CN100493720C - Planetary rolling sand mill - Google Patents

Planetary rolling sand mill Download PDF

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CN100493720C
CN100493720C CNB200710048400XA CN200710048400A CN100493720C CN 100493720 C CN100493720 C CN 100493720C CN B200710048400X A CNB200710048400X A CN B200710048400XA CN 200710048400 A CN200710048400 A CN 200710048400A CN 100493720 C CN100493720 C CN 100493720C
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grinding
roller
sand
grinding roller
main shaft
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CN101011674A (en
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杨小芸
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Abstract

A planetary rolling sand grinding machine comprises the screening plate as the sand output channel, body, powder collecting mechanism, big rolling ring, broken stone roller inside the cavity formed by the body and the big rolling ring, grinding roller and inner wall of the big rolling ring of the broken stone grinder forming the sub planetary rolling grinding, powder collecting device on the top of the body, one end of the main shaft support mechanism fastened on the top cover of the body, the other end inserted into the inner cavity of the body, one end of the main shaft of the main shaft support mechanism connected with the output end of the drive mechanism, the other end connected with the cross bracket of the broken stone crusher, with the screening plate under or on the bottom of the big rolling ring. It is high in efficiency, compact in structure, conforming to the requirement of environment protection.

Description

行星滚动式制砂磨粉机 Planetary rolling sand mill

技术领域 technical field

本发明属于建筑用砂料和粉料的生产设备,特别涉及一种集制砂与磨粉功能于一体的设备。The invention belongs to production equipment for building sand and powder, in particular to equipment integrating sand making and powder grinding functions.

背景技术 Background technique

砂料是建筑行业用量很大的主要材料之一,在很多地区天然砂已不能满足社会的需求。因此,机械制砂行业应运而生。据了解现有的制砂设备中用得较多的是立式冲击破(见中国专利ZL200420022344.4)、锤破(见中国专利ZL01272759.8)和圆锥破。这几种设备对大于20mm的石块破碎效果较好,对小于10mm的石子破碎效果很差,所产的砂大都是在石块破碎过程中或去掉棱角的过程中产生的,产砂的比例并不大,产砂的粒度大都在5mm以上,其细度模数属于粗砂以上的级别,砂的级配大都不能达到国标对机制砂的要求。可以说现有的制砂设备难于将石子全部打成中砂或细砂,而建筑行业迫切需要的正是细度模数属于中砂、细砂的品种。此外制砂加工场地石粉弥漫、污染严重,这也制约了行业的发展。Sand is one of the main materials used in a large amount in the construction industry. In many areas, natural sand can no longer meet the needs of society. Therefore, the mechanical sand making industry came into being. It is understood that vertical impact breaking (seeing Chinese patent ZL200420022344.4), hammer breaking (seeing Chinese patent ZL01272759.8) and cone breaking are mostly used in the existing sand making equipment. These types of equipment have a better crushing effect on stones larger than 20mm, and poor crushing effects on stones smaller than 10mm. Most of the sand produced is produced during the stone crushing process or the process of removing edges and corners. The size of the produced sand is mostly above 5mm, and its fineness modulus is above the level of coarse sand, and most of the sand gradation cannot meet the requirements of the national standard for machine-made sand. It can be said that the existing sand making equipment is difficult to break all the stones into medium sand or fine sand, and what the construction industry urgently needs is the variety of fineness modulus belonging to medium sand and fine sand. In addition, the sand processing site is full of stone powder and serious pollution, which also restricts the development of the industry.

雷蒙磨是一种符合环保要求的磨粉设备,但其只能生产粉料。Raymond mill is a kind of grinding equipment that meets the requirements of environmental protection, but it can only produce powder.

发明内容 Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种行星滚动式制砂磨粉机,此种设备集制砂与磨粉功能于一体,能将石子全部打成中砂以下细度模数的品种,其级配好,工效高,结构紧凑,符合环保要求。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a planetary rolling sand mill, which integrates the functions of sand making and milling, and can grind all the stones into fineness modulus below medium sand. It has good gradation, high work efficiency, compact structure and meets environmental protection requirements.

