CN100493720C - Planetary rolling sand mill - Google Patents
Planetary rolling sand mill Download PDFInfo
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- CN100493720C CN100493720C CNB200710048400XA CN200710048400A CN100493720C CN 100493720 C CN100493720 C CN 100493720C CN B200710048400X A CNB200710048400X A CN B200710048400XA CN 200710048400 A CN200710048400 A CN 200710048400A CN 100493720 C CN100493720 C CN 100493720C
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- 239000004576 sand Substances 0.000 title claims abstract description 51
- 238000005096 rolling process Methods 0.000 title abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000000227 grinding Methods 0.000 claims abstract description 48
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000004575 stone Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000000429 assembly Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 10
- 208000028804 PERCHING syndrome Diseases 0.000 claims 4
- 230000000295 complement effect Effects 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000010079 rubber tapping Methods 0.000 claims 1
- 238000012216 screening Methods 0.000 abstract 2
- 241001504664 Crossocheilus latius Species 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 8
- 239000000428 dust Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于建筑用砂料和粉料的生产设备,特别涉及一种集制砂与磨粉功能于一体的设备。The invention belongs to production equipment for building sand and powder, in particular to equipment integrating sand making and powder grinding functions.
背景技术 Background technique
砂料是建筑行业用量很大的主要材料之一,在很多地区天然砂已不能满足社会的需求。因此,机械制砂行业应运而生。据了解现有的制砂设备中用得较多的是立式冲击破(见中国专利ZL200420022344.4)、锤破(见中国专利ZL01272759.8)和圆锥破。这几种设备对大于20mm的石块破碎效果较好,对小于10mm的石子破碎效果很差,所产的砂大都是在石块破碎过程中或去掉棱角的过程中产生的,产砂的比例并不大,产砂的粒度大都在5mm以上,其细度模数属于粗砂以上的级别,砂的级配大都不能达到国标对机制砂的要求。可以说现有的制砂设备难于将石子全部打成中砂或细砂,而建筑行业迫切需要的正是细度模数属于中砂、细砂的品种。此外制砂加工场地石粉弥漫、污染严重,这也制约了行业的发展。Sand is one of the main materials used in a large amount in the construction industry. In many areas, natural sand can no longer meet the needs of society. Therefore, the mechanical sand making industry came into being. It is understood that vertical impact breaking (seeing Chinese patent ZL200420022344.4), hammer breaking (seeing Chinese patent ZL01272759.8) and cone breaking are mostly used in the existing sand making equipment. These types of equipment have a better crushing effect on stones larger than 20mm, and poor crushing effects on stones smaller than 10mm. Most of the sand produced is produced during the stone crushing process or the process of removing edges and corners. The size of the produced sand is mostly above 5mm, and its fineness modulus is above the level of coarse sand, and most of the sand gradation cannot meet the requirements of the national standard for machine-made sand. It can be said that the existing sand making equipment is difficult to break all the stones into medium sand or fine sand, and what the construction industry urgently needs is the variety of fineness modulus belonging to medium sand and fine sand. In addition, the sand processing site is full of stone powder and serious pollution, which also restricts the development of the industry.
雷蒙磨是一种符合环保要求的磨粉设备,但其只能生产粉料。Raymond mill is a kind of grinding equipment that meets the requirements of environmental protection, but it can only produce powder.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种行星滚动式制砂磨粉机,此种设备集制砂与磨粉功能于一体,能将石子全部打成中砂以下细度模数的品种,其级配好,工效高,结构紧凑,符合环保要求。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a planetary rolling sand mill, which integrates the functions of sand making and milling, and can grind all the stones into fineness modulus below medium sand. It has good gradation, high work efficiency, compact structure and meets environmental protection requirements.
