CN100504158C - A kind of LED street light - Google Patents

A kind of LED street light Download PDF

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Publication number
CN100504158C
CN100504158C CNB2007100295879A CN200710029587A CN100504158C CN 100504158 C CN100504158 C CN 100504158C CN B2007100295879 A CNB2007100295879 A CN B2007100295879A CN 200710029587 A CN200710029587 A CN 200710029587A CN 100504158 C CN100504158 C CN 100504158C
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groove
led street
street lamp
heat
heat conduction
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CN101144602A (en
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李斯嘉
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Zhuhai Taitan New Energy System Co.,Ltd.
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ZHUHAI CLEAR ENERGY SOURCES TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/72Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting

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Abstract

The invention discloses an LED street lamp, with the purpose of providing an LED street lamp which has good heat radiation effect and prolongs the service life effectively. The invention comprises a metal rear cover (1), a base plate (2), a non light tight front cover (5) and a plurality of LEDs (6), wherein, a plurality of LEDs (6) are installed on the face side of the base plate (2), and are arranged in the cavity surrounded by the rear cover (1) and the front cover (5) together with the base plate (2), the LED street lamp also comprises a heat conducting back plate (3), a plurality of heat conducting ribs (4), wherein, the back side of the base plate (2) is provided with a plurality of convex sections (9), the heat conducting back plate (3) and the inner surface of the rear cover (1) contact tightly and have adaptive shapes, and the upper part and the lower part of the heat conducting ribs (4) are respectively connected with the back plate (3) and the convex sections (9). The invention can be widely applied to the outdoor illumination field.

Description

一种LED路灯 A kind of LED street light

技术领域 technical field

本发明涉及一种LED路灯。The invention relates to an LED street lamp.

背景技术 Background technique

照明领域的能耗约占整个电能的20%,而普通的照明灯仅有30%的电能用来发光,其余转化成了热能向外界散发。LED因其工作时产生的热量较少,发光效率较高,被视为冷光源。LED路灯由带LED的基板、透镜和散热系统等组成,与传统的白炽灯、荧光灯相比,其节电效率可以达到90%以上。自从其诞生以来,以其高效低耗、节能环保、寿命长的特点,越来越受到世界各国的重视。我国目前每年用于路灯照明的电力接近2500亿度,其中若能有1/3采用LED路灯照明,每年就可节电800亿度左右,基本上相当于三峡电站的年发电量。The energy consumption in the lighting field accounts for about 20% of the entire electric energy, while only 30% of the electric energy of ordinary lighting lamps is used to emit light, and the rest is converted into heat energy and emitted to the outside world. LED is regarded as a cold light source because it generates less heat during operation and has higher luminous efficiency. LED street lights are composed of substrates with LEDs, lenses, and heat dissipation systems. Compared with traditional incandescent and fluorescent lamps, their energy-saving efficiency can reach more than 90%. Since its birth, it has attracted more and more attention from all over the world due to its high efficiency, low consumption, energy saving, environmental protection, and long life. At present, the electricity used for street lighting in my country is close to 250 billion kWh every year. If 1/3 of them can be illuminated by LED street lighting, about 80 billion kWh of electricity can be saved every year, which is basically equivalent to the annual power generation of the Three Gorges Power Station.

LED虽被视为冷光源,但工作时仍会产生一定的热量。LED的工作温度一般应小于50℃。有资料显示,当LED的工作温度达到55℃时,其寿命就要减少一半。目前的LED路灯的散热体系很不完善,已成为其推广应用过程中的绊脚石,对于中高功率LED路灯此种情况更为严重。因此散热技术已经成为相关技术人员的主要研究方向之一。Although LED is regarded as a cold light source, it still generates a certain amount of heat during operation. The operating temperature of the LED should generally be less than 50°C. According to some data, when the working temperature of the LED reaches 55°C, its lifespan will be reduced by half. The heat dissipation system of current LED street lamps is not perfect, which has become a stumbling block in the process of its popularization and application. This situation is even more serious for medium and high power LED street lamps. Therefore, heat dissipation technology has become one of the main research directions of relevant technicians.

