CN100486763C - Accurate gripping tongs for the machine tool - Google Patents
Accurate gripping tongs for the machine tool Download PDFInfo
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- CN100486763C CN100486763C CNB2007100301920A CN200710030192A CN100486763C CN 100486763 C CN100486763 C CN 100486763C CN B2007100301920 A CNB2007100301920 A CN B2007100301920A CN 200710030192 A CN200710030192 A CN 200710030192A CN 100486763 C CN100486763 C CN 100486763C
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Abstract
Description
技术领域 technical field
本发明属于机床上的工作机构,具体是指一种机床上用的精密平口钳。The invention belongs to a working mechanism on a machine tool, and specifically refers to a precision flat-nose pliers used on a machine tool.
背景技术 Background technique
在目前普遍使用的机械加工机床上,平口钳(也称夹钳)是用来装夹工件用的常用工作机构。一般平口钳的结构是由钳座、固定在钳座上的固定钳口、滑动配合在钳座上的活动钳口、转动配合在钳座上的丝杆和安装在活动钳口上的螺母构成,其中螺母与丝杆作螺纹配合。由于钳口开度调整是靠转动丝杆,使活动钳口慢速移动来实现,所以每一次钳口开度调整都要转动丝杆很多圈,这样不但操作起来麻烦,而且工作效率很低。为此人们改进设计出可以快速移动活动钳口的平口钳,其改进要点是用开合螺母来取代原螺母,并在活动钳口上设置控制开合螺母开合的控制机构。当需要调整钳口开度时,先通过控制机构打开开合螺母,解除开合螺母与丝杆的螺纹配合关系,用手推动活动钳口快速移动至与待装夹工件接触,然后通过控制机构闭合开合螺母,恢复开合螺母与丝杆的螺纹配合关系,再转动丝杆使活动钳口夹紧工件,这样需要转动丝杆的圈数就很少,可大大提高平口钳装夹工件的工作效率和减少操作麻烦。但是,装夹机械加工工件一般需要很大的夹紧力,由于现有的这种快速移动活动钳口的平口钳的具体结构特点,使承载能力不强的开合螺母和与其配合的丝杆成为了夹紧应力集中的薄弱点,所以往往造成开合螺母和丝杆的螺纹过快或过度磨损,使平口钳的装夹精度降低,也容易造成开合螺母和丝杆损坏,缩短平口钳的使用寿命。On the machining machine tool that is generally used at present, vise (also claiming clamp) is the common working mechanism that is used for clamping workpiece. The structure of a general flat nose pliers is composed of a pliers base, a fixed jaw fixed on the pliers base, a movable jaw slidingly fitted on the pliers base, a screw rod rotatably fitted on the pliers base, and a nut installed on the movable jaws. Wherein the nut and the screw rod are threadedly matched. Since the adjustment of the opening of the jaws is realized by turning the screw rod to move the movable jaws at a slow speed, many turns of the screw rod must be rotated each time the opening of the jaws is adjusted, which is not only cumbersome to operate, but also has low work efficiency. People improve and design the vise that can move movable jaw quickly for this reason, and its improvement point is to replace former nut with split nut, and the control mechanism that controls split nut opening and closing is set on movable jaw. When it is necessary to adjust the opening of the jaws, first open the split nut through the control mechanism, release the threaded relationship between the split nut and the screw rod, push the movable jaw to move quickly to contact with the workpiece to be clamped, and then pass the control mechanism Close the split nut, restore the thread fit relationship between the split nut and the screw rod, and then turn the screw rod to clamp the workpiece with the movable jaw. In this way, the number of turns required to rotate the screw rod is very small, which can greatly improve the clamping efficiency of the flat nose pliers. Work efficiency and reduce operation hassle. However, clamping machining workpieces generally requires a large clamping force. Due to the specific structural characteristics of the existing vise with fast moving movable jaws, the split nuts with weak load-bearing capacity and the screw rods matched with them It has become a weak point of clamping stress concentration, so it often causes the thread of the split nut and the screw to be too fast or excessively worn, which reduces the clamping accuracy of the flat-nose pliers, and easily causes damage to the split nut and the screw, shortening the flat-nose pliers service life.