本发明所述行星滚动式制砂磨粉机是在现有雷蒙磨基础上的一种改进,改进之处主要涉及成品砂出料通道——筛板的设置及主轴支承机构、传动机构和粉料收集机构的安装位置。The planetary rolling sand making mill of the present invention is an improvement on the basis of the existing Raymond mill. The improvement mainly involves the setting of the finished sand discharge channel-the sieve plate and the main shaft support mechanism, transmission mechanism and The installation position of the powder collection mechanism.
本发明所述行星滚动式制砂磨粉机包括开有进料口的机体、作为成品砂出料通道的筛板、粉料收集机构、大辊圈、碾压碎石机构、主轴支承机构、传动机构、与传动机构动力输入端连接的电机;碾压碎石机构包括梅花架、至少两套磨辊总成、与磨辊总成数量匹配的磨辊和铲刀,各磨辊总成相隔一定角度与梅花架铰接,磨辊与磨辊总成中的转轴固连,铲刀的刀柄与梅花架固连,固连位置在两磨辊总成之间。上述部件和构件的组装方式为:机体为筒体,其上端设置有顶盖,其下端与大辊圈组合,碾压碎石机构位于机体与大辊圈组合形成的腔体内,碾压碎石机构中的磨辊与大辊圈内壁形成行星滚动式碾压副,粉料收集装置安装在机体的顶盖上,主轴支承机构一端固定在机体的顶盖上,另一端插入机体内腔,主轴支承机构中的主轴一端与传动机构的动力输出端连接,另一端与碾压碎石机构中的梅花架连接,作为成品砂出料通道的筛板设置在大辊圈的底部之下或底部。。The planetary rolling sand making mill of the present invention includes a body with a feed inlet, a sieve plate as a discharge channel for finished sand, a powder material collection mechanism, a large roller ring, a crushing and crushing mechanism, a main shaft support mechanism, The transmission mechanism and the motor connected to the power input end of the transmission mechanism; the crushing and crushing mechanism includes a plum frame, at least two sets of grinding roller assemblies, grinding rollers and blades matching the number of grinding roller assemblies, and each grinding roller assembly is separated It is hinged with the plum blossom frame at a certain angle, the grinding roller is fixedly connected with the rotating shaft in the grinding roller assembly, and the handle of the blade is fixedly connected with the plum blossom frame, and the fixed connection position is between the two grinding roller assemblies. The assembly method of the above parts and components is as follows: the body is a cylinder, its upper end is provided with a top cover, its lower end is combined with a large roller ring, and the crushing mechanism is located in the cavity formed by the combination of the body and the large roller ring. The grinding roller in the mechanism and the inner wall of the large roller ring form a planetary rolling rolling pair. The powder collection device is installed on the top cover of the machine body. One end of the main shaft support mechanism is fixed on the top cover of the machine body, and the other end is inserted into the body cavity. One end of the main shaft in the support mechanism is connected to the power output end of the transmission mechanism, and the other end is connected to the plum blossom frame in the crushing and crushing mechanism. The sieve plate used as the discharge channel of the finished sand is set under or at the bottom of the large roller ring. .
上述制砂磨粉机中,筛板的安装方式有多种,既可以插装在大辊圈底部连接的机座上,也可以通过螺纹连接、卡式连接等方式与大辊圈直接连接。筛板上设置的过砂孔与建筑用砂的颗粒级配相匹配。In the above-mentioned sand making and milling machine, the sieve plate can be installed in various ways. It can be inserted on the base connected to the bottom of the large roller ring, or can be directly connected to the large roller ring through threaded connection, card connection, etc. The sand passing holes set on the sieve plate match the particle gradation of construction sand.
上述制砂磨粉机中,传动机构为皮带传动副和减速箱组成的复合传动机构。In the above-mentioned sand milling machine, the transmission mechanism is a compound transmission mechanism composed of a belt transmission pair and a reduction box.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、由于块状石子可在磨辊作行星滚动的过程中被反复碾压破碎,小于筛板孔的颗粒才能通过筛板孔落下,因此只要控制筛板孔的大小,就能将石子全部打成中砂以下细度模数的品种,且级配好。1. Since the massive stones can be repeatedly crushed and crushed during the planetary rolling of the grinding roller, the particles smaller than the sieve plate holes can fall through the sieve plate holes, so as long as the size of the sieve plate holes is controlled, all the stones can be crushed It is a variety with a fineness modulus below medium sand, and it is well graded.