本发明所述行星滚动式制砂磨粉机是在现有雷蒙磨基础上的一种改进,改进之处主要涉及成品砂出料通道——筛板的设置及主轴支承机构、传动机构和粉料收集机构的安装位置。The planetary rolling sand making mill of the present invention is an improvement on the basis of the existing Raymond mill. The improvement mainly involves the setting of the finished sand discharge channel-the sieve plate and the main shaft support mechanism, transmission mechanism and The installation position of the powder collection mechanism.

本发明所述行星滚动式制砂磨粉机包括开有进料口的机体、作为成品砂出料通道的筛板、粉料收集机构、大辊圈、碾压碎石机构、主轴支承机构、传动机构、与传动机构动力输入端连接的电机;碾压碎石机构包括梅花架、至少两套磨辊总成、与磨辊总成数量匹配的磨辊和铲刀,各磨辊总成相隔一定角度与梅花架铰接,磨辊与磨辊总成中的转轴固连,铲刀的刀柄与梅花架固连,固连位置在两磨辊总成之间。上述部件和构件的组装方式为:机体为筒体,其上端设置有顶盖,其下端与大辊圈组合,碾压碎石机构位于机体与大辊圈组合形成的腔体内,碾压碎石机构中的磨辊与大辊圈内壁形成行星滚动式碾压副,粉料收集装置安装在机体的顶盖上,主轴支承机构一端固定在机体的顶盖上,另一端插入机体内腔,主轴支承机构中的主轴一端与传动机构的动力输出端连接,另一端与碾压碎石机构中的梅花架连接,作为成品砂出料通道的筛板设置在大辊圈的底部之下或底部。。The planetary rolling sand making mill of the present invention includes a body with a feed inlet, a sieve plate as a discharge channel for finished sand, a powder material collection mechanism, a large roller ring, a crushing and crushing mechanism, a main shaft support mechanism, The transmission mechanism and the motor connected to the power input end of the transmission mechanism; the crushing and crushing mechanism includes a plum frame, at least two sets of grinding roller assemblies, grinding rollers and blades matching the number of grinding roller assemblies, and each grinding roller assembly is separated It is hinged with the plum blossom frame at a certain angle, the grinding roller is fixedly connected with the rotating shaft in the grinding roller assembly, and the handle of the blade is fixedly connected with the plum blossom frame, and the fixed connection position is between the two grinding roller assemblies. The assembly method of the above parts and components is as follows: the body is a cylinder, its upper end is provided with a top cover, its lower end is combined with a large roller ring, and the crushing mechanism is located in the cavity formed by the combination of the body and the large roller ring. The grinding roller in the mechanism and the inner wall of the large roller ring form a planetary rolling rolling pair. The powder collection device is installed on the top cover of the machine body. One end of the main shaft support mechanism is fixed on the top cover of the machine body, and the other end is inserted into the body cavity. One end of the main shaft in the support mechanism is connected to the power output end of the transmission mechanism, and the other end is connected to the plum blossom frame in the crushing and crushing mechanism. The sieve plate used as the discharge channel of the finished sand is set under or at the bottom of the large roller ring. .

上述制砂磨粉机中,筛板的安装方式有多种,既可以插装在大辊圈底部连接的机座上,也可以通过螺纹连接、卡式连接等方式与大辊圈直接连接。筛板上设置的过砂孔与建筑用砂的颗粒级配相匹配。In the above-mentioned sand making and milling machine, the sieve plate can be installed in various ways. It can be inserted on the base connected to the bottom of the large roller ring, or can be directly connected to the large roller ring through threaded connection, card connection, etc. The sand passing holes set on the sieve plate match the particle gradation of construction sand.

上述制砂磨粉机中,传动机构为皮带传动副和减速箱组成的复合传动机构。In the above-mentioned sand milling machine, the transmission mechanism is a compound transmission mechanism composed of a belt transmission pair and a reduction box.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1、由于块状石子可在磨辊作行星滚动的过程中被反复碾压破碎,小于筛板孔的颗粒才能通过筛板孔落下,因此只要控制筛板孔的大小,就能将石子全部打成中砂以下细度模数的品种,且级配好。1. Since the massive stones can be repeatedly crushed and crushed during the planetary rolling of the grinding roller, the particles smaller than the sieve plate holes can fall through the sieve plate holes, so as long as the size of the sieve plate holes is controlled, all the stones can be crushed It is a variety with a fineness modulus below medium sand, and it is well graded.