发明内容 Contents of the invention
为了克服现有活动钳口慢速移动的平口钳所存在的操作麻烦、工作效率低和活动钳口快速移动的平口钳所存在的容易过快或过度磨损和损坏、使平口钳的装夹精度降低和平口钳的使用寿命缩短等缺陷,本发明的目的是提供一种改进的机床上用的精密平口钳,可以克服现有技术的缺陷。In order to overcome the operation troubles and low work efficiency of the existing vise with movable jaws moving at a slow speed, and the vise with fast moving jaws that are easy to be too fast or excessively worn and damaged, the clamping accuracy of the vise To reduce defects such as shortened service life of flat pliers, the purpose of the present invention is to provide an improved precision flat pliers used on machine tools, which can overcome the defects of the prior art.
本发明解决其技术问题所采用的技术方案是:一种机床上用的精密平口钳,由钳座、固定在钳座上的固定钳口、滑动配合在钳座导轨上的活动钳口和安装在钳座上与活动钳口配合的快速移动机构构成,其特征是:所述钳座导轨两侧设有齿条,所述快速移动机构由滑动配合在钳座导轨上的螺母座、螺纹配合在螺母座上的推力螺杆和设置于螺母座上的张缩器构成,张缩器由一对滑动配合在螺母座内槽上的活动齿块、张缩控制杆和回位弹簧构成,一活动齿块外侧有可与钳座导轨一侧的齿条卡合的齿排,另一活动齿块外侧有可与钳座导轨另一侧的齿条卡合的齿排,张缩控制杆上的控制部与活动齿块内侧的配合部相配合,张缩控制杆的杆部与螺母座配合,张缩控制杆的手把端头处于螺母座外,回位弹簧二端分别连接于二活动齿块上,推力螺杆的推动端与活动钳口配合。The technical scheme adopted by the present invention to solve the technical problem is: a precision flat-nose pliers used on a machine tool, which consists of a clamp base, a fixed jaw fixed on the clamp base, a movable jaw slidingly fitted on the guide rail of the clamp base, and an installation It is composed of a quick-moving mechanism that cooperates with the movable jaw on the clamp base, and its feature is: racks are provided on both sides of the guide rail of the clamp base, and the fast-moving mechanism is composed of a nut seat that is slidably fitted on the guide rail of the clamp base, and a screw thread. The thrust screw on the nut seat is composed of a tensioner set on the nut seat. The tensioner is composed of a pair of movable tooth blocks slidingly fitted on the inner groove of the nut seat, a tension control rod and a return spring. There is a tooth row on the outside of the gear block that can engage with the rack on one side of the guide rail of the clamp base, and a tooth row on the outside of the other movable gear block that can engage with the rack on the other side of the guide rail of the clamp base. The control part cooperates with the matching part inside the movable tooth block, the rod part of the expansion and contraction control rod cooperates with the nut seat, the handle end of the expansion and contraction control rod is outside the nut seat, and the two ends of the return spring are respectively connected to the two movable tooth blocks. On the block, the pushing end of the thrust screw cooperates with the movable jaw.
上述活动钳口和快速移动机构之间还可进行软连接,达到在钳座上快速移动时能同进同退,以方便操作,又不防碍锁紧快速移动机构后推力螺杆对活动钳口的推动动作。具体结构可以是:在螺母座上设通向活动钳口的螺钉孔,螺钉孔的前段为直径较大的套设弹簧孔段,由套设有压簧的螺钉穿过螺钉孔并螺纹配合在活动钳口的对应螺纹孔上,即使得压簧处于螺钉孔的套设弹簧孔段内并处于螺钉头部后面,给螺钉提供有弹性的可移动空间段。A flexible connection can also be made between the above-mentioned movable jaw and the fast-moving mechanism, so that they can advance and retreat at the same time when moving quickly on the clamp base, so as to facilitate operation and not prevent the thrust screw from locking the fast-moving mechanism against the movable jaw. push action. The specific structure can be: a screw hole leading to the movable jaw is set on the nut seat, the front section of the screw hole is a sleeve spring hole section with a larger diameter, and the screw with the compression spring is passed through the screw hole and threaded in the screw hole. On the corresponding threaded hole of the movable jaw, that is to say, the clip spring is located in the sleeve spring hole section of the screw hole and behind the screw head, providing the screw with an elastic movable space section.