路灯长期处于室外环境,结构上要求防水、防尘、防昆虫,其灯罩必须是一个封闭的腔体。LED路灯的LED同样要在封闭的环境内工作,这就意味着,其无法通过空气对流直接向外界散热,只能通过灯罩向外散热。为此,有些技术人员在基板背面设置散热片,使LED发出的热量及时通过散热片散发到空气中。但是灯罩内部空间封闭而有限,无法形成有效对流,空气的传热系数又低,故这种LED路灯仅从LED向散热片的散热较快,而从散热片向外界散热很慢,无法适应路灯的长期工作要求。The street lamp is in the outdoor environment for a long time, and its structure requires waterproof, dustproof, and insect-proof, and its lampshade must be a closed cavity. The LEDs of LED street lights also work in a closed environment, which means that they cannot dissipate heat directly to the outside through air convection, but can only dissipate heat outward through the lampshade. For this reason, some technicians set a heat sink on the back of the substrate, so that the heat emitted by the LED can be dissipated into the air through the heat sink in time. However, the inner space of the lampshade is closed and limited, and effective convection cannot be formed, and the heat transfer coefficient of the air is low. Therefore, this kind of LED street lamp only dissipates heat from the LED to the heat sink quickly, and dissipates heat from the heat sink to the outside very slowly, which cannot be adapted to street lights. long-term work requirements.

发明内容 Contents of the invention

本发明所要解决的技术问题是克服现有技术的不足,提供一种散热效果好、有效延长使用寿命的LED路灯。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an LED street lamp with good heat dissipation effect and effectively prolonged service life.

本发明所采用的第一种技术方案是:本发明包括金属后罩、基板、透光前罩、若干个LED,若干个所述LED安装于所述基板的正面,并与所述基板一起设置于所述后罩与所述前罩围成的腔内,所述LED路灯还包括导热背板、若干个导热筋,所述基板的背面设有若干凸部,所述导热背板与所述后罩的内表面相紧密接触连接且二者的形状相适配,所述导热筋的上、下部分别与所述导热背板、所述凸部相连接。The first technical solution adopted by the present invention is: the present invention includes a metal back cover, a substrate, a light-transmitting front cover, and several LEDs, and several LEDs are installed on the front of the substrate and arranged together with the substrate In the cavity surrounded by the rear cover and the front cover, the LED street lamp also includes a heat-conducting backplane and several heat-conducting ribs, and several protrusions are arranged on the back of the substrate, and the heat-conducting backplane and the heat-conducting backplane The inner surfaces of the rear cover are in close contact with each other and the shapes of the two are compatible, and the upper and lower parts of the heat-conducting ribs are respectively connected with the heat-conducting back plate and the convex part.

所述凸部上设有凹槽,所述导热筋的底部形状与所述凹槽相适配且固定设置于所述凹槽内。A groove is provided on the convex part, and the shape of the bottom of the heat conduction rib matches the groove and is fixedly arranged in the groove.

所述凹槽为直槽或燕尾槽。The groove is a straight groove or a dovetail groove.

所述凹槽的底部设有导热胶槽。A thermal conductive glue groove is provided at the bottom of the groove.

进一步,所述LED路灯还包括定位紧固件,所述定位紧固件将所述导热筋的底部与所述凸部相连接固定。Further, the LED street lamp further includes a positioning fastener, and the positioning fastener connects and fixes the bottom of the heat conducting rib with the convex part.

进一步,所述基板上设有若干电线槽。Further, several wire grooves are arranged on the base plate.

本发明所采用的第二种技术方案是:本发明包括金属后罩、基板、透光前罩、若干个LED,若干个所述LED安装于所述基板的正面,并与所述基板一起设置于所述后罩与所述前罩围成的腔内,所述LED路灯还包括导热背板、若干个导热筋,所述基板的背面设有若干凸部,所述导热背板与所述后罩的内表面相紧密接触连接且二者的形状相适配,所述导热筋的上、下部分别与所述导热背板、所述凸部相连接。The second technical solution adopted by the present invention is: the present invention includes a metal rear cover, a substrate, a light-transmitting front cover, and several LEDs, and several LEDs are installed on the front of the substrate and arranged together with the substrate In the cavity surrounded by the rear cover and the front cover, the LED street lamp also includes a heat-conducting backplane and several heat-conducting ribs, and several protrusions are arranged on the back of the substrate, and the heat-conducting backplane and the heat-conducting backplane The inner surfaces of the rear cover are in close contact with each other and the shapes of the two are compatible, and the upper and lower parts of the heat-conducting ribs are respectively connected with the heat-conducting back plate and the convex part.