2、由于石子在碾压破碎的同时还受冲击和震动,因此生产效率很高。2. Since the stones are impacted and vibrated while being crushed and crushed, the production efficiency is very high.

3、由于设置有粉料收集机构,在工作时粉料收集机构使机体内部处于负压状态,因此既可消除粉尘污染,符合环保要求,又可获得价值高的石粉。3. Since there is a powder collection mechanism, the powder collection mechanism keeps the inside of the body in a negative pressure state during work, so it can not only eliminate dust pollution, meet environmental protection requirements, but also obtain high-value stone powder.

4、结构简单,便于加工制作。4. The structure is simple and easy to manufacture.

附图说明 Description of drawings

图1是本发明所述行星滚动式制砂磨粉机的一种结构图;Fig. 1 is a kind of structural diagram of planetary rolling type sand making mill of the present invention;

图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;

图3是图1的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 1;

图4是筛板的一种结构图。Figure 4 is a structural diagram of the sieve plate.

图中,1—筛板、2—大辊圈、3—磨辊、4—磨辊总成、5—梅花架、6—进料口、7—电机、8—主轴支承机构、9—皮带传动副、10—减速箱、11—分析器、12—风机、13—旋风除尘器、14—粉料出口、15—机体、16—铲刀、17—机座、18—地脚螺栓、19—砼基础。In the figure, 1—sieve plate, 2—large roller ring, 3—grinding roller, 4—milling roller assembly, 5—plum frame, 6—feed inlet, 7—motor, 8—main shaft support mechanism, 9—belt Transmission pair, 10—reducer, 11—analyzer, 12—fan, 13—cyclone dust collector, 14—powder outlet, 15—body, 16—blade, 17—machine base, 18—anchor bolt, 19 - Concrete foundation.

具体实施方式 Detailed ways

下面结合附图对本发明所述行星滚动式制砂磨粉机的结构和工作原理作进一步说明。The structure and working principle of the planetary rolling sand mill of the present invention will be further described below in conjunction with the accompanying drawings.

行星滚动式制砂磨粉机的一种具体结构如图1所示,包括机体15、机座17、作为成品砂出料通道的筛板1、粉料收集机构、大辊圈2、碾压碎石机构、主轴支承机构8、传动机构、与传动机构动力输入端连接的电机7。A specific structure of the planetary rolling sand making mill is shown in Figure 1, including a body 15, a machine base 17, a sieve plate 1 as a discharge channel for finished sand, a powder collection mechanism, a large roller ring 2, a rolling Crushing mechanism, main shaft supporting mechanism 8, transmission mechanism, the motor 7 that is connected with transmission mechanism power input end.

机体15为圆筒体,其上端设置有顶盖,其侧壁开有进料口6,其下端设置有与大辊圈2连接的环面;机座17上端为与大辊圈2连接的环面,环面内侧设置有插装筛板1的凹槽,其下端有与砼基础连接的外沿;筛板1的结构如图4所示,为半圆与矩形的组合型板,其上与大辊圈2匹配的圆形区域内开设有若干大小不等的圆形过砂孔,所开过砂孔与建筑用砂的颗粒级配相匹配;粉料收集机构由向上排气的管道、管道内安装的分析器11、位于分析器11之后的风机12及旋风除尘器13构成,旋风除尘器的底部为粉料出口14;大辊圈2为耐磨铸铁制作的圆形圈状体;碾压碎石机构包括梅花架5、三套磨辊总成4、与磨辊总成数量匹配的磨辊3和铲刀16,各磨辊总成4的外套相隔120度与梅花架5铰接,磨辊3与磨辊总成4中的转轴固连,铲刀16的刀柄与梅花架5固连,固连位置在两磨辊总成之间,如图1、图3所示;主轴支承机构8主要由轴套、主轴和轴承组成,如图1所示;传动机构为皮带传动副9和减速箱10组成的复合传动机构,如图1所示。The body 15 is a cylinder with a top cover on its upper end, a feed port 6 on its side wall, and an annulus connected to the large roller ring 2 at its lower end; The inner side of the annulus is provided with a groove for inserting the sieve plate 1, and its lower end has an outer edge connected with the concrete foundation; There are a number of circular sand passing holes of different sizes in the circular area matched with the big roller ring 2, and the sand passing holes are matched with the particle gradation of construction sand; , the analyzer 11 installed in the pipeline, the fan 12 behind the analyzer 11 and the cyclone dust collector 13, the bottom of the cyclone dust collector is the powder outlet 14; the big roller ring 2 is a circular ring made of wear-resistant cast iron The crushing and crushing mechanism includes a plum blossom frame 5, three sets of grinding roller assemblies 4, grinding rollers 3 and spatulas 16 matching the number of grinding roller assemblies, and the jackets of each grinding roller assembly 4 are separated from the plum blossom frame 5 by 120 degrees. Hinged, the grinding roller 3 is fixedly connected to the rotating shaft in the grinding roller assembly 4, the knife handle of the blade 16 is fixedly connected to the plum blossom frame 5, and the fixed connection position is between the two grinding roller assemblies, as shown in Figure 1 and Figure 3 ; Main shaft supporting mechanism 8 is mainly composed of bushing, main shaft and bearing, as shown in Figure 1;

