CN100491213C - Production method of non-PVC multi-chamber large transfusion bag capable of avoiding water in solid medicine chamber after sterilization - Google Patents
Production method of non-PVC multi-chamber large transfusion bag capable of avoiding water in solid medicine chamber after sterilization Download PDFInfo
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- CN100491213C CN100491213C CNB2005100321376A CN200510032137A CN100491213C CN 100491213 C CN100491213 C CN 100491213C CN B2005100321376 A CNB2005100321376 A CN B2005100321376A CN 200510032137 A CN200510032137 A CN 200510032137A CN 100491213 C CN100491213 C CN 100491213C
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- 229940126589 solid medicine Drugs 0.000 title claims abstract description 82
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 42
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 35
- 239000003814 drug Substances 0.000 claims abstract description 77
- 239000007788 liquid Substances 0.000 claims abstract description 37
- 238000011049 filling Methods 0.000 claims abstract description 31
- 239000002131 composite material Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 229940079593 drug Drugs 0.000 claims description 30
- 239000007787 solid Substances 0.000 claims description 25
- 238000001802 infusion Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 239000002985 plastic film Substances 0.000 abstract 1
- 229920006255 plastic film Polymers 0.000 abstract 1
- 238000003466 welding Methods 0.000 description 5
- 239000003978 infusion fluid Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000001225 therapeutic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000002504 physiological saline solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于医药包装领域,具体涉及一种可避免经灭菌后固体药室内有水的非PVC多室袋大输液的生产方法。The invention belongs to the field of medicine packaging, and in particular relates to a production method of a non-PVC multi-chamber bag infusion that can avoid water in a sterilized solid medicine chamber.
背景技术 Background technique
现有的单口管单室大输液袋它只有一个装药室,且只能装一种药液。生产时先由制袋机制成单室袋,将药灌入袋中再将组合盖焊接即成。由于大输液一般为生理盐水或营养液,与治疗性固体药混合后不能长期存放,因而只有在使用时才能将治疗性固体药与大输液混合,其过程为:先用注射器将输液袋中的药液抽出注入装固体药的容器中,将其完全溶解后再从装固体药的容器中抽出注入装大输液的袋中。这种包装的输液袋在使用时必须还要浪费一支一次性注射器及配药的工时,增加使用成本;在急救时耽误抢救时间,可能造成严重后果;对繁忙的护士来说也易造成配错药的可能,或配药之后等输液时不知配药是否正确。为解决上述技术问题,可在同一输液袋上设置多个由可分开弱焊焊缝隔开的可同时装液体药和固体药的装药室,即制成非PVC膜大输液多室袋。大输液中液体药在灌装密封后须高温灭菌,而固体药(主要指无菌的粉剂类)不能在高温下灭菌,即固体药灌装必须放在液体药灭菌后进行。由于非PVC膜在高温时的阻水汽性能较差,在灭菌过程中,固体药室外的水汽浓度大,而固体药室内为干燥气体,这样水汽就很容易穿过组成固体药室的非PVC膜进入固体药室中,灭菌后水汽凝聚成水留在固体药室中,固体药与水接触后保质期很短,影响了药品质量。The existing single-mouth tube single-chamber large transfusion bag has only one medicine charging chamber, and can only hold a kind of medicine liquid. During production, a single-chamber bag is first made by a bag-making machine, and the medicine is poured into the bag, and then the combined cover is welded. Since the large infusion is generally physiological saline or nutrient solution, it cannot be stored for a long time after being mixed with the therapeutic solid medicine, so the therapeutic solid medicine can be mixed with the large infusion only when in use. The liquid medicine is drawn out and injected into the container of solid medicine, and after it is completely dissolved, it is drawn out from the container of solid medicine and injected into the bag of large infusion solution. This kind of packaged infusion bag must also waste a disposable syringe and the man-hours of dispensing when used, which increases the cost of use; delaying the rescue time during emergency treatment may cause serious consequences; it is also easy to cause misuse for busy nurses The possibility of taking the medicine, or not knowing whether the medicine is dispensed correctly when waiting for the infusion after dispensing. In order to solve the above-mentioned technical problems, a plurality of drug-charging chambers which can be separated by separable weak welding seams and can hold liquid medicine and solid medicine at the same time can be arranged on the same infusion bag, that is, a non-PVC film large transfusion multi-chamber bag can be made. Liquid drugs in large infusions must be sterilized at high temperature after filling and sealing, while solid drugs (mainly sterile powders) cannot be sterilized at high temperature, that is, filling of solid drugs must be performed after liquid drugs are sterilized. Due to the poor water vapor resistance of non-PVC films at high temperatures, during the sterilization process, the concentration of water vapor outside the solid drug chamber is large, while the solid drug chamber is dry gas, so water vapor can easily pass through the non-PVC material that makes up the solid drug chamber. When the film enters the solid drug chamber, the water vapor condenses into water after sterilization and stays in the solid drug chamber. The shelf life of the solid drug after contact with water is very short, which affects the quality of the drug.
