CN100458282C - Method for burning petroleum coke or gasified remained coke, and inner mixed type combustion equipment - Google Patents
Method for burning petroleum coke or gasified remained coke, and inner mixed type combustion equipment Download PDFInfo
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技术领域 technical field
本发明涉及煤化工及石油化工技术领域,具体地讲是一种主要以石油焦或气化余焦为燃料的燃烧石油焦或气化余焦的内混式燃烧装置。The invention relates to the technical fields of coal chemical industry and petrochemical industry, in particular to an internal mixing combustion device mainly using petroleum coke or gasified residual coke as fuel to burn petroleum coke or gasified residual coke.
背景技术 Background technique
我国每年产生高硫石油焦约60万吨左右,这种石油焦因含硫高而无法用于针状焦等高附加值产品,而且随着我国今后进口含硫原油量的加大,高硫石油焦的产量会逐年增多,因此高硫石油焦的出路成为石化企业急需解决的问题。my country produces about 600,000 tons of high-sulfur petroleum coke every year. This kind of petroleum coke cannot be used for high value-added products such as needle coke due to its high sulfur content. The output of petroleum coke will increase year by year, so the outlet of high-sulfur petroleum coke has become an urgent problem for petrochemical enterprises to solve.
根据对石油焦的组成及基础特性的研究表明,石油焦灰分少、固定碳含量高,与煤相比,燃烧产生的热值高,可作为一种很有价值的燃料;另外,石油焦在流化床气化炉内可与水蒸汽和氧气反应生成合成气,该装置将会产生很细的气化余焦,也要将其燃尽。因此,高硫石油焦的较好出路为:(1)高硫石油焦用于固硫燃烧,产生蒸汽及发电;(2)高硫石油焦在气化炉内气化制合成气,气化余焦燃烧产汽发电,形成多联产技术。According to the research on the composition and basic characteristics of petroleum coke, it is shown that petroleum coke has less ash content and high fixed carbon content. The fluidized bed gasifier can react with water vapor and oxygen to generate synthesis gas. This device will produce very fine gasification coke, which must also be burned up. Therefore, the best outlet for high-sulfur petroleum coke is: (1) high-sulfur petroleum coke is used for sulfur-fixed combustion to generate steam and generate electricity; (2) high-sulfur petroleum coke is gasified in a gasifier to produce syngas, Waste coke is burned to generate steam and generate electricity, forming a polygeneration technology.
在高硫石油焦的燃烧方面,由于高硫石油焦含硫量高,燃烧产生的烟气中SO2多,成为污染大气、形成酸雨的源头;同时由于高硫石油焦还具有挥发分少、起燃温度高、燃烧特性指数较低、所需燃烧时间较长的特点,因此,采取合适的燃烧方式,实现高硫石油焦的高效、洁净燃烧是目前急需解决的难题。在石油焦气化制合成气方面,由于石油焦在气化炉内气化时,碳的转化率只有85%左右,因此还有约15%的碳以余焦的形式从气化炉排出,该部分气化余焦也可作燃料产生蒸汽或发电。但由于气化余焦粒径太细,平均只有10~30μm,如果用传统的循环流化床锅炉来燃烧,会造成气化余焦在炉内的停留时间太短,燃烧不完全,炉内所需的起燃温度建立不起来;而且由于循环流化床锅炉本身的循环倍率较低,加之气化余焦粉粒径太细造成其本身的流化性能差,则循环倍率会更低,会严重降低燃烧效率。目前还没有用于燃烧气化余焦细粉的方法和装置见诸报道,因此,设计并研发出一种既能高效清洁燃烧高硫石油焦,又能高效燃烧气化余焦的方法和装置是本发明的目的。In terms of the combustion of high-sulfur petroleum coke, due to the high sulfur content of high-sulfur petroleum coke, there is more SO in the flue gas produced by combustion, which becomes the source of air pollution and acid rain; Due to the characteristics of high ignition temperature, low combustion characteristic index, and long combustion time, it is an urgent problem to adopt a suitable combustion method to realize efficient and clean combustion of high-sulfur petroleum coke. In terms of petroleum coke gasification to synthesis gas, since the carbon conversion rate of petroleum coke is only about 85% when it is gasified in the gasifier, about 15% of the carbon is discharged from the gasifier in the form of residual coke. The part of gasified waste coke can also be used as fuel to generate steam or generate electricity. However, due to the fine particle size of the gasified coke, which is only 10-30 μm on average, if the traditional circulating fluidized bed boiler is used for combustion, the residence time of the gasified coke in the furnace will be too short, and the combustion will be incomplete. The required light-off temperature cannot be established; and because the circulation rate of the circulating fluidized bed boiler itself is low, and the particle size of the gasified coke powder is too fine to cause its own poor fluidization performance, the circulation rate will be even lower. will seriously reduce the combustion efficiency. At present, no method and device for burning gasified coke fine powder have been reported. Therefore, a method and device that can not only burn high-sulfur petroleum coke efficiently and cleanly, but also burn gasified coke efficiently is the purpose of the present invention.
