CN100470211C - Buoyancy deep cryogenic liquid level gauge - Google Patents
Buoyancy deep cryogenic liquid level gauge Download PDFInfo
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- CN100470211C CN100470211C CNB2006100858874A CN200610085887A CN100470211C CN 100470211 C CN100470211 C CN 100470211C CN B2006100858874 A CNB2006100858874 A CN B2006100858874A CN 200610085887 A CN200610085887 A CN 200610085887A CN 100470211 C CN100470211 C CN 100470211C
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- 239000007788 liquid Substances 0.000 title claims abstract description 108
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 26
- 239000000523 sample Substances 0.000 claims description 22
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 13
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 7
- 229910052786 argon Inorganic materials 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 6
- 239000001307 helium Substances 0.000 claims description 5
- 229910052734 helium Inorganic materials 0.000 claims description 5
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 238000005259 measurement Methods 0.000 description 19
- 230000005484 gravity Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
Abstract
Description
技术领域 technical field
本发明属于液位测量仪器仪表技术,可与液位自动控制装置连用,特别属于一种用于深低温液位测量的液位计。The invention belongs to the liquid level measuring instrument technology, can be used in conjunction with a liquid level automatic control device, and particularly belongs to a liquid level gauge for deep and low temperature liquid level measurement.
背景技术 Background technique
现市场上适用于深低温(如液氮、液氧、液氩和氦等)液位测量有差压式液位计和射频电容液位计等等。差压式液位计是应用液位高度变化改变底部压力相对于液面的压差变化的原理。对常温液位测量及控制差压式液位计相当方便和普及,商家提供沉入液体的差压传感器和配套的放大器和显示仪表。但对于深低温液体,由于温度远低于差压传感器探头正常工作温区,通常采用分别引出液池底部和气相压力测量管,与差压传感器的正、负接口连接。如果低温液体进入正压测量管,并相对液池底部有一定高差,则差压计实际测到是液池与正压管内液位差,这就导致很大的测量误差。所以差压式液位测量的正确度与正压管的制作和安装施工关系很大,如果能将正压管内低温液体全部汽化,则测量正确度是有保障的。但未经专业训练的设计或施工人员往往忽视这一点,导致液位测量不准确。此外,此正压管必须在深低温液体容器外引出,不能简单地采用从容器上口插入液池底部的管子,因为更难避免管内有液柱,故不便于对临时性试验容器内的液位测量。Currently on the market, there are differential pressure level gauges and radio frequency capacitance level gauges suitable for liquid level measurement at deep low temperatures (such as liquid nitrogen, liquid oxygen, liquid argon, and helium, etc.). The differential pressure level gauge is based on the principle of changing the pressure difference between the bottom pressure and the liquid surface by changing the height of the liquid level. It is quite convenient and popular for normal temperature liquid level measurement and control differential pressure liquid level gauge, and merchants provide submerged liquid differential pressure sensors and supporting amplifiers and display instruments. However, for deep cryogenic liquids, since the temperature is much lower than the normal working temperature range of the differential pressure sensor probe, the bottom of the liquid pool and the gas phase pressure measuring tube are usually led out separately to connect with the positive and negative ports of the differential pressure sensor. If the low-temperature liquid enters the positive pressure measuring tube and has a certain height difference relative to the bottom of the liquid pool, the differential pressure gauge actually measures the liquid level difference between the liquid pool and the positive pressure tube, which leads to a large measurement error. Therefore, the accuracy of differential pressure liquid level measurement is closely related to the production and installation of the positive pressure tube. If all the low-temperature liquid in the positive pressure tube can be vaporized, the accuracy of the measurement is guaranteed. However, design or construction personnel without professional training often ignore this point, resulting in inaccurate liquid level measurement. In addition, the positive pressure tube must be led out of the cryogenic liquid container, and the tube inserted from the top of the container into the bottom of the liquid pool cannot be simply used, because it is more difficult to avoid the liquid column in the tube, so it is not convenient to test the liquid in the temporary test container. bit measurement.