所述导热筋的底部设有向上的槽,所述凸部的顶部形状与所述槽相适配且固定设置于所述槽内。The bottom of the heat conducting rib is provided with an upward groove, and the shape of the top of the convex part is adapted to the groove and is fixedly arranged in the groove.

所述槽为直槽或燕尾槽。The grooves are straight grooves or dovetail grooves.

进一步,所述LED路灯还包括定位紧固件,所述定位紧固件将所述导热筋的底部与所述凸部相连接固定。Further, the LED street lamp further includes a positioning fastener, and the positioning fastener connects and fixes the bottom of the heat conducting rib with the convex part.

进一步,所述基板上设有若干电线槽。Further, several wire grooves are arranged on the base plate.

本发明的有益效果是:由于本发明包括导热背板、若干个导热筋,所述基板的背面设有若干凸部,所述导热背板与所述后罩的内表面相紧密接触连接且二者的形状相适配,所述导热筋的上、下部分别与所述导热背板、所述凸部相连接,这样的结构使得路灯工作时LED产生的热量经所述基板的所述凸部依次通过所述导热筋、所述导热背板传导所述后罩,并通过金属制造的所述后罩扩散到外界环境中,使LED始终处于合适的工作温度状态下,避免了LED长期在高温下工作造成的寿命缩减,故本发明散热效果好,能够有效延长使用寿命;The beneficial effects of the present invention are: since the present invention includes a heat-conducting backplane and several heat-conducting ribs, several protrusions are provided on the back of the substrate, and the heat-conducting backplane is in close contact with the inner surface of the rear cover, and the two The upper and lower parts of the heat-conducting ribs are respectively connected to the heat-conducting back plate and the convex part. Such a structure makes the heat generated by the LED pass through the convex part of the substrate when the street lamp is in operation. The back cover is conducted through the heat-conducting ribs and the heat-conducting back plate in turn, and diffused into the external environment through the metal back cover, so that the LED is always in a suitable working temperature state, avoiding the long-term exposure of the LED to high temperature. The service life is shortened due to lower working, so the invention has a good heat dissipation effect and can effectively prolong the service life;

由于本发明所述凸部上设有凹槽,所述导热筋的底部形状与所述凹槽相适配且固定设置于所述凹槽内;或者,所述导热筋的底部设有向上的槽,所述凸部的顶部形状与所述槽相适配且固定设置于所述槽内,此结构使得所述导热筋与所述基板的连接稳固,接触面积大,有助于散热,故本发明散热效果好;Since the protrusion is provided with a groove in the present invention, the shape of the bottom of the heat conduction rib is adapted to the groove and is fixedly arranged in the groove; or, the bottom of the heat conduction rib is provided with an upward Groove, the shape of the top of the protrusion is adapted to the groove and is fixedly arranged in the groove. This structure makes the connection between the heat conducting rib and the substrate stable, and the contact area is large, which is helpful for heat dissipation. The invention has good heat dissipation effect;

由于本发明所述凹槽的底部设有导热胶槽,可在所述导热胶槽内放入导热胶,然后将所述导热筋与所述凸部相配合连接,使得导热胶将所述导热筋与所述凸部之间的细微缝隙填满,更有利于导热,故本发明散热效果更好;Since the bottom of the groove in the present invention is provided with a heat-conducting glue groove, heat-conducting glue can be put into the heat-conducting glue groove, and then the heat-conducting ribs and the convex parts are matched and connected, so that the heat-conducting glue will conduct heat The fine gap between the rib and the convex part is filled, which is more conducive to heat conduction, so the heat dissipation effect of the present invention is better;

由于本发明还包括定位紧固件,所述定位紧固件将所述导热筋的底部与所述凸部相连接固定,使得所述导热筋与所述基板的连接更加稳固,抗震动性能好,故本发明结构稳固;Since the present invention also includes a positioning fastener, the positioning fastener connects and fixes the bottom of the heat-conducting rib with the protrusion, so that the connection between the heat-conducting rib and the substrate is more stable, and the anti-vibration performance is good , so the structure of the present invention is stable;

由于本发明所述基板上设有若干电线槽,可将电线置于所述电线槽内,故本发明便于电线排布整齐美观且便于辨认。Since the base plate of the present invention is provided with a plurality of wire grooves, the wires can be placed in the wire grooves, so the invention facilitates the arrangement of the wires neatly and beautifully, and is easy to identify.