目前国内、外对高硫石油焦的洁净燃烧主要有循环流化床锅炉和提升管燃烧气化两种技术。At present, there are mainly two technologies for clean combustion of high-sulfur petroleum coke at home and abroad: circulating fluidized bed boiler and riser combustion gasification.
在循环流化床锅炉燃烧技术方面,国外以Foster-Wheeler公司设计建造的美国Nisco375t/h蒸发量的全燃石油焦的循环流化床锅炉(100Mwe)为典型代表。而国内对高硫石油焦的洁净燃烧还没有大型成套技术,目前的做法主要是引进国外成套技术。但用循环流化床锅炉燃烧高硫石油焦时存在很多问题,如颗粒在流化床内停留时间短、灰渣量大、飞灰跑损严重、燃烧不完全、循环流化床的后部易成团结渣而堵塞、磨损大和循环倍率低等。In terms of circulating fluidized bed boiler combustion technology, foreign countries take the US Nisco 375t/h evaporation capacity full-fired petroleum coke circulating fluidized bed boiler (100Mwe) designed and built by Foster-Wheeler as a typical representative. However, there is no large-scale complete set of technology for the clean combustion of high-sulfur petroleum coke in China, and the current practice is mainly to introduce foreign complete sets of technology. However, there are many problems when burning high-sulfur petroleum coke with circulating fluidized bed boilers, such as short residence time of particles in the fluidized bed, large amount of ash, serious loss of fly ash, incomplete combustion, and It is easy to form slag and blockage, large wear and low cycle rate.
针对循环流化床锅炉燃烧石油焦时存在起燃和燃尽及循环流化床后部的成团结渣等问题,国内专利号为ZL01266279.8、ZL01134299.4的专利设计了一种焚烧石油焦的循环流化床,在循环床下部布置保温防磨层,形成高温区,有利于石油焦的着火,并把送风管道分为一次风管道和二次风管道,实现分级燃烧,以降低NOX和SO2的排放。该专利采用的燃料为石油焦与煤的混合燃料,脱硫剂为石灰石,混合燃料颗粒的粒径为大于0小于30mm的宽筛分,具有实现床内物料平衡,同时降低系统能耗的优点。但是该循环流化床与前述的循环流化床锅炉一样具有结构较复杂、体积庞大、占地面积大的缺点;而且该循环流化床采用的燃料颗粒粒径较粗,不适用于燃烧较小粒径的高硫石油焦或气化余焦颗粒,因为该循环流化床的结构会导致细颗粒在其内的停留时间短、且细颗粒不易流化;另外该循环流化床还有操作气速低、系统循环倍率低以及对飞灰的捕集和循环燃烧能力较差等缺点。Aiming at the problems of light-off and burnout and slag formation at the back of the circulating fluidized bed when burning petroleum coke in circulating fluidized bed boilers, a domestic patent No. ZL01266279.8 and ZL01134299.4 designed a petroleum coke burning The circulating fluidized bed is equipped with a thermal insulation and anti-wear layer at the lower part of the circulating bed to form a high temperature zone, which is conducive to the ignition of petroleum coke, and the air supply pipeline is divided into a primary air pipeline and a secondary air pipeline to achieve staged combustion and reduce NO X and SO2 emissions. The fuel used in this patent is a mixed fuel of petroleum coke and coal, the desulfurizer is limestone, and the particle size of the mixed fuel particles is a wide screen with a particle size greater than 0 and less than 30mm, which has the advantages of achieving material balance in the bed and reducing system energy consumption. However, the circulating fluidized bed has the same disadvantages as the aforementioned circulating fluidized bed boiler, such as complex structure, bulky size, and large footprint; moreover, the particle size of the fuel particles used in the circulating fluidized bed is relatively coarse, so it is not suitable for burning relatively large boilers. High-sulfur petroleum coke or gasified waste coke particles with small particle size, because the structure of the circulating fluidized bed will cause the residence time of fine particles in it to be short, and the fine particles are not easy to fluidize; in addition, the circulating fluidized bed also has The disadvantages are low operating gas velocity, low system cycle rate, and poor ability to capture fly ash and circulate combustion.