射频电容式液位计是应用深低温液体与蒸汽的介电常数差异的原理,测量振荡频率的变化来确定液位变化,可用于液氧、液氮和液氩的液位测量及控制。但实验中发现电容式液位计的液位传感器受磁场影响很大,仅仅数十毫特斯拉(mT)磁场对液位读数从70cm下降至0,而实际液位仅仅变化数mm。The radio frequency capacitive liquid level gauge uses the principle of the difference in dielectric constant between cryogenic liquid and steam to measure the change of oscillation frequency to determine the change of liquid level. It can be used for liquid level measurement and control of liquid oxygen, liquid nitrogen and liquid argon. However, in the experiment, it was found that the liquid level sensor of the capacitive liquid level gauge is greatly affected by the magnetic field. Only a few tens of millitesla (mT) magnetic field drops the liquid level reading from 70cm to 0, while the actual liquid level only changes a few millimeters.
浮力式液位计原理简单,标定简单,也抗电磁干扰。但传感器与大气相通,如果被测液体有压力相对大气压增减时,这相当于探头浮力的变化,导致虚假的液位升降,会产生较大误差,因此不能用于低温液体的液位测量。The principle of the buoyancy liquid level gauge is simple, the calibration is simple, and it is also resistant to electromagnetic interference. However, the sensor is connected to the atmosphere. If the pressure of the measured liquid increases or decreases relative to the atmospheric pressure, this is equivalent to a change in the buoyancy of the probe, resulting in a false liquid level rise and fall, which will cause a large error, so it cannot be used for liquid level measurement of cryogenic liquids.
发明内容 Contents of the invention
本发明是提供一种用于深低温液体的液位测量的浮力式深低温液位计,使用高精度(0.5%)拉-压力传感器,其外壳与大气密封隔离,传感器与浮力探头连接并不采用膜片隔离,这容许被测低温液池相对于大气压有正负差压,而不影响测量正确度。The present invention provides a buoyancy deep cryogenic liquid level gauge for liquid level measurement of deep cryogenic liquids, which uses a high-precision (0.5%) pull-pressure sensor, and its shell is sealed and isolated from the atmosphere, and the sensor is not connected to the buoyancy probe. Diaphragm isolation is used, which allows positive and negative differential pressures of the low-temperature liquid pool under test relative to atmospheric pressure without affecting measurement accuracy.
浮力式深低温液位计,包括拉-压力传感器,其特征在于拉-压力传感器安装在和深低温液池连通的密封腔体内,处于室温,深低温液池内有浮力探头,拉-压力传感器和浮力探头之间通过连接杆固定连接,拉-压力传感器的信号线从密封腔体上密封插头座引出,浮力探头重力小于拉-压力传感器的最大拉力量程,而最大浮力小于探头重力。The buoyancy type deep cryogenic liquid level gauge includes a pull-pressure sensor, which is characterized in that the pull-pressure sensor is installed in a sealed cavity connected to a deep cryogenic liquid pool at room temperature, and there is a buoyancy probe, a pull-pressure sensor and a deep cryogenic liquid pool. The buoyancy probes are fixedly connected by connecting rods, and the signal line of the tension-pressure sensor is drawn out from the sealed plug seat on the sealed cavity. The gravity of the buoyancy probe is less than the maximum tension range of the tension-pressure sensor, and the maximum buoyancy is less than the gravity of the probe.
深低温液体为液氮、液氧、液氩和液氢时,浮力探头采用两端密封的薄壁不锈钢管件;深低温液体为液氦时,浮力探头采用两端密封的环氧管件。When the cryogenic liquid is liquid nitrogen, liquid oxygen, liquid argon and liquid hydrogen, the buoyancy probe adopts thin-walled stainless steel pipe fittings sealed at both ends; when the cryogenic liquid is liquid helium, the buoyancy probe adopts epoxy pipe fittings sealed at both ends.
浮力探头可选择不锈钢或环氧管等材料制作。The buoyancy probe can be made of materials such as stainless steel or epoxy tube.
