CN100462315C - A Comprehensive Waste Treatment Method Suitable for Villages and Towns - Google Patents
A Comprehensive Waste Treatment Method Suitable for Villages and Towns Download PDFInfo
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- CN100462315C CN100462315C CNB200710068139XA CN200710068139A CN100462315C CN 100462315 C CN100462315 C CN 100462315C CN B200710068139X A CNB200710068139X A CN B200710068139XA CN 200710068139 A CN200710068139 A CN 200710068139A CN 100462315 C CN100462315 C CN 100462315C
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域 technical field
本发明涉及一种适合于村镇的垃圾综合处理方法。The invention relates to a garbage comprehensive treatment method suitable for villages and towns.
背景技术 Background technique
村镇垃圾主要包括畜禽粪便、生活垃圾及作物残留物三大类,据统计2005年全国村镇生活垃圾年产量达1.2亿吨,畜禽养殖废弃物年产量20多亿吨。目前村镇生活垃圾主要采用直接倾倒或露天填埋的处理方式,垃圾侵占土地、农田,垃圾围村等现象严重。而作物残留物和塑料等物则多采用露天直接焚烧的方式,烟气等对环境污染极为严重。因此我国村镇普遍呈现脏、乱、差的现状,严重影响了社会主义新农村建设的进程。Village and town garbage mainly includes three categories: livestock manure, household garbage and crop residues. According to statistics, in 2005, the annual output of village and town household garbage nationwide reached 120 million tons, and the annual output of livestock and poultry breeding waste exceeded 2 billion tons. At present, domestic garbage in villages and towns is mainly disposed of by direct dumping or open-air landfill, and the phenomenon of garbage encroaching on land and farmland and surrounding villages by garbage is serious. However, crop residues and plastics are mostly burned directly in the open air, and the smoke and other substances are extremely polluting to the environment. Therefore, the villages and towns in our country are generally dirty, chaotic and poor, which seriously affects the process of building a new socialist countryside.
焚烧与厌氧发酵技术是处理垃圾的有效手段。焚烧不仅可以实现垃圾无害化、减量化、稳定化,还能回收热量实现资源化;而厌氧发酵能将易降解有机物转化为甲烷等生物气体回收能源物质。两者在处理城市垃圾方面得到了广泛应用。Incineration and anaerobic fermentation technology are effective means of waste disposal. Incineration can not only realize the harmlessness, reduction, and stabilization of garbage, but also recover heat to realize resource utilization; while anaerobic fermentation can convert easily degradable organic matter into biogas such as methane to recover energy substances. Both are widely used in dealing with municipal waste.
中国专利02147673.X中公开了一种快速、经济的城市生活垃圾综合处理方法,其将城市生活垃圾粗略分成可燃物部分,无机物部分、金属部分(含电池)、易降解有机物部分;其中可燃部分送入与转筒干燥器入口相连的焚烧炉内焚烧;易降解有机物部分利用焚烧高温烟气在转筒干燥器内烘干,直接作肥或焚烧。该方法有效解决了城市生活垃圾无害化、资源化问题,但用于处理更加复杂的村镇垃圾还存在以下缺点:1)村镇垃圾热值较低,焚烧需要大量的燃油或助燃气体,处理成本高;2)村镇垃圾中生活垃圾易腐物、作物残留物及畜禽粪便等富含有机物仅靠烘干无法保证其用作肥料的品质,而干燥后直接焚烧则不利于资源化。Chinese patent 02147673.X discloses a fast and economical comprehensive treatment method for municipal solid waste, which roughly divides municipal solid waste into combustible parts, inorganic parts, metal parts (including batteries), and easily degradable organic parts; Part of it is sent to the incinerator connected to the entrance of the rotary drum dryer for incineration; the part of easily degradable organic matter is dried in the rotary drum dryer by using the high-temperature flue gas of incineration, and is directly used as fertilizer or incinerated. This method effectively solves the harmless and recyclable problems of municipal solid waste, but it still has the following disadvantages when it is used to deal with more complicated village and town garbage: 1) The calorific value of village and town garbage is low, and a large amount of fuel oil or combustion-supporting gas is required for incineration, and the treatment cost High; 2) Domestic garbage perishables, crop residues, livestock and poultry manure, etc. in village and town garbage are rich in organic matter. Drying alone cannot guarantee the quality of fertilizers, and direct incineration after drying is not conducive to resource utilization.