上述构件的组装方式:机体15、大辊圈2和机座17通过螺栓组合成一体,机座17通过地脚螺栓18固定在砼基础19上,碾压碎石机构位于机体15与大辊圈2组合形成的腔体内,粉料收集装置安装在机体的顶盖的边缘处,主轴支承机构8一端固定在机体的顶盖上,另一端插入机体内腔,主轴支承机构8中的主轴一端与减速箱10的动力输出轴连接,另一端与碾压碎石机构中的梅花架5连接,电机7与皮带传动副9的动力输入轴连接,筛板1插装在机座17的凹槽内。The assembly method of the above components: the machine body 15, the large roller ring 2 and the machine base 17 are combined into one body through bolts, the machine base 17 is fixed on the concrete foundation 19 through the anchor bolts 18, and the crushing and crushing mechanism is located between the machine body 15 and the large roll ring. 2 In the cavity formed by the combination, the powder collecting device is installed at the edge of the top cover of the body, one end of the main shaft support mechanism 8 is fixed on the top cover of the body, and the other end is inserted into the inner cavity of the body, one end of the main shaft in the main shaft support mechanism 8 is connected to the The power output shaft of the reduction box 10 is connected, the other end is connected with the plum blossom frame 5 in the crushing and crushing mechanism, the motor 7 is connected with the power input shaft of the belt transmission pair 9, and the sieve plate 1 is inserted into the groove of the machine base 17 .

所述行星滚动式制砂磨粉机的工作原理是:电机7的动力经过皮带传动副9、减速箱10带动主轴及梅花架5旋转,铰接在梅花架5上的各磨辊总成4即绕主轴公转,在离心力作用下,磨辊总成4绕铰接点向外摆动使磨辊3与大辊圈2的内壁接触,在摩擦力的作用下,磨辊3沿大辊圈2的内壁作行星滚动。由进料口6进来的石子首先堆积在大辊圈2底部的筛板1上,随之被旋转的铲刀16扬起飞向大辊圈2的内壁,接着被夹在磨辊3与大辊圈2内壁之间被碾压,碾压后变小的颗粒又落回筛板1上,小于筛板孔的颗粒通过筛板孔落下,作为成品砂排出,大于筛板孔的颗粒又将被再次碾压。在碾压过程中产生的细粉弥漫在机体15内部,在风机12的抽吸作用下,机体15内部形成负压,细粉连同机体15内部的空气通过机体15顶盖上的排气管道及分析器11被送往旋风除尘器13。当途经分析器时,细粉中的较大颗粒将被分离出来又重新落入机体15内部,通过了分析器11的细小粉粒将在旋风除尘器13内沉降下来落入底部,作为成品粉料由粉料出口14排出。The working principle of the planetary rolling sand making mill is: the power of the motor 7 drives the main shaft and the plum blossom frame 5 to rotate through the belt drive pair 9 and the reduction box 10, and each grinding roller assembly 4 hinged on the plum blossom frame 5 is Revolving around the main shaft, under the action of centrifugal force, the grinding roller assembly 4 swings outward around the hinge point so that the grinding roller 3 contacts the inner wall of the large roller ring 2, and under the action of friction, the grinding roller 3 moves along the inner wall of the large roller ring 2 Roll the planets. The stones coming in from the feed port 6 are first accumulated on the sieve plate 1 at the bottom of the large roller ring 2, and then lifted up by the rotating blade 16 to the inner wall of the large roller ring 2, and then are clamped between the grinding roller 3 and the large roller The inner wall of the circle 2 is rolled, and the particles that become smaller after rolling fall back to the sieve plate 1, the particles smaller than the sieve plate holes fall through the sieve plate holes, and are discharged as finished sand, and the particles larger than the sieve plate holes will be discharged again. Roll again. The fine powder produced in the rolling process permeates the inside of the body 15, and under the suction of the blower fan 12, a negative pressure is formed inside the body 15, and the fine powder and the air inside the body 15 pass through the exhaust pipe on the top cover of the body 15 and Analyzer 11 is sent to cyclone 13 . When passing through the analyzer, the larger particles in the fine powder will be separated and fall into the body 15 again, and the fine powder particles that have passed through the analyzer 11 will settle down in the cyclone dust collector 13 and fall to the bottom as finished powder. The material is discharged from the powder outlet 14.

