure roller 14. 然后经过具有四个(或多个)温区的烘箱9,烘箱各温区的最佳温度:车速为100—125m/min,烘道第一温区控制在70'C—90'C;第二温区控制在100°C—120°C;第三温区控制在100。 And then through an oven with four (or more) temperature zones 9, the optimum temperature for each zone of the oven: speed of 100-125m / min, the first temperature zone drying tunnel control 70'C-90'C; first two temperature control zone 100 ° C-120 ° C; temperature of the third zone controlled at 100. C一120 'C;第四温区控制在卯'C一11(TC。经过烘箱9后,再对纸面进行风冷,最后由收巻机构12和13实现对纸张的复巻和PET膜的剥离。 C-120 'C; zone temperature control in a fourth d'. C a 11 (TC after the oven 9, the paper air-cooled again, and finally closing means 12 and Volume 13 and Volume implemented on the complex sheet from the PET film peel.

实施例二,光银效果的薄膜转移印刷工艺流程: : According to a second, light silver film transfer printing process embodiment Effect

本实施例选用PET薄膜为基膜,PET膜控制在20-35um之间。 This embodiment chosen a PET film base film, PET film is controlled between 20-35um. 先在所述薄膜的一面利用涂布机涂布一层离型材料(也可以利用凹印机组进行连线涂布)。 In the first side of the film using a coater layer of release material (may also be wired using gravure coating unit). 该离型层材料的主要成分是二氧化硅和甲基腙乙醛,其PH值为7〜8,固体含量为45±2%,在涂4#杯中粘度为25-40秒。 The main component of the release layer material is silicon dioxide and acetaldehyde methylhydrazone, the PH value 7~8, a solids content of 45 ± 2%, in the coating # 4 cup viscosity of 25-40 seconds. 然后如图l所示,将涂布好离型层的PET薄膜1装在凹印机上,其中ll为涂布面,后经多组凹版印刷单元3和干燥单元4将图案复制到薄膜上并实现干燥,最后由收卷装置5进行收巻,制成具有完整图文信息的转移膜6。 Then, as shown in FIG. L, good coated layer from the PET film type is mounted on a gravure printing machine, where ll is a coated surface, after copied to the film by a plurality of sets intaglio printing unit and the drying unit 3 and pattern 4 drying is achieved, and finally received by the winding device volume 5, 6 having a transfer film made complete graphic information. 再将巻状的转移膜6装入真空镀 Volume-shaped transfer film 6 and then into a vacuum plating

铝机喷镀处理,形成包含完整图文信息的光银转移膜。 Aluminum-plating machine, comprising a transfer film to form a light silver complete graphic information.

如图2所示,将印刷好的光银转移膜装上复合机(61为转移膜的印刷面),经凹印版辊8涂布水溶性转移胶水。 As shown, light silver printed on the transfer film 2 mounted multifunction peripheral (printing surface of the transfer film 61) by gravure coating roll 8 transfers the water-soluble glue. 该水溶性转移胶水的主要成分是醋酸乙烯-乙烯乳液,其PH 值为8~10,固傳:含量为52±2%,在涂被杯中粘度为35~70秒。 The main component is a water-soluble glue transfer vinyl acetate - ethylene emulsion, the PH value of 8 to 10, solid mass: content of 52 ± 2%, is coated cup viscosity of 35 to 70 seconds. 凹印版辊的网线数为60—120 线/cm,涂布好的薄膜与同机放卷的纸张或其它材料10借助压力辊14粘合在一起。 Wire number gravure roll 60 to 120 lines / cm, a coating film with good unwinding machine with paper or other material 10 are bonded together by means of a pressure roller 14. 然后经过具有四个(或多个)温区的烘箱9,烘箱各温区的最佳温度:车速为100—125m/ min,烘道第一温区控制在70°C—90。 And then through an oven with four (or more) temperature zones 9, the optimum temperature for each zone of the oven: speed of 100-125m / min, a first bake at controlled temperature zone 70 ° C-90. C;第二温区控制在lOCTC—lWC;第三温区控制在10(TC一120'C;第四温区控制在90°C—IIO'C。经过烘箱9后,再对纸面进行风冷,最后由收巻机构12和13实现对纸张的复巻和PET膜的剥离。 C; a second temperature controlled zone lOCTC-lWC; third zone temperature control 10 (TC a 120'C; fourth zone temperature control 90 ° C-IIO'C After oven 9, and then the paper surface. air-cooled, and finally to achieve the release of the complex film of paper and PET Volume by Volume receiving means 12 and 13.