为增加测量灵敏度,可根据条件选择较大的探头直径d,因为浮力F与探头排开的液体重力成比例。下式中ρ是液体密度,H是液位高度,它与等式右边的分母乘积是液体的质量。如果d和ρ的单位分别选cm和g/cm3,则F的单位g·f或×9.81mN。In order to increase the measurement sensitivity, a larger probe diameter d can be selected according to the conditions, because the buoyancy F is proportional to the gravity of the liquid displaced by the probe. In the following formula, ρ is the density of the liquid, H is the height of the liquid level, and the product of it and the denominator on the right side of the equation is the mass of the liquid. If the units of d and ρ are respectively selected as cm and g/cm 3 , then the unit of F is g·f or ×9.81mN.
液氮、液氧、液氩、液氖、液氢和液氦等深低温液体的蒸汽对拉-压力传感器无毒害。对于容器内压力高的液位测量,则要求传感器的密封外壳强度增强,并采用承压的密封插头座引出信号线。对于汽化潜热较大的低温液体如液氮、液氧、液氩和液氢等浮力探头宜采用薄壁不锈钢管件制作,但对汽化潜热相对小、密度又小的液氦,浮力探头应采用热导率更低、比重小的环氧管件制作,浮力探头和传感器之间的连接件也采用中空的环氧管制作。Vapors of deep cryogenic liquids such as liquid nitrogen, liquid oxygen, liquid argon, liquid neon, liquid hydrogen and liquid helium are non-toxic to tension-pressure sensors. For liquid level measurement with high pressure in the container, the strength of the sealed shell of the sensor is required to be enhanced, and the pressure-bearing sealed plug socket is used to lead out the signal line. The buoyancy probes for cryogenic liquids with large latent heat of vaporization such as liquid nitrogen, liquid oxygen, liquid argon and liquid hydrogen should be made of thin-walled stainless steel pipe fittings, but for liquid helium with relatively small latent heat of vaporization and low density, buoyancy probes should use thermal It is made of epoxy pipe fittings with lower conductivity and small specific gravity, and the connection between the buoyancy probe and the sensor is also made of hollow epoxy pipes.
本发明液位计用于在带正压或负压的深低温液槽(如液氮、液氧、液氩和液氢)的液位测量,读数稳定可靠,抗电磁干扰。已应用于大型超导托卡马克核聚变试验装置EAST的大电流引线恒温器内液氮槽的液位测量,运行稳定,不受数万安培大电流产生的磁场干扰。The liquid level gauge of the present invention is used for liquid level measurement in deep low-temperature liquid tanks (such as liquid nitrogen, liquid oxygen, liquid argon and liquid hydrogen) with positive pressure or negative pressure, and the reading is stable and reliable, and it is resistant to electromagnetic interference. It has been applied to the liquid level measurement of the liquid nitrogen tank in the high-current lead wire thermostat of the large-scale superconducting tokamak nuclear fusion test device EAST. It operates stably and is not disturbed by the magnetic field generated by tens of thousands of amperes of high current.
附图说明 Description of drawings
图1为本发明浮力式液位计结构示意图。Fig. 1 is a structural schematic diagram of the buoyancy liquid level gauge of the present invention.
图2为安装在超导托卡马克核聚变实验装置EAST的大电流引线低温恒温器内液氮槽中的浮力式液位计示意图。Fig. 2 is a schematic diagram of a buoyancy-type liquid level gauge installed in a liquid nitrogen tank in a high-current lead cryostat of the superconducting tokamak nuclear fusion experimental device EAST.
具体实施方式 Detailed ways
参见附图1、2。See accompanying
图中标号:1、拉-压力传感器,2、传感器密封外壳,3、法兰,4、浮力探头的连接杆,5、防摆件,6、浮力探头,7、液氮槽,8、承压外壳,9、传感器信号线引出密封插座,10、放大/变送器,11、数显仪器,12、数据采集卡.Labels in the figure: 1. Pull-pressure sensor, 2. Sensor sealing shell, 3. Flange, 4. Connecting rod of buoyancy probe, 5. Anti-decoration piece, 6. Buoyancy probe, 7. Liquid nitrogen tank, 8. Pressure bearing Shell, 9. Sealed socket leading out of sensor signal line, 10. Amplifier/transmitter, 11. Digital display instrument, 12. Data acquisition card.