美国M.W.Kellogg公司将催化裂化提升管技术移植用于煤和石油焦的燃烧与气化。与循环流化床锅炉相比,提升管燃烧技术具有操作气速高、循环倍率大、气固间的传质速率高、热输入强度大、Ca/S比及操作温度低等有利于高硫石油焦燃烧的优点。但同时又具有床内颗粒浓度较小、返混较少、颗粒停留时间较短、单位质量颗粒所产生的热值较低、加料速率低及提升管内藏量不易维持稳定等一些不利于高硫石油焦或气化余焦燃烧的缺点,该技术目前在国外还处于中试阶段。The M.W.Kellogg Company of the United States transplanted the catalytic cracking riser technology for the combustion and gasification of coal and petroleum coke. Compared with circulating fluidized bed boilers, the riser combustion technology has the advantages of high operating gas velocity, large circulation rate, high mass transfer rate between gas and solid, high heat input intensity, low Ca/S ratio and low operating temperature, which are beneficial to high-sulfur boilers. Advantages of Petroleum Coke Combustion. But at the same time, there are some unfavorable factors such as small particle concentration in the bed, less back-mixing, short particle residence time, low calorific value per unit mass of particles, low feeding rate, and difficult to maintain stable storage capacity in the riser. The shortcomings of petroleum coke or gasification waste coke combustion, this technology is still in the pilot test stage abroad.
发明内容 Contents of the invention
本发明所要解决的技术问题在于,提供一种燃烧石油焦或气化余焦的内混式燃烧装置,能够高效燃烧石油焦或气化余焦,能保证石油焦或气化余焦颗粒的充分燃烧及其飞灰的捕集和循环燃烧,并有效控制SO2和NOX的排放。The technical problem to be solved by the present invention is to provide an internal mixing combustion device for burning petroleum coke or gasified waste coke, which can efficiently burn petroleum coke or gasified waste coke, and can ensure that the particles of petroleum coke or gasified waste coke are fully recovered. Combustion and its fly ash capture and cycle combustion, and effectively control SO 2 and NO X emissions.
本发明的上述技术问题可采用如下技术方案来解决,针对石油焦或气化余焦颗粒起燃温度高、燃尽所需时间长、难燃及流化性能差等特点,本发明设计的一种高效、洁净的燃烧石油焦或气化余焦的内混式燃烧装置包括:The above-mentioned technical problems of the present invention can be solved by adopting the following technical solutions. Aiming at the characteristics of high ignition temperature of petroleum coke or gasified coke particles, long time required for burning out, flame retardant and poor fluidization performance, the present invention designs a A highly efficient and clean internal mixing combustion device for burning petroleum coke or gasified waste coke includes:
气体分配室,其具有进风管,并在该气体分配室顶部设有气体分布元件;a gas distribution chamber, which has an air inlet pipe, and a gas distribution element is arranged on the top of the gas distribution chamber;
内混式燃烧室,设置于气体分布元件的上方,并在其一侧设有加料器;The internal mixing combustion chamber is arranged above the gas distribution element and has a feeder on one side;
提升管,设置于所述内混式燃烧室的上方,在该提升管的顶部设有至少一气固快速分离器;The riser is arranged above the internal mixing combustion chamber, and at least one gas-solid quick separator is arranged on the top of the riser;
料仓,该料仓通过至少一循环回料管连通于下部的内混式燃烧室,所述气固快速分离器的固相出口设于该料仓内,并于该料仓下部设有进气口;A silo, the silo is connected to the internal mixing combustion chamber at the lower part through at least one circulating return pipe, the solid phase outlet of the gas-solid quick separator is set in the silo, and an inlet is provided at the lower part of the silo. mouth;
排渣管,其位于气体分配室的下方;The slag discharge pipe is located below the gas distribution chamber;
其中,内混式燃烧室可包括内混式燃烧室筒体和套设于该内混式燃烧室筒体内的导流筒,该导流筒与内混式燃烧室筒体之间设有环流通道;所述的气体分配室顶部的气体分布元件具有对应于所述导料筒的进气口,并于所述内混式燃烧室筒体内壁与导流筒外壁之间的环隙空间(即外环)设有气体分布环,该导流筒内(即内环)的进气量大于外环的进气量。Wherein, the internal mixing combustor may include an internal mixing combustor barrel and a flow guiding tube sleeved in the internal mixing combustor barrel. channel; the gas distribution element at the top of the gas distribution chamber has an air inlet corresponding to the guide tube, and is located in the annulus space between the inner wall of the internal mixing combustion chamber cylinder and the outer wall of the guide tube ( That is, the outer ring) is provided with a gas distribution ring, and the air intake in the guide tube (ie the inner ring) is greater than that of the outer ring.