2、由于石子在碾压破碎的同时还受冲击和震动,因此生产效率很高。2. Since the stones are impacted and vibrated while being crushed and crushed, the production efficiency is very high.
3、由于设置有粉料收集机构,在工作时粉料收集机构使机体内部处于负压状态,因此既可消除粉尘污染,符合环保要求,又可获得价值高的石粉。3. Since there is a powder collection mechanism, the powder collection mechanism keeps the inside of the body in a negative pressure state during work, so it can not only eliminate dust pollution, meet environmental protection requirements, but also obtain high-value stone powder.
4、结构简单,便于加工制作。4. The structure is simple and easy to manufacture.
附图说明 Description of drawings
图1是本发明所述行星滚动式制砂磨粉机的一种结构图;Fig. 1 is a kind of structural diagram of planetary rolling type sand making mill of the present invention;
图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3是图1的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 1;
图4是筛板的一种结构图。Figure 4 is a structural diagram of the sieve plate.
图中,1—筛板、2—大辊圈、3—磨辊、4—磨辊总成、5—梅花架、6—进料口、7—电机、8—主轴支承机构、9—皮带传动副、10—减速箱、11—分析器、12—风机、13—旋风除尘器、14—粉料出口、15—机体、16—铲刀、17—机座、18—地脚螺栓、19—砼基础。In the figure, 1—sieve plate, 2—large roller ring, 3—grinding roller, 4—milling roller assembly, 5—plum frame, 6—feed inlet, 7—motor, 8—main shaft support mechanism, 9—belt Transmission pair, 10—reducer, 11—analyzer, 12—fan, 13—cyclone dust collector, 14—powder outlet, 15—body, 16—blade, 17—machine base, 18—anchor bolt, 19 - Concrete foundation.
具体实施方式 Detailed ways
下面结合附图对本发明所述行星滚动式制砂磨粉机的结构和工作原理作进一步说明。The structure and working principle of the planetary rolling sand mill of the present invention will be further described below in conjunction with the accompanying drawings.
行星滚动式制砂磨粉机的一种具体结构如图1所示,包括机体15、机座17、作为成品砂出料通道的筛板1、粉料收集机构、大辊圈2、碾压碎石机构、主轴支承机构8、传动机构、与传动机构动力输入端连接的电机7。A specific structure of the planetary rolling sand making mill is shown in Figure 1, including a
机体15为圆筒体,其上端设置有顶盖,其侧壁开有进料口6,其下端设置有与大辊圈2连接的环面;机座17上端为与大辊圈2连接的环面,环面内侧设置有插装筛板1的凹槽,其下端有与砼基础连接的外沿;筛板1的结构如图4所示,为半圆与矩形的组合型板,其上与大辊圈2匹配的圆形区域内开设有若干大小不等的圆形过砂孔,所开过砂孔与建筑用砂的颗粒级配相匹配;粉料收集机构由向上排气的管道、管道内安装的分析器11、位于分析器11之后的风机12及旋风除尘器13构成,旋风除尘器的底部为粉料出口14;大辊圈2为耐磨铸铁制作的圆形圈状体;碾压碎石机构包括梅花架5、三套磨辊总成4、与磨辊总成数量匹配的磨辊3和铲刀16,各磨辊总成4的外套相隔120度与梅花架5铰接,磨辊3与磨辊总成4中的转轴固连,铲刀16的刀柄与梅花架5固连,固连位置在两磨辊总成之间,如图1、图3所示;主轴支承机构8主要由轴套、主轴和轴承组成,如图1所示;传动机构为皮带传动副9和减速箱10组成的复合传动机构,如图1所示。The