Claims (4)

1. 一种薄膜转移印刷方法,包括以下步骤:①在聚对苯二甲酸乙二酯PET薄膜上涂布离型层,或者在连线印刷时涂布离型层,该离型层材料的主要成分是二氧化硅和甲基腙乙醛,其PH值为7~8,固体含量为45±2%,在涂4#杯中粘度为25-40秒;②采用普通的凹印或柔印油墨,利用凹印或柔印方式在所述涂布有离型层的PET薄膜上进行图文印刷;③在PET薄膜上涂布水溶性转移胶水,该水溶性转移胶水的主要成分是醋酸乙烯-乙烯乳液,其PH值为8~10,固体含量为52±2%,在涂4#杯中粘度为35~70秒;④将PET薄膜与纸质材料复合后剥离,印刷图文转移到纸质材料上。 1. A film transfer printing method, comprising the steps of: ① in the release coated polyethylene terephthalate layer on the PET film, a coating or a release layer when connecting the printing, the layer of release material the main component is silicon dioxide and acetaldehyde methylhydrazone, the PH value of 7 to 8, a solids content of 45 ± 2%, in the coating # 4 cup viscosity of 25-40 seconds; ② using conventional gravure or flexographic printing ink, flexo or gravure printing using the manner for graphics printing coated PET film from the upper-type layer; ③ applying a water-soluble glue transfer on a PET film, the main component of the water-soluble glue is transferred acetate ethylene - vinyl emulsion, the PH value of 8 to 10, a solids content of 52 ± 2%, in the coating cup # 4 viscosity of 35 to 70 seconds; ④ PET film was peeled off the composite material and paper, printing graphic transfer to the paper material.
2. 如权利要求l所述的薄膜转移印刷方法,其特征在于:在步骤②之后步骤③之前,还包括以下步骤:在所述PET薄膜的印刷面上镀铝。 The thin film of the transfer printing method as claimed in claim l, wherein: prior to the step after step ③ ②, further comprising the step of: printing the aluminum surface of the PET film.
3. 如权利要求1或2所述的薄膜转移印刷方法,其特征在于:在所述PET薄膜上涂布转移胶水和将PET薄膜与纸质材料复合后剥离,具体包括以下步骤:将PET薄膜装上复合机,利用凹印版辊在PET薄膜的印刷面或镀铝面涂布水溶性转移胶水,涂布好胶水的PET薄膜与同机放巻的纸张材料借助压力辊粘合,然后加热,温度控制在70'C〜1WC之间,最后将PET 薄膜和纸质材料剥离。 The thin film transfer printing method according to claim 1, wherein: in said transfer coating PET film PET film with glue and paper composite after stripping, comprises the steps of: PET film sheet material mounted on the multifunction apparatus, using gravure roll placed in Volume printed surface of the PET film or aluminized transfer surface applying a water-soluble glue, glue good coating PET film with the same machine by means of pressure bonding rolls, followed by heating , temperature control between 70'C~1WC, and finally the release PET film and paper material.
4. 如权利要求1所述的薄膜转移印刷方法,其特征在于:所述PET薄膜的厚度为20〜35Hm。 The thin film transfer printing method according to claim 1, wherein: the thickness of the PET film is 20~35Hm.
CN 200710075410 2007-07-23 2007-07-23 Film-transferring printing method CN100519217C (en)

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