在本发明中,所述的导流筒固定于所述的内混式燃烧室筒体的底部上,该导流筒的下部沿周向开设有多个矩形槽口,形成为所述的环流通道;或者所述导流筒的下端与内混式燃烧室筒体的底部之间具有间隙设置,该间隙形成为所述的环流通道。In the present invention, the guide tube is fixed on the bottom of the internal mixing combustion chamber cylinder, and the lower part of the guide tube is provided with a plurality of rectangular slots along the circumference to form the circular flow channel; or there is a gap between the lower end of the guide tube and the bottom of the internal mixing combustion chamber, and the gap is formed as the circulation channel.
在本发明中,作为一个可选实施方式,所述的内混式燃烧室筒体可直接连接于气体分配室上,所述的循环回料管连接于该内混式燃烧室筒体上。In the present invention, as an optional embodiment, the cylinder body of the internal mixing combustion chamber may be directly connected to the gas distribution chamber, and the circulation return pipe is connected to the cylinder body of the internal mixing combustion chamber.
作为另外一个可选实施方式,所述的内混式燃烧室还可包括有一气固预混段,该气固预混段连接于所述气体分配室和内混式燃烧室筒体之间,并轴向对应于所述的导流筒,所述的加料器设置在该气固预混段上,所述的循环回料管连接于该气固预混段上。As another optional embodiment, the internal mixing combustor may also include a gas-solid premixing section connected between the gas distribution chamber and the internal mixing combustor barrel, And the axial direction corresponds to the guide cylinder, the feeder is arranged on the gas-solid premixing section, and the circulation return pipe is connected to the gas-solid premixing section.
在本发明中,所述的气固快速分离器串联有一级或者一级以上的旋风分离器,该旋风分离器的料腿连接于料仓的下部。In the present invention, the gas-solid quick separator is connected in series with one or more stages of cyclone separators, and the legs of the cyclone separators are connected to the lower part of the feed bin.
在本发明中,所述的料仓上部也可对应连通于一级或者一级以上相串联的旋风分离器,该旋风分离器的料腿连接于料仓的下部。In the present invention, the upper part of the silo may also be correspondingly connected to one or more stages of cyclone separators connected in series, and the legs of the cyclone separators are connected to the lower part of the silo.
在本发明中,所述料仓可连接于所述内混式燃烧室的上方;或者所述料仓与内混式燃烧室并列设置。In the present invention, the feed bin can be connected above the internal mixing combustor; or the feed bin can be arranged side by side with the internal mixing combustor.
在本发明中,所述气固快速分离器的排气管可直接连接于所述的旋风分离器的入口。作为另外一个可选例子,所述的气固快速分离器的排气管也可连接于所述料仓的上部,所述的旋风分离器的入口也相应连接于料仓的上部,从而该气固快速分离器的排气管通过该料仓的上部对应连通于旋风分离器的入口。In the present invention, the exhaust pipe of the gas-solid quick separator can be directly connected to the inlet of the cyclone separator. As another optional example, the exhaust pipe of the gas-solid quick separator can also be connected to the upper part of the silo, and the inlet of the cyclone separator is also connected to the upper part of the silo accordingly, so that the gas The exhaust pipe of the solid fast separator communicates with the inlet of the cyclone separator through the upper part of the silo.