附图说明 Description of drawings

图1是本发明实施例一的结构示意图;Fig. 1 is a schematic structural view of Embodiment 1 of the present invention;

图2是图1所示LED路灯的I处局部放大结构示意图;Fig. 2 is the partially enlarged structure schematic diagram of I place of LED street lamp shown in Fig. 1;

图3是本发明实施例二导热筋与基板连接的结构示意图;Fig. 3 is a schematic structural diagram of the connection between the thermal conductive rib and the substrate according to Embodiment 2 of the present invention;

图4是本发明实施例三导热筋与基板连接的结构示意图。FIG. 4 is a schematic structural view of the connection between the heat conducting rib and the substrate according to Embodiment 3 of the present invention.

具体实施方式 Detailed ways

实施例一:Embodiment one:

如图1、图2所示,本发明包括金属后罩1、基板2、导热背板3、若干个导热筋4、透光前罩5、若干个LED6,若干个所述LED6安装于所述基板2的正面,并与所述基板2一起设置于所述后罩1与所述前罩6围成的腔内,所述基板2为内凹式,当然也可以为外凸式等其它形状,所述基板2的背面设有若干电线槽8和若干凸部9,当然所述电线槽8也可以设置在所述基板2的正面,将电线7置于所述电线槽8内,便于电线排布整齐美观且便于辨认,所述导热背板3与所述后罩1的内表面相紧密接触连接且二者的形状相适配,所述导热筋4的上、下部分别与所述导热背板3、所述凸部9相连接。所述导热筋4的上部与所述散热背板3通过焊接方式连接在一起,当然也可以采用连铸等其它固定连接方式。所述凸部9上设有凹槽10,所述凹槽10为直槽,所述导热筋4的底部形状与所述凹槽10相适配且固定设置于所述凹槽10内,所述凹槽10的底部设有导热胶槽11。所述LED路灯还包括定位紧固件12,所述定位紧固件12采用螺钉将所述导热筋4的底部与所述凸部9相连接固定。As shown in Figures 1 and 2, the present invention includes a metal back cover 1, a substrate 2, a heat-conducting back plate 3, several heat-conducting ribs 4, a light-transmitting front cover 5, and several LEDs 6, and several LEDs 6 are mounted on the The front side of the substrate 2 is arranged together with the substrate 2 in the cavity surrounded by the rear cover 1 and the front cover 6. The substrate 2 is inwardly concave, and of course it can also be in other shapes such as outwardly convex , the back side of the substrate 2 is provided with several wire grooves 8 and several convex parts 9, of course, the wire grooves 8 can also be arranged on the front of the substrate 2, and the wires 7 are placed in the wire grooves 8, so that the wires The arrangement is neat and beautiful and easy to identify. The heat-conducting backplane 3 is in close contact with the inner surface of the rear cover 1 and the shapes of the two are compatible. The upper and lower parts of the heat-conducting ribs 4 are respectively connected to the heat-conducting The back plate 3 and the convex portion 9 are connected. The upper part of the heat conduction rib 4 and the heat dissipation back plate 3 are connected together by welding, of course, other fixed connection methods such as continuous casting may also be used. The convex part 9 is provided with a groove 10, the groove 10 is a straight groove, the shape of the bottom of the heat conduction rib 4 is adapted to the groove 10 and fixedly arranged in the groove 10, so A thermal conductive glue groove 11 is provided at the bottom of the groove 10 . The LED street lamp also includes a positioning fastener 12, and the positioning fastener 12 uses screws to connect and fix the bottom of the heat conducting rib 4 with the convex portion 9.