防摆件5是一个带有中空的限位座,连接杆4由环氧管制作,防摆件5防止连接杆4摇摆.浮力探头6是一个空心的不锈钢圆筒,和连接杆4固定连接,位于液氮槽7内,液氮槽7外有承压外壳8。连接杆4上端安装在拉-压力传感器1上。法兰3一方面安装外壳2,另一方面也为拉-压力传感器1提供一个支撑作用,拉-压力传感器1位于法兰3上,拉-压力传感器1信号线从传感器信号线引出密封插座9引出。从拉-压力传感器1出来的信号经放大/变送器10分别至数显仪器11和数据采集卡拉12。The
超导托卡马克核聚变实验装置的空分制氧设备和为高温或低温超导装置致冷/供冷系统都需要深低温液位测量,贮存深低温液体的容器有一定压力,有的还需减压(即负压)过冷。在使用差压式液位计时常常出现不可靠;曾寻求电容射频液位计解决,但遇到了电磁干扰;为此才研发本浮力式液位计。The air separation and oxygen production equipment of the superconducting tokamak nuclear fusion experimental device and the refrigeration/cooling system for high-temperature or low-temperature superconducting devices all require deep-low temperature liquid level measurement. Need decompression (ie negative pressure) supercooling. The use of differential pressure liquid level gauges is often unreliable; I have sought solutions for capacitive radio frequency liquid level gauges, but encountered electromagnetic interference; this is why this buoyancy type liquid level gauge was developed.
本发明浮力式液位计已经历连续10天实际运行考验,从计算机采集的数据看,测量准确度±9mm,达到传感器本征分辨率,而且读数稳定,也不受电磁干扰。本液位计标定简单,在安装前用水检验标定的精度。使用期间曾向容器连续加液氮,直到溢流口,溢流时的液位读数与溢流口的高度吻合。这说明浮力式液位计完全能满足低温系统自动控制的要求,它也不受超导磁体的电源馈线通过数千至数万安培电流产生的磁场影响。与此对比的是同时配备的差压式液位计的测量,不仅误差大,而且读数跳动幅度高达2cm。The buoyancy type liquid level gauge of the present invention has been tested by actual operation for 10 consecutive days. According to the data collected by the computer, the measurement accuracy is ±9mm, reaching the intrinsic resolution of the sensor, and the reading is stable and free from electromagnetic interference. The calibration of the liquid level gauge is simple, and the accuracy of the calibration is checked with water before installation. During use, liquid nitrogen was continuously added to the container until the overflow port, and the liquid level reading at the time of overflow coincided with the height of the overflow port. This shows that the buoyancy type liquid level gauge can fully meet the requirements of the automatic control of the cryogenic system, and it is not affected by the magnetic field generated by the power feeder of the superconducting magnet through thousands to tens of thousands of amperes. In contrast, the measurement of the differential pressure level gauge equipped at the same time not only has a large error, but also has a reading jump of up to 2cm.
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CN101858769B (en) * | 2010-05-19 | 2012-01-04 | 河海大学 | Weighing water level gauge |
CN102880207A (en) * | 2011-07-13 | 2013-01-16 | 张中杰 | Apparatus for stably regulating liquid level of high constant temperature liquid |
CN102388861B (en) * | 2011-10-09 | 2013-04-24 | 协和干细胞基因工程有限公司 | Stem cell storage tank with automatic liquid nitrogen filling control device |
CN102318598B (en) * | 2011-10-09 | 2013-03-20 | 协和干细胞基因工程有限公司 | Stem cell storage tank with liquid level and temperature monitoring device |
CN102494734A (en) * | 2011-12-29 | 2012-06-13 | 中国科学院电工研究所 | Time-sharing power supply control system for liquid helium level gauge |
CN103376143B (en) * | 2012-04-13 | 2015-05-20 | 上海联影医疗科技有限公司 | Liquid helium level measurement method |
CN102944282A (en) * | 2012-11-21 | 2013-02-27 | 中国科学院电工研究所 | Portable low-temperature liquid level meter |
CN105716685A (en) * | 2016-03-28 | 2016-06-29 | 华南农业大学 | Liquid level monitoring device and liquid level monitoring method |
CN106441496A (en) * | 2016-10-13 | 2017-02-22 | 吉林师范大学 | Liquid level measuring method |
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