在本发明中,所述料仓的顶部可设有排气管,所述的旋风分离器的入口连接于该排气管。所述气固快速分离器的排气管可连接于所述料仓的排气管,从而通过该料仓的排气管与旋风分离器的入口相连通。In the present invention, an exhaust pipe may be provided on the top of the silo, and the inlet of the cyclone separator is connected to the exhaust pipe. The exhaust pipe of the gas-solid quick separator can be connected to the exhaust pipe of the silo, so as to communicate with the inlet of the cyclone separator through the exhaust pipe of the silo.
在本发明中,所述的循环回料管上还可进一步设有控制阀。In the present invention, a control valve may further be provided on the said circulation return pipe.
在本发明中,所述提升管的顶部设有两台或者两台以上的气固快速分离器。所述的循环回料管也可设有两根或者两根以上。In the present invention, two or more quick gas-solid separators are arranged on the top of the riser. There may also be two or more than two said circulation return pipes.
利用本发明的上述装置,石油焦或气化余焦在底部内混式燃烧室内的密相环流混合段与上部提升管输送床稀相段相结合而形成的分级燃烧方式,可以有效的控制NOX的形成;并且,该基于气固密相环流原理的内混式燃烧室,可以形成石油焦或气化余焦颗粒强返混、高浓度、长停留时间的燃烧固硫条件,而上部高传质速率和热输入强度大的提升管稀相输送床燃烧段,可使未燃尽的石油焦或气化余焦颗粒继续燃烧;另外利用其顶部的气固快速分离器,可将烟气中携带的未燃尽的焦粒和耐磨热载体如石英砂等大部分颗粒循环回下部燃烧室内,从而形成整个燃烧系统高循环倍率的燃烧特性。Utilizing the above-mentioned device of the present invention, the staged combustion mode formed by combining the dense-phase circulation mixing section in the bottom internal mixing combustion chamber and the dilute-phase section of the upper riser delivery bed for petroleum coke or gasified waste coke can effectively control NO The formation of X ; and, the internal mixing combustor based on the principle of gas-solid phase circulation can form the combustion and fixation conditions of petroleum coke or gasified coke particles with strong back-mixing, high concentration and long residence time, while the upper part is high The combustion section of the dilute-phase conveying bed in the riser with high mass transfer rate and heat input intensity can continue to burn unburned petroleum coke or gasified coke particles; in addition, the gas-solid rapid separator at the top can separate the flue Most of the unburned coke particles and wear-resistant heat carriers such as quartz sand carried in the combustion chamber are circulated back to the lower combustion chamber, thus forming the combustion characteristics of the entire combustion system with a high cycle rate.
本发明的优点在于:(1)采用密相环流混合和稀相输送相结合的新型燃烧设备,具有操作弹性大、分级方式灵活、污染物排放低、燃烧及固硫效率高等特点。(2)采用石英砂或其它循环热载体和助流化剂,有利于石油焦或气化余焦的起燃,并特别有助于粒径较小而流化性能差的石油焦或气化余焦细粉的流化燃烧,还可以防止石油焦或气化余焦在装置内成团结渣,因此该装置特别适合于宽筛分的石油焦和小粒径的气化余焦的燃烧。(3)装置出口采用的独特设计的气固分离系统能有效的捕集未燃尽的细粒,并使其在燃烧器内进行大倍率的循环燃烧,使飞灰的带出量较少。(4)装置结构简单、紧凑、占地面积小,实施容易。The advantages of the present invention are: (1) It adopts a new type of combustion equipment combining dense-phase circulation mixing and dilute-phase conveying, which has the characteristics of large operating flexibility, flexible classification mode, low pollutant emission, high combustion and sulfur fixation efficiency, and the like. (2) The use of quartz sand or other circulating heat carriers and fluidization aids is beneficial to the ignition of petroleum coke or gasified waste coke, and is especially helpful for petroleum coke or gasification with small particle size and poor fluidization performance The fluidized combustion of waste coke fine powder can also prevent petroleum coke or gasified waste coke from forming slag in the device, so this device is especially suitable for the combustion of wide-screened petroleum coke and gasified waste coke with small particle size. (3) The uniquely designed gas-solid separation system adopted at the outlet of the device can effectively capture the unburned fine particles, and make them circulate and burn at a large rate in the burner, so that the amount of fly ash carried out is small. (4) The device has a simple and compact structure, occupies a small area, and is easy to implement.