上述构件的组装方式:机体15、大辊圈2和机座17通过螺栓组合成一体,机座17通过地脚螺栓18固定在砼基础19上,碾压碎石机构位于机体15与大辊圈2组合形成的腔体内,粉料收集装置安装在机体的顶盖的边缘处,主轴支承机构8一端固定在机体的顶盖上,另一端插入机体内腔,主轴支承机构8中的主轴一端与减速箱10的动力输出轴连接,另一端与碾压碎石机构中的梅花架5连接,电机7与皮带传动副9的动力输入轴连接,筛板1插装在机座17的凹槽内。The assembly method of the above components: the
所述行星滚动式制砂磨粉机的工作原理是:电机7的动力经过皮带传动副9、减速箱10带动主轴及梅花架5旋转,铰接在梅花架5上的各磨辊总成4即绕主轴公转,在离心力作用下,磨辊总成4绕铰接点向外摆动使磨辊3与大辊圈2的内壁接触,在摩擦力的作用下,磨辊3沿大辊圈2的内壁作行星滚动。由进料口6进来的石子首先堆积在大辊圈2底部的筛板1上,随之被旋转的铲刀16扬起飞向大辊圈2的内壁,接着被夹在磨辊3与大辊圈2内壁之间被碾压,碾压后变小的颗粒又落回筛板1上,小于筛板孔的颗粒通过筛板孔落下,作为成品砂排出,大于筛板孔的颗粒又将被再次碾压。在碾压过程中产生的细粉弥漫在机体15内部,在风机12的抽吸作用下,机体15内部形成负压,细粉连同机体15内部的空气通过机体15顶盖上的排气管道及分析器11被送往旋风除尘器13。当途经分析器时,细粉中的较大颗粒将被分离出来又重新落入机体15内部,通过了分析器11的细小粉粒将在旋风除尘器13内沉降下来落入底部,作为成品粉料由粉料出口14排出。The working principle of the planetary rolling sand making mill is: the power of the
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| CNB200710048400XA CN100493720C (en) | 2007-02-05 | 2007-02-05 | Planetary rolling sand mill |
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| CN100493720C true CN100493720C (en) | 2009-06-03 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103301909B (en) * | 2013-06-21 | 2015-04-01 | 王山之 | Improved Raymond mill |
| CN103433096A (en) * | 2013-08-28 | 2013-12-11 | 郑州金烨科技发展有限公司 | Abrasive F sand shaping and model changing machine |
| CN104289277B (en) * | 2014-10-20 | 2016-08-24 | 上海建冶路桥机器设备有限公司 | A kind of European flour mill of energy-saving low-carbon environmental protection |
| CN106824403B (en) * | 2017-02-17 | 2019-02-19 | 江苏新业重工股份有限公司 | Vertical Classifier Mill with Side Inclined Feed |
| CN110270394B (en) * | 2019-07-24 | 2023-10-20 | 清远市清新区谷城矿业开发投资有限公司 | Aggregate crushing device and method |
| CN112973883A (en) * | 2021-02-09 | 2021-06-18 | 洋浦固体废物处理有限公司 | Green mud powder grinding method |
| CN114433335A (en) * | 2022-02-09 | 2022-05-06 | 铜川秦瀚陶粒有限责任公司 | Oil fracturing propping agent based on fly ash and preparation device |
| CN116899714B (en) * | 2023-07-14 | 2024-03-15 | 山东绿知源环保工程有限公司 | A dust-proof grinding mill for cement processing |
| CN117380307B (en) * | 2023-09-18 | 2024-04-05 | 广东蓝堡建设有限公司 | Device and method for preparing recycled aggregate from building construction residual materials |
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2007
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Non-Patent Citations (1)
| Title |
|---|
| S3R3216摆式磨粉机研制与开发. 张夕元,谢国宝,顾美芬,徐长白.中国非金属矿工业导刊,第5期. 1999 * |
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