实施例二:Embodiment two:

如图3所示,本实施例与实施例一的区别在于:所述凹槽10为燕尾槽,本实施例没有设置所述定位紧固件12,而是依靠燕尾槽本身的特定形状达到固定定位的目的。As shown in Figure 3, the difference between this embodiment and Embodiment 1 is that the groove 10 is a dovetail groove, and the positioning fastener 12 is not provided in this embodiment, but is fixed by the specific shape of the dovetail groove itself. purpose of positioning.

本实施例其余特征同实施例一。The remaining features of this embodiment are the same as those of Embodiment 1.

实施例三:Embodiment three:

如图4所示,本实施例与实施例二的区别在于:所述导热筋4的底部设有向上的槽13,所述凸部9的顶部形状与所述槽13相适配且固定设置于所述槽13内,所述槽13为燕尾槽,当然,所述槽13也可以为直槽,本实施例没有设置所述导热胶槽11。As shown in Figure 4, the difference between this embodiment and the second embodiment is that: the bottom of the heat conducting rib 4 is provided with an upward groove 13, and the shape of the top of the convex part 9 is adapted to the groove 13 and fixedly arranged In the groove 13, the groove 13 is a dovetail groove, of course, the groove 13 can also be a straight groove, and the thermal conductive glue groove 11 is not provided in this embodiment.

本实施例其余特征同实施例二。The other features of this embodiment are the same as those of Embodiment 2.

本发明结构简单、安装方便、发光效率高、散热效果好、使用寿命长,是现有路灯的理想换代产品。The invention has simple structure, convenient installation, high luminous efficiency, good heat dissipation effect and long service life, and is an ideal replacement product for existing street lamps.

本发明可广泛应用于户外照明领域。The invention can be widely used in the field of outdoor lighting.

Claims (10)

1, a kind of LED street lamp, comprise metal back cover (1), substrate (2), printing opacity front shroud (5), several LED (6), several described LED (6) are installed on the front of described substrate (2), and in described substrate (2) is arranged at the chamber that described back cover (1) and described front shroud (6) surround, it is characterized in that: described LED street lamp also comprises heat conduction backboard (3), several heat conduction muscle (4), the back side of described substrate (2) is provided with some protuberances (9), described heat conduction backboard (3) closely contacts connection mutually with the inner surface of described back cover (1) and the shape of the two is suitable, on the described heat conduction muscle (4), the bottom respectively with described heat conduction backboard (3), described protuberance (9) is connected.
2, a kind of LED street lamp according to claim 1, it is characterized in that: described protuberance (9) is provided with groove (10), and the bottom shape of described heat conduction muscle (4) and described groove (10) are suitable and be fixedly set in the described groove (10).
3, a kind of LED street lamp according to claim 2 is characterized in that: described groove (10) is a straight trough.
4, a kind of LED street lamp according to claim 2 is characterized in that: described groove (10) is a dovetail groove
5, according to claim 2 or 3 or 4 described a kind of LED street lamps, it is characterized in that: the bottom of described groove (10) is provided with heat-conducting glue groove (11).
6, a kind of LED street lamp according to claim 1 is characterized in that: the bottom of described heat conduction muscle (4) is provided with groove (13) upwards, and the top shape of described protuberance (9) and described groove (13) are suitable and be fixedly set in the described groove (13).
7, a kind of LED street lamp according to claim 6 is characterized in that: described groove (13) is a straight trough.
8, a kind of LED street lamp according to claim 6 is characterized in that: described groove (13) is a dovetail groove.
9, want 1 described a kind of LED street lamp according to right, it is characterized in that: described LED street lamp also comprises location securing member (12), and described location securing member (12) is connected to a fixed the bottom and the described protuberance (9) of described heat conduction muscle (4).
10, a kind of LED street lamp according to claim 1, it is characterized in that: described substrate (2) is provided with some wiring ducts (8).
CNB2007100295879A 2007-08-02 2007-08-02 A kind of LED street light Expired - Fee Related CN100504158C (en)

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CN100504158C true CN100504158C (en) 2009-06-24

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Assignee: Zhuhai Clear Energy Sources Technology Co., Ltd.

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Denomination of invention: LED road lamp

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