附图说明 Description of drawings
图1为本发明的内混式燃烧装置实施例1的结构示意图;Fig. 1 is a schematic structural view of
图2为本发明的内混式燃烧装置实施例2的结构示意图;Fig. 2 is a schematic structural view of
图3为本发明的内混式燃烧装置实施例3的结构示意图;Fig. 3 is a schematic structural view of
图4为本发明的内混式燃烧装置实施例4的结构示意图;Fig. 4 is a schematic structural view of
图5为本发明的内混式燃烧装置实施例5的结构示意图。Fig. 5 is a schematic structural view of
具体实施方式 Detailed ways
如图1-5所示,本发明的内混式燃烧装置包括有:气体分配室1,其具有进风管13,并在该气体分配室1顶部设有气体分布元件2;As shown in Figures 1-5, the internal mixing combustion device of the present invention includes: a
内混式燃烧室,设置于气体分布元件(气体分布板2)的上方,并在其一侧设有加料器4;The internal mixing combustion chamber is arranged above the gas distribution element (gas distribution plate 2), and a
提升管8,设置于所述内混式燃烧室的上方,在该提升管8的顶部设有至少一级气固快速分离器11;A
料仓9,该料仓9通过至少一循环回料管12连通于下部的内混式燃烧室,所述气固快速分离器11的固相出口即下料腿设于该料仓9内,并于该料仓9下部设有通过气体分布环7向料仓9内布气的进气口;A
排渣管14,其位于气体分配室1的下方,用于将燃烧过程中产生的灰渣及硫酸钙排出。The
利用上述内混式燃烧装置,本发明的燃烧石油焦或气化余焦的方法为:将石油焦或气化余焦颗粒与耐磨热载体颗粒(例如石英砂或其他热载体)和固硫剂(例如石灰石)加入一内混式燃烧室与空气接触混合,使石油焦或气化余焦颗粒燃烧并在固硫剂作用下脱除烟气中的SO2;使未燃尽的石油焦或气化余焦颗粒进入提升管8中继续燃烧,然后在提升管8出口将耐磨热载体和石油焦的飞灰或气化余焦的飞灰通过气固快速分离器11从烟气中快速分离下来,并捕集于料仓9,再通过循环回料管12从料仓9快速循环回内混式燃烧室进行循环燃烧。Utilizing the above-mentioned internal mixing combustion device, the method for burning petroleum coke or gasified waste coke of the present invention is: combining petroleum coke or gasified waste coke particles with wear-resistant heat carrier particles (such as quartz sand or other heat carriers) and sulfur-fixed agent (such as limestone) is added into an internal mixing combustion chamber and mixed with air to make petroleum coke or gasified residual coke particles combust and remove SO2 in the flue gas under the action of sulfur fixing agent; make unburned petroleum coke Or gasified residual coke particles enter the
这样,石油焦或气化余焦在底部内混式燃烧室内的密相环流混合段与上部提升管输送床稀相段相结合而形成的分级燃烧方式,可以有效的控制NOX的形成;并且,该基于气固密相环流原理的内混式燃烧室,可以形成石油焦或气化余焦颗粒强返混、高浓度、长停留时间的燃烧固硫条件,而上部高传质速率和热输入强度大的提升管8稀相输送床燃烧段,可使未燃尽的石油焦或气化余焦颗粒继续燃烧;另外利用其顶部的一级或者一级以上的气固快速分离器11,可将烟气中携带的未燃尽的焦粒和耐磨热载体如石英砂等大部分颗粒循环回下部燃烧室内,从而形成整个燃烧系统高循环倍率的燃烧特性。In this way, the staged combustion mode formed by combining the dense phase circulation mixing section of the bottom internal mixing combustion chamber with the dilute phase section of the upper riser conveying bed for petroleum coke or gasified waste coke can effectively control the formation of NOx ; and , the internal mixing combustor based on the principle of gas-solid phase circulation can form the combustion sulfur fixation conditions of strong back-mixing, high concentration and long residence time of petroleum coke or gasified coke particles, while the upper part has high mass transfer rate and heat The