上述张缩控制杆的控制部可以是一双向凸轮盘,活动齿块内侧的配合部则为凸轮槽,张缩控制杆的杆部与螺母座的配合则为转动配合;张缩控制杆的控制部也可以是一螺旋杆的端部,活动齿块内侧的配合部则为与活动齿块内侧斜面滑动配合的楔形件,螺旋杆的杆部则与螺母座作螺纹配合;张缩控制杆的控制部还可以是其它的适用结构,控制部结构不同,活动齿块内侧的配合部的结构和张缩控制杆杆部与螺母座的配合关系将随之对应变化。张缩控制杆控制部的作用是推动活动齿块往外移动而张开、或撤销推动作用让活动齿块往内移动而收缩。The control part of the above-mentioned expansion and contraction control rod can be a two-way cam disc, and the matching part on the inside of the movable tooth block is a cam groove, and the cooperation between the rod part of the expansion and contraction control rod and the nut seat is a rotational fit; the control of the expansion and contraction control rod The part can also be the end of a screw rod, and the matching part inside the movable tooth block is a wedge-shaped piece that slides and fits with the inclined surface inside the movable tooth block, and the rod part of the screw rod is threadedly matched with the nut seat; The control part can also be of other applicable structures. The structure of the control part is different, and the structure of the matching part inside the movable tooth block and the matching relationship between the rod part of the expansion and contraction control rod and the nut seat will change correspondingly. The function of the expansion and contraction control rod control part is to push the movable tooth block to move outward to open, or cancel the pushing action to make the movable tooth block to move inward to contract.
上述齿条和齿排的齿形均可以是弧形齿、矩形齿、梯形齿、锥形齿或锯形齿等等。The tooth shape of the above-mentioned rack and tooth row can be arc-shaped teeth, rectangular teeth, trapezoidal teeth, conical teeth or saw-shaped teeth and so on.
本发明的有益效果:由于平口钳采用双侧向锁紧定位结构,即是钳座导轨两侧设有齿条,快速移动机构作为一个独立机构滑动配合在钳座导轨上,通过滑动配合在螺母座内槽的张缩器的二个活动齿块的张开,让其上的齿排卡合在齿条上,从而使快速移动机构固定,再通过快速移动机构上的推力螺杆来推压活动钳口,这样平口钳的夹紧应力就会分散到钳座两侧,而不会集中在某一承载能力不强的机件上,所以平口钳不容易过快或过度磨损、损坏,其装夹精度和使用寿命都得到了提高;由于张缩器由一对滑动配合在螺母座内槽上的活动齿块、张缩控制杆、回位弹簧构成,张缩控制杆上的控制部配合于活动齿块内侧的配合部,张缩控制杆的手把端头处于螺母座外,所以通过张缩控制杆控制二个活动齿块张开或收缩均十分方便,二个活动齿块收缩时,快速移动机构不受钳座导轨两侧齿条的限制,与活动钳口一样可以用手推动而快速移动,二个活动齿块张开时快速移动机构就可固定,大大提高了工作效率;还由于活动钳口和快速移动机构之间还可通过软连接结构,达到在钳座上移动时能同进同退,又不防碍固定快速移动机构后推力螺杆对活动钳口的推动动作,从而使操作更为方便。Beneficial effects of the present invention: Since the flat-nose pliers adopt a double-lateral locking and positioning structure, that is, racks are provided on both sides of the guide rail of the clamp base, and the fast moving mechanism is slidably fitted on the guide rail of the clamp base as an independent mechanism, and is fitted on the nut by sliding The opening of the two movable tooth blocks of the tensioner in the slot in the seat allows the tooth row on it to engage on the rack, so that the rapid movement mechanism is fixed, and then the thrust screw on the rapid movement mechanism is used to push the movement In this way, the clamping stress of the flat-nose pliers will be distributed to both sides of the clamp seat, and will not be concentrated on a part with a weak load-bearing capacity, so the flat-nose pliers are not easy to be worn or damaged too quickly or excessively. The clamp accuracy and service life have been improved; since the tensioner is composed of a pair of movable tooth blocks slidingly fitted on the inner groove of the nut seat, a tension control rod, and a return spring, the control part on the tension control rod is matched with the In the matching part inside the movable tooth block, the handle end of the expansion and contraction control rod is outside the nut seat, so it is very convenient to control the opening or contraction of the two movable tooth blocks through the expansion and contraction control rod. When the two movable tooth blocks shrink, The fast-moving mechanism is not restricted by the racks on both sides of the guide rail of the clamp seat, and can be pushed and moved quickly like the movable jaw. When the two movable tooth blocks are opened, the fast-moving mechanism can be fixed, which greatly improves the work efficiency; The jaws and the fast-moving mechanism can also be connected through a soft connection structure, so that they can advance and retreat at the same time when moving on the clamp base, without hindering the pushing action of the thrust screw to the movable jaw after the fast-moving mechanism is fixed, so that the operation more convenient.