发明内容 Contents of the invention
本发明所要解决的技术问题是克服上述现有技术的缺陷,提供一种可使非PVC膜多室袋大输液在液体药灭菌后,水汽不会穿过组成装固体药室的非PVC膜进入固体药室中,且工艺简单易行的可避免灭菌后固体药室有水的非PVC多室大输液袋生产方法。The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned prior art, and to provide a non-PVC film multi-chamber bag for large infusion after the liquid medicine is sterilized, and the water vapor will not pass through the non-PVC film that forms the solid medicine chamber. The non-PVC multi-chamber large infusion bag production method can avoid water in the solid medicine chamber after being sterilized into the solid medicine chamber, and the process is simple and practicable.
为解决上述技术问题,本发明采用下述技术方案。In order to solve the above technical problems, the present invention adopts the following technical solutions.
本发明的可避免灭菌后固体药室有水的非PVC多室大输液袋生产方法,其工艺步骤依次包括制袋、液体药灌装、封口、灭菌、装固体药室切开、固体药灌装和装固体药室封口,其特征在于灭菌前在装固体药室外包覆可防止灭菌时水汽进入装固体药室的铝塑复合膜。The production method of the non-PVC multi-chamber large infusion bag that can avoid water in the solid medicine chamber after sterilization of the present invention, its process steps include bag making, liquid medicine filling, sealing, sterilization, solid medicine chamber cutting, solid Medicine filling and sealing of the solid medicine chamber are characterized in that before sterilization, the solid medicine chamber is coated with an aluminum-plastic composite film that can prevent water vapor from entering the solid medicine chamber during sterilization.
作为本发明的进一步改进,其具体步骤为:制袋、装固体药室外包覆可防止灭菌时水汽进入固体药室的铝塑复合膜、液体药灌装、装液体药室封口、灭菌、装固体药室切开、固体药灌装和装固体药室封口。As a further improvement of the present invention, the specific steps are: making bags, packing the solid medicine outside, and covering the aluminum-plastic composite film that can prevent water vapor from entering the solid medicine chamber during sterilization, liquid medicine filling, sealing the liquid medicine chamber, and sterilizing , cutting of the solid drug chamber, solid drug filling and sealing of the solid drug chamber.
其具体步骤也可为:制袋、液体药灌装、装液体药室封口、装固体药室外包覆可防止灭菌时水汽进入固体药室的铝塑复合膜、灭菌、装固体药室切开、固体药灌装和装固体药室封口。The specific steps can also be: bag making, liquid medicine filling, sealing of the liquid medicine chamber, coating the aluminum-plastic composite film outside the solid medicine chamber to prevent water vapor from entering the solid medicine chamber during sterilization, sterilization, and solid medicine chamber Cutting, filling of solid medicine and sealing of solid medicine chamber.
所述的铝塑复合膜焊合于装固体药室的四周。The aluminum-plastic composite film is welded around the solid medicine chamber.
本发明的有益效果在于:本发明针对在同一输液袋上设置多个可同时装液体药和固体药的装药室的非PVC膜多室袋大输液,其生产工艺中存在灭菌后水汽凝聚成水留在装固体药室中的问题,在灭菌前用高阻水汽的铝塑复合膜将装固体药室密封,防止在灭菌时水汽进入装固体药室。使装固体药保持干燥,提高了药品的质量及储存时间。The beneficial effect of the present invention is that: the present invention is aimed at the non-PVC film multi-chamber bag large infusion solution that is provided with a plurality of charge chambers that can simultaneously hold liquid medicine and solid medicine on the same infusion bag, and there is water vapor condensation after sterilization in the production process. In order to solve the problem of water remaining in the solid medicine chamber, the aluminum-plastic composite film with high resistance to water vapor is used to seal the solid medicine chamber before sterilization to prevent water vapor from entering the solid medicine chamber during sterilization. The solid medicine is kept dry, and the quality and storage time of the medicine are improved.
附图说明 Description of drawings
图1为可装液体药和固体药的大输液双室袋未装药前的结构示意图;Fig. 1 is the structure schematic diagram before the large transfusion double-chamber bag that can hold liquid medicine and solid medicine is not filled with medicine;
图2为大输液双室袋装液体药室装药并焊合铝塑复合膜后的结构示意图;Fig. 2 is a schematic diagram of the structure of the large infusion double-chamber bagged liquid medicine chamber after the medicine is filled and the aluminum-plastic composite film is welded;
图3为图2所示的袋装固体药后的结构示意图。Fig. 3 is a schematic structural view of the bagged solid medicine shown in Fig. 2 .
图4为图3的A—A剖视放大图。Fig. 4 is an enlarged cross-sectional view along line A-A of Fig. 3 .
图中各标号表示:Each label in the figure means:
1、高强度焊缝 2、装液体药室1. High-
3、弱焊焊缝 4、装固体药室3. Weak
5、灌药口 6、接口5.
7、组合盖 8、铝塑复合膜7.
9、切割线9. Cutting line
具体实施方式 Detailed ways
本发明的可避免灭菌后固体药室有水的非PVC多室大输液袋生产方法,其工艺步骤依次包括制袋、液体药灌装、封口、灭菌、装固体药室切开、固体药灌装和装固体药室封口,并在灭菌前在装固体药室外包覆可防止在灭菌时水汽进入装固体药室的铝塑复合膜,该铝塑复合膜焊合于装固体药室的四周。The production method of the non-PVC multi-chamber large infusion bag that can avoid water in the solid medicine chamber after sterilization of the present invention, its process steps include bag making, liquid medicine filling, sealing, sterilization, solid medicine chamber cutting, solid Filling the medicine and sealing the solid medicine chamber, and wrapping the aluminum-plastic composite film outside the solid medicine chamber before sterilization can prevent water vapor from entering the solid medicine chamber during sterilization. The aluminum-plastic composite film is welded to the solid medicine chamber. around the room.
本发明可在液体药室灌装前,对装固体药室外包覆可防止在灭菌时水汽进入装固体药室的铝塑复合膜,其具体工艺步骤依次为:制袋、装固体药室四周焊合铝塑复合膜、液体药灌装、装液体药室封口、灭菌、装固体药室切开、固体药灌装和装固体药室封口。In the present invention, before filling the liquid medicine chamber, the aluminum-plastic composite film can be coated on the outside of the solid medicine chamber to prevent water vapor from entering the solid medicine chamber during sterilization. The specific process steps are as follows: bag making, solid medicine chamber Welding aluminum-plastic composite film around, filling liquid medicine, sealing liquid medicine chamber, sterilizing, cutting solid medicine chamber, filling solid medicine and sealing solid medicine chamber.
本发明也可在液体药室灌装后,对装固体药室外包覆可防止在灭菌时水汽进入装固体药室的铝塑复合膜,其具体工艺步骤依次为:制袋、液体药灌装、装液体药室封口、装固体药室四周焊合铝塑复合膜、灭菌、装固体药室切开、固体药灌装和装固体药室封口。可根据生产设备来定。In the present invention, after filling the liquid medicine chamber, the aluminum-plastic composite film that can prevent water vapor from entering the solid medicine chamber during sterilization can be coated on the outside of the solid medicine chamber. The specific process steps are as follows: bag making, liquid medicine filling Packing and sealing of the liquid medicine chamber, welding aluminum-plastic composite film around the solid medicine chamber, sterilization, cutting of the solid medicine chamber, solid medicine filling and sealing of the solid medicine chamber. It can be determined according to the production equipment.