Claims (6)

1, a kind of planetary roller type sand-producing grinding mill comprises the body (15) that has charging aperture, powder collecting mechanism, big roller circle (2), rolled broken stone mechanism, main shaft supporting mechanism (8), transmission mechanism, the motor (7) that is connected with the transmission mechanism power intake,
Body (15) is a cylindrical shell, its upper end is provided with top cover, its lower end and big roller circle (2) combination, rolled broken stone mechanism is positioned at the cavity that body (15) and big roller circle (2) are combined to form, grinding roller in the rolled broken stone mechanism (3) forms planetary roller type with big roller circle (2) inwall and rolls pair, the powder collecting mechanism is installed on the top cover of body
It is characterized in that main shaft supporting mechanism (8) one ends are fixed on the top cover of body, other end insertion machine intracoelomic cavity, main shaft one end in the main shaft supporting mechanism (8) is connected with the clutch end of transmission mechanism, the other end is connected with plum blossom frame (5) in the rolled broken stone mechanism, and under the bottom of big roller circle (2) or bottom is provided with the sieve plate (1) as the finished sand tapping channel.
2, planetary roller type sand-producing grinding mill according to claim 1 is characterized in that the bottom of big roller circle (2) is connected with support (17), and sieve plate (1) is inserted on the support.
3, planetary roller type sand-producing grinding mill according to claim 1 is characterized in that sieve plate (1) directly is connected with big roller circle (2).
4,, it is characterized in that the sand hole of crossing that sieve plate (1) go up to be provided with differs in size, and be complementary with the grain composition of building sand according to claim 1 or 2 or 3 described planetary roller type sand-producing grinding mills.
5, according to claim 1 or 2 or 3 described planetary roller type sand-producing grinding mills, it is characterized in that rolled broken stone mechanism comprise plum blossom frame (5), at least two cover grinding roller assemblies (4), with the grinding roller (3) and the perching knife (16) of grinding roller assembly (4) quantity Matching, be separated by certain angle and plum blossom frame (5) of each grinding roller assembly (4) is hinged, rotating shaft in grinding roller (3) and the grinding roller assembly (4) is connected, the handle of a knife of perching knife (16) and plum blossom frame (5) are connected, and are connected the position between two adjacent grinding roller assemblies.
6, planetary roller type sand-producing grinding mill according to claim 4, it is characterized in that rolled broken stone mechanism comprise plum blossom frame (5), at least two cover grinding roller assemblies (4), with the grinding roller (3) and the perching knife (16) of grinding roller assembly (4) quantity Matching, be separated by certain angle and plum blossom frame (5) of each grinding roller assembly (4) is hinged, rotating shaft in grinding roller (3) and the grinding roller assembly (4) is connected, the handle of a knife of perching knife (16) and plum blossom frame (5) are connected, and are connected the position between two adjacent grinding roller assemblies.
CNB200710048400XA 2007-02-05 2007-02-05 Planetary rolling sand mill Expired - Fee Related CN100493720C (en)

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