以下结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
附图说明 Description of drawings
图1是本发明一个实施例的立体示意图。Fig. 1 is a schematic perspective view of an embodiment of the present invention.
图2是图1装夹工件状态的示意图。Fig. 2 is a schematic diagram of the clamping state of the workpiece in Fig. 1 .
图3是图1的零件分离示意图。Fig. 3 is a schematic diagram of part separation in Fig. 1 .
图4是图3的二个活动齿块及回位弹簧的放大图。Fig. 4 is an enlarged view of the two movable tooth blocks and the return spring in Fig. 3 .
图5是图3中张缩器的可替代结构方案的立体放大示意图。Fig. 5 is a perspective enlarged schematic view of an alternative structural solution of the tensioner in Fig. 3 .
图中:1、钳座;2、固定钳口;3、钳座导轨;4、活动钳口;5、快速移动机构;6和7、齿条;8、螺母座;9、推力螺杆;10、张缩器;11、螺母座内槽;12和13、活动齿块;14、张缩控制杆;15、回位弹簧;16和17、齿排;18、控制部;19、配合部;20、杆部;21、手把端头;22、推动端;23、螺钉孔;24和25、螺钉孔;26和27、压簧;28和29、螺钉;30和31、螺纹孔;32、孔;33和34、安装槽;35和36、螺纹孔;37、下板件;38、把杆;39、张缩控制杆;40、控制部;41和42、活动齿块;43、楔形件;44、杆部;45、回位弹簧。In the figure: 1, clamp base; 2, fixed jaw; 3, clamp base guide rail; 4, movable jaw; 5, fast moving mechanism; 6 and 7, rack; 8, nut seat; 9, thrust screw; 10 1. Tensioner; 11. Inner groove of the nut seat; 12 and 13. Movable tooth block; 14. Tension control rod; 15. Return spring; 16 and 17. Gear row; 18. Control part; 19. Cooperating part; 20, rod; 21, handle end; 22, push end; 23, screw hole; 24 and 25, screw hole; 26 and 27, compression spring; 28 and 29, screw; 30 and 31, threaded hole; 32 , hole; 33 and 34, installation groove; 35 and 36, threaded hole; 37, lower plate; 38, lever; 39, expansion and contraction control rod; 40, control part; Wedge; 44, rod; 45, return spring.