下面结合附图,以后一工艺为例进一步详述本发明的工艺步骤:Below in conjunction with accompanying drawing, the following process is taken as an example to further describe the process step of the present invention in detail:
1)制袋:首先制作出如图1所示的袋(以双室袋为例),袋的周边由高强度焊缝1密封,袋的内腔由可分开弱焊焊缝3分隔为装液体药室2和装固体药室4,装液体药室2连有接口6,装固体药室4连有一预留的灌药口5;1) Bag making: first make the bag as shown in Figure 1 (take the double-chamber bag as an example), the periphery of the bag is sealed by high-
2)液体药灌装:如图2所示,向装液体药室2灌装液体药;2) Liquid medicine filling: as shown in Figure 2, fill the
3)装液体药室封口:如图2所示,装完液体药后由组合盖7将接口6密封;3) Sealing of the liquid medicine chamber: as shown in Figure 2, after the liquid medicine is filled, the
4)装固体药室外包覆可防止在灭菌时水汽进入装固体药室的铝塑复合膜:如图2所示,为防止在灭菌时水汽进入装固体药室4,在装固体药室4外包覆可防止在灭菌时水汽进入装固体药室4的高阻水汽的铝塑复合膜8,该铝塑复合膜8焊合于装固体药室4的四周;4) The outdoor coating of the solid medicine can prevent water vapor from entering the solid medicine chamber during sterilization: as shown in Figure 2, in order to prevent water vapor from entering the
5)灭菌;5) Sterilization;
6)装固体药室切开:从图1、2所示切割线9处将袋切开,装固体药室4的灌药口5打开,6) Cutting the solid drug chamber: cut the bag from the cutting line 9 shown in Figures 1 and 2, open the
7)固体药灌装:将粉剂类(固体)药装入装固体药室4中;7) Filling of solid medicine: put the powder (solid) medicine into the
8)装固体药室封口:如图3所示,固体药灌装完成后,将灌药口5热封好,即制得如图3、4所示装有液体药和固体药且装固体药室4外包覆可防止在灭菌时水汽进入装固体药室4的铝塑复合膜8的非PVC膜双室袋大输液。8) Sealing of the solid drug chamber: as shown in Figure 3, after the filling of the solid drug is completed, the
上述铝塑复合膜8具有良好的阻水汽性能、良好的焊接性能及良好的耐蒸煮性能,它可与组成装固体药室的非PVC膜热焊在一起,并经高温灭菌后不变形、不变性,在对液体药灭菌时,可阻止水汽穿过非PVC膜进入装固体药室4中,使装固体药室4中保持干燥,以提高药品的质量及储存时间。The above-mentioned aluminum-
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| JP5118838B2 (en) * | 2006-03-31 | 2013-01-16 | 株式会社大塚製薬工場 | Multi-chamber container |
| CN100430304C (en) * | 2006-03-31 | 2008-11-05 | 上海武彬包装制品有限公司 | A kind of powder liquid bag container and production method thereof |
| CN100443372C (en) * | 2006-04-26 | 2008-12-17 | 长沙楚天科技有限公司 | Automatic medicine-filling machine |
| AU2011295037B2 (en) * | 2010-08-27 | 2015-05-14 | Sanofi-Aventis Deutschland Gmbh | Packaging system for multi-component medical products |
| CN113071735A (en) * | 2021-04-27 | 2021-07-06 | 汕头市达能轻工机械有限公司 | Multi-placenta packaging finished product of sauce and solid granular food and production method thereof |
| CN115743676B (en) * | 2022-11-24 | 2025-06-24 | 楚天科技股份有限公司 | A multi-chamber bag making process |
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