中国专利200510094483.7公开了一种用厨余垃圾、秸秆、畜禽粪便和活性污泥为原料的沼气生产技术。该技术将厨余垃圾、秸秆、畜禽粪便、活性污泥按质量配比1:1:1:1,并加入用量为原料量25%的种泥,温度维持在33~55℃之间,发酵物产气量可提高25~35%。但该法对操作温度要求较高,在村镇环境中难以实现,尤其是冬天天气寒冷,微生物活性被抑制,厌氧发酵难以达到理想效果。Chinese patent 200510094483.7 discloses a biogas production technology using kitchen waste, straw, livestock manure and activated sludge as raw materials. This technology mixes kitchen waste, straw, livestock and poultry manure, and activated sludge in a mass ratio of 1:1:1:1, and adds seed mud with an amount of 25% of the raw material, and maintains the temperature between 33 and 55°C. The gas production of fermentation products can be increased by 25-35%. However, this method requires high operating temperature, which is difficult to realize in villages and towns, especially in winter when the weather is cold, microbial activity is inhibited, and anaerobic fermentation is difficult to achieve the desired effect.
因此,目前尚缺少适合村镇环境,符合村镇垃圾成分种类多样、性质复杂特性的综合处理处置方法。Therefore, at present, there is still a lack of comprehensive treatment and disposal methods suitable for the environment of villages and towns, and in line with the characteristics of various types and complex properties of village and town garbage.
发明内容 Contents of the invention
本发明的目的是针对村镇环境与垃圾组分特点,提供一种适合于人口相对集中、垃圾产生量较大村镇的垃圾综合处理方法,以实现村镇垃圾无害化、减量化、资源化。The purpose of the present invention is to provide a comprehensive garbage treatment method suitable for villages and towns with a relatively concentrated population and a large amount of garbage production in view of the characteristics of the village and town environment and garbage components, so as to realize the harmlessness, reduction and resource utilization of village and town garbage.
为达上述目的,本发明对于村镇垃圾的综合处理方法,包括以下步骤:For reaching above-mentioned purpose, the present invention comprises the following steps for the comprehensive processing method of village and town refuse:
1)分类收集生活垃圾、畜禽粪便和作物残留物,对生活垃圾进行分拣,分成易腐成分、可燃成分、回收成分和无机成分四类;1) Collect domestic waste, livestock and poultry manure and crop residues by classification, and sort domestic waste into four categories: perishable components, combustible components, recycled components and inorganic components;
2)将畜禽粪便、作物残留物和生活垃圾的易腐成分放入沼气发酵池,物料的重量比为畜禽粪便:易腐垃圾与作物残留物:水分=0.8~1.2:0.8~1.2:8,保持发酵池内温度在35~55℃,厌氧发酵生产沼气;2) Put the perishable components of livestock and poultry manure, crop residues and domestic waste into the biogas fermentation tank, and the weight ratio of the materials is livestock and poultry manure:perishable garbage and crop residues:moisture=0.8~1.2:0.8~1.2: 8. Keep the temperature in the fermentation tank at 35-55°C, and produce biogas by anaerobic fermentation;
3)将生活垃圾的可燃成分送入焚烧厂,经堆酵脱水后放入焚烧炉,以沼气助燃焚烧,焚烧后排出的灰渣和生活垃圾的无机成分均送填埋场填埋,焚烧后排出的飞灰用水泥固化后外运;3) Send the combustible components of domestic waste to the incineration plant, put them into the incinerator after fermentation and dehydration, and use biogas to support combustion and incineration. After incineration, the ash and inorganic components of domestic waste are sent to the landfill. The discharged fly ash is solidified with cement and shipped out;
4)焚烧产生的烟气送入二燃室,用沼气助燃,在850℃以上焚烧,二燃室排出的烟气经过旋风分离器去除颗粒,然后由第一热交换器冷却至180℃以下,再送入烟气净化系统,净化达标排放;4) The flue gas produced by incineration is sent to the secondary combustion chamber, used for combustion with biogas, and incinerated at a temperature above 850°C. The flue gas discharged from the secondary combustion chamber passes through a cyclone separator to remove particles, and then is cooled to below 180°C by the first heat exchanger. Then send it to the flue gas purification system, purify and discharge up to standard;
5)第一热交换器产生的高温蒸气进入第二热交换器,经热交换冷却后生成30~60℃的中温水,输入绕在沼气发酵池外的盘管中,提供发酵温度。5) The high-temperature steam generated by the first heat exchanger enters the second heat exchanger, and after being cooled by heat exchange, it generates medium-temperature water of 30-60°C, which is input into the coil pipes wound outside the biogas fermentation tank to provide fermentation temperature.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、可燃成分焚烧无害化、减量化1. Harmless incineration and reduction of combustible components
生活垃圾可燃成分如塑料、橡胶等在自然界中难以降解,本发明将生活垃圾中的可燃成分焚烧处理,减量率达90%以上,有效解决村镇白色污染。然而村镇生活垃圾可燃成分含水率高,热值低,难以达到焚烧处理温度要求。本发明在焚烧炉、二燃室内通入厌氧发酵产生的沼气助燃,因沼气中甲烷浓度在60~70%之间,热值为20000~29000kJ/m3,可提高焚烧炉内的温度,有效促进垃圾焚烧,并减少二恶英等有害物的产生。同时高温焚烧烟气冷却后经过烟气处理系统,可进一步控制二恶英浓度,使外排烟气达到国家排放标准,实现无害化。The combustible components of domestic garbage, such as plastics and rubber, are difficult to degrade in nature. The invention incinerates the combustible components in domestic garbage, with a reduction rate of more than 90%, effectively solving white pollution in villages and towns. However, the combustible components of domestic waste in villages and towns have high water content and low calorific value, which makes it difficult to meet the temperature requirements for incineration. In the present invention, the biogas produced by anaerobic fermentation is introduced into the incinerator and the secondary combustion chamber to support combustion. Since the methane concentration in the biogas is between 60% and 70%, and the calorific value is 20000 ~ 29000kJ/ m3 , the temperature in the incinerator can be increased. Effectively promote waste incineration and reduce the generation of harmful substances such as dioxins. At the same time, the high-temperature incineration flue gas is cooled and passed through the flue gas treatment system, which can further control the concentration of dioxins, so that the exhausted flue gas can meet the national emission standards and achieve harmlessness.
2、沼气发酵资源最大化2. Maximization of biogas fermentation resources
生活垃圾易腐成分、作物残留物以及畜禽粪便均是厌氧发酵产沼气的良好原料。但沼气发酵受季节变化影响较大,尤其是北方冬季温度低,发酵池内微生物活性受到抑制,影响沼气产量。本发明将三者混合后厌氧发酵,增加发酵底物。并通过回收焚烧余热保持厌氧发酵池温度在35~55℃之间,提高微生物活性,增加单位发酵物沼气产量。厌氧发酵产生的沼气是很好的清洁能源,可有效替代石油气、煤等燃料满足焚烧与村镇能源所需。而沼液、沼渣中因富含有机质、氮磷等物,直接土地利用,如作蔬菜、果树肥料,改善土地肥力,增加作物产量;也可应用于水产养殖业,如养鱼等。The perishable components of domestic waste, crop residues, and livestock and poultry manure are all good raw materials for anaerobic fermentation to produce biogas. However, biogas fermentation is greatly affected by seasonal changes, especially in northern winter when the temperature is low, and the microbial activity in the fermentation tank is inhibited, which affects the biogas production. In the present invention, the three are mixed and fermented anaerobically to increase the fermentation substrate. And by recovering the waste heat from incineration, the temperature of the anaerobic fermentation tank is kept between 35 and 55°C, the activity of microorganisms is improved, and the biogas output per unit of fermentation product is increased. The biogas produced by anaerobic fermentation is a good clean energy, which can effectively replace petroleum gas, coal and other fuels to meet the needs of incineration and village energy. Biogas slurry and biogas residue are rich in organic matter, nitrogen and phosphorus, and can be directly used for land use, such as vegetable and fruit tree fertilizers, to improve land fertility and increase crop production; they can also be used in aquaculture, such as fish farming.
3、实现村镇垃圾综合处置3. Realize the comprehensive disposal of garbage in villages and towns
本发明将厌氧发酵与焚烧技术有效结合在一起,达到了生活垃圾、畜禽粪便以及作物残留物等村镇垃圾无害化、减量化、资源化的目的,改善村镇生活环境。The invention effectively combines anaerobic fermentation and incineration technology, achieves the purpose of harmless, reduction and resource utilization of village and town garbage such as domestic garbage, livestock and poultry manure, and crop residues, and improves the living environment of villages and towns.
附图说明 Description of drawings
图1为本发明的工艺流程图。Fig. 1 is a process flow diagram of the present invention.
具体实施方式 Detailed ways
参照图1,本发明的适合于村镇的垃圾综合处理方法,包括以下步骤:With reference to Fig. 1, the garbage comprehensive treatment method suitable for villages and towns of the present invention comprises the following steps:
1)分类收集生活垃圾、畜禽粪便和作物残留物,对生活垃圾进行分拣,分成易腐成分、可燃成分、回收成分和无机成分四类;1) Collect domestic waste, livestock and poultry manure and crop residues by classification, and sort domestic waste into four categories: perishable components, combustible components, recycled components and inorganic components;
上述的生活垃圾的易腐成分有剩菜剩饭、果皮、菜叶等,生活垃圾的可燃成分包括塑料、橡胶、纺织物、木块等,生活垃圾的回收成分包括电器、废铁、玻璃瓶、塑料瓶、纸等,生活垃圾的无机成分包括石块、泥沙、碎玻璃、大块动物骨头等。The perishable components of the above-mentioned domestic waste include leftovers, fruit peels, vegetable leaves, etc. The combustible components of domestic waste include plastics, rubber, textiles, wood blocks, etc. The recycled components of domestic waste include electrical appliances, scrap iron, glass bottles , plastic bottles, paper, etc., and the inorganic components of domestic waste include stones, sand, broken glass, large pieces of animal bones, etc.
生活垃圾的回收成分卖给废品回收公司,可废物再利用具有一定经济价值。The recovered components of domestic waste are sold to waste recycling companies, and the reuse of waste has certain economic value.
2)将畜禽粪便、作物残留物和生活垃圾的易腐成分放入沼气发酵池,物料的重量比为畜禽粪便:易腐垃圾与作物残留物:水分=0.8~1.2:0.8~1.2:8,保持发酵池内温度在35~55℃,厌氧发酵生产沼气;2) Put the perishable components of livestock and poultry manure, crop residues and domestic waste into the biogas fermentation tank, and the weight ratio of the materials is livestock and poultry manure:perishable garbage and crop residues:moisture=0.8~1.2:0.8~1.2: 8. Keep the temperature in the fermentation tank at 35-55°C, and produce biogas by anaerobic fermentation;
一般,每天向沼气发酵池添加畜禽粪便和易腐垃圾,每隔5~10天向沼气发酵池添加一次作物残留物。Generally, livestock and poultry manure and perishable garbage are added to the biogas fermentation tank every day, and crop residues are added to the biogas fermentation tank every 5 to 10 days.
厌氧发酵池外设置盘管,盘管内通入由焚烧烟气热交换产生的中温水,利用中温水可维持发酵池内温度,提高微生物活性。同时在发酵池内加入桨式搅拌器,隔天开启一次,搅动物料防止局部发生酸化。发酵产生的沼气用集气罐收集后,通过管道导入焚烧炉与二燃室提高焚烧温度;其余部分通过加压液化装入燃料罐,作为民用燃料;沼液沼渣可直接混合农用,或在容器内经过沉淀将固液分离,固液分开利用。A coil is arranged outside the anaerobic fermentation tank, and medium-temperature water generated by heat exchange of incineration flue gas is passed into the coil, and the temperature in the fermentation tank can be maintained by using the medium-temperature water to increase microbial activity. At the same time, add a paddle stirrer to the fermentation tank, and turn it on once every other day to stir the material to prevent local acidification. After the biogas produced by fermentation is collected by the gas collection tank, it is introduced into the incinerator and the second combustion chamber through the pipeline to increase the incineration temperature; the rest is put into the fuel tank through pressurized liquefaction and used as civil fuel; the biogas slurry and biogas residue can be directly mixed for agricultural use, or in the The solid and liquid are separated by sedimentation in the container, and the solid and liquid are used separately.
3)将生活垃圾的可燃成分送入焚烧厂,经堆酵脱水后放入焚烧炉,以沼气助燃焚烧,焚烧后排出的灰渣和生活垃圾的无机成分均送填埋场填埋,焚烧后排出的飞灰用水泥固化后外运;3) Send the combustible components of domestic waste to the incineration plant, put them into the incinerator after fermentation and dehydration, and use biogas to support combustion and incineration. After incineration, the ash and inorganic components of domestic waste are sent to the landfill. The discharged fly ash is solidified with cement and shipped out;
4)焚烧产生的烟气送入二燃室,用沼气助燃,在850℃以上焚烧,二燃室排出的烟气经过旋风分离器去除颗粒,然后由第一热交换器冷却至180℃以下,再送入烟气净化系统,净化达标排放;4) The flue gas produced by incineration is sent to the secondary combustion chamber, used for combustion with biogas, and incinerated at a temperature above 850°C. The flue gas discharged from the secondary combustion chamber passes through a cyclone separator to remove particles, and then is cooled to below 180°C by the first heat exchanger. Then send it to the flue gas purification system, purify and discharge up to standard;
通常,采用高压鼓风机将沼气鼓入二燃室,以增加二燃室内气体的湍流度,控制高温烟气在二燃室内的停留时间大于2秒,减少二恶英等有害物产生。利用第一热交换器将高温烟气迅速冷却到180℃以下,可防止二恶英重新聚合;烟气通过干式脱硫除酸塔、布袋除尘器、活性炭除尘等装置吸附过滤,使烟气得到净化达标排放。Usually, a high-pressure blower is used to blow biogas into the secondary combustion chamber to increase the turbulence of the gas in the secondary combustion chamber, control the residence time of high-temperature flue gas in the secondary combustion chamber for more than 2 seconds, and reduce the generation of harmful substances such as dioxins. Use the first heat exchanger to quickly cool the high-temperature flue gas below 180°C, which can prevent dioxins from repolymerizing; the flue gas is adsorbed and filtered through dry desulfurization and acid removal towers, bag filter, activated carbon dust removal and other devices, so that the flue gas can be obtained Purify and meet emission standards.
5)第一热交换器产生的高温蒸气进入第二热交换器,经热交换冷却后生成30~60℃的中温水,输入绕在沼气发酵池外的盘管中,提供发酵温度。5) The high-temperature steam generated by the first heat exchanger enters the second heat exchanger, and after being cooled by heat exchange, it generates medium-temperature water of 30-60°C, which is input into the coil pipes wound outside the biogas fermentation tank to provide fermentation temperature.
第一热交换器出来的高温蒸汽进入第二热交换器,利用冷却水吸收蒸汽中的热量,生成30~60℃的中温水。中温水通过管道进入厌氧发酵池外的盘管,加热池内物料。而冷却后的蒸汽转化为液态水,回流至第一热交换器,继续用于冷却高温烟气。The high-temperature steam from the first heat exchanger enters the second heat exchanger, and the cooling water is used to absorb the heat in the steam to generate medium-temperature water at 30-60°C. Medium-temperature water enters the coil outside the anaerobic fermentation tank through the pipeline to heat the materials in the tank. The cooled steam is converted into liquid water, which flows back to the first heat exchanger and continues to be used to cool the high-temperature flue gas.
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