具体实施方式 Detailed ways
参照图1~图4,本机床上用的精密平口钳,由钳座1、固定在钳座1上的固定钳口2、滑动配合在钳座导轨3上的活动钳口4和安装在钳座1上与活动钳口4配合的快速移动机构5构成,其特征是:所述钳座导轨3两侧设有齿条6和7,所述快速移动机构5由滑动配合在钳座导轨3上的螺母座8、螺纹配合在螺母座8上推力螺杆9和设置于螺母座8上的张缩器10构成,张缩器10由一对滑动配合在螺母座内槽11上的活动齿块12和13、张缩控制杆14和回位弹簧15等构成,一活动齿块12外侧有可与钳座导轨3一侧的齿条7卡合的齿排16,另一活动齿块13外侧有可与钳座导轨3另一侧的齿条6卡合的齿排17,张缩控制杆14上的控制部18与活动齿块12和13内侧的配合部19相配合,张缩控制杆14的杆部20与螺母座8配合,张缩控制杆14的手把端头21处于螺母座8外,回位弹簧15二端分别连接于二活动齿块12和13的挂钉上,推力螺杆9的推动端22与活动钳口4配合。另外,固定钳口2固定在钳座1上时,由螺钉通过钳座1上的螺钉孔23等与固定钳口2底面螺纹孔作螺纹配合而使固定钳口2得以固定;螺母座8上还设有通向活动钳口4的螺钉孔24和25,螺钉孔24和25的前段为直径较大的套设弹簧孔段,分别套设压簧26和27的螺钉28和29穿过螺钉孔24和25与活动钳口4的对应螺纹孔30和31作螺纹配合,以构成软连接结构;张缩控制杆14的控制部18为一双向凸轮盘,活动齿块12和13内侧的配合部19为凸轮槽,张缩控制杆14的杆部20转动配合在螺母座8的孔32上;齿条6、7和齿排16、17的齿形均为弧形齿;固定钳口2和活动钳口4上还设有扩大使用范围用的安装槽33、34和螺纹孔35、36等;螺母座8的下板件37是通过螺钉(图上省略)与螺母座8主体固紧在一起。Referring to Figures 1 to 4, the precision flat-nose pliers used on this machine tool consists of a clamp base 1, a fixed
装夹工件时,就图1状态,将工件放在贴靠固定钳口2的钳座1上;这时张缩控制杆14的手把端头21上的把杆38朝上,活动齿块12和13处在收缩位置,用手可推动快速移动机构5使之连同活动钳口4快速往左滑动,滑动至活动钳口4与放在钳座1上的工件接触;然后扳转张缩控制杆14的把杆38至图2所示状态,这时活动齿块12和13受控制部18的双凸轮面的外推而张开,活动齿块12和13上的齿排16和17分别卡合在钳座1的导轨3两侧齿条7和6上,使快速移动机构5得以固定;再转动推力螺杆9往工件方向推压活动钳口4,使工件得到夹紧;这时螺钉28和29压缩压簧26和27随活动钳口4往左移动。至此就形成了图2状态。工件机械加工完成后,旋松推力螺杆9,螺钉28和29在压簧26和27的弹力作用下,带动活动钳口4往右移动而松开工件,扳转张缩控制杆14至把杆37朝上,这时快速移动机构5连同活动钳口4便可一起往右快速滑动后退。When clamping the workpiece, put the workpiece on the clamp seat 1 close to the
参照图5,这是一个可以替代图3、图4的张缩器10的结构方案,具体是:张缩控制杆39的控制部40是一螺旋杆的端部,活动齿块41、42内侧配合部为与活动齿块41、42内侧斜面滑动配合的楔形件43,螺旋杆的杆部44与螺母座8的孔32作螺纹配合。当转动张缩控制杆39使其控制部40左移时,楔形件43推动活动齿块41、42外移而张开,当转动张缩控制杆39使其控制部40右移时,楔形件43在弹簧(图上省略)推动下右移,活动齿块41、42在回位弹簧45等的作用下内移而收缩。Referring to Figure 5, this is a structural solution that can replace the
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| CNB2007100301920A CN100486763C (en) | 2007-09-06 | 2007-09-06 | Accurate gripping tongs for the machine tool |
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| CNB2007100301920A CN100486763C (en) | 2007-09-06 | 2007-09-06 | Accurate gripping tongs for the machine tool |
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|---|---|---|---|
| CNB2007100301920A Expired - Fee Related CN100486763C (en) | 2007-09-06 | 2007-09-06 | Accurate gripping tongs for the machine tool |
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| Country | Link |
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| CN (1) | CN100486763C (en) |
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2007
- 2007-09-06 CN CNB2007100301920A patent/CN100486763C/en not_active Expired - Fee Related
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| CN101116942A (en) | 2008-02-06 |
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Granted publication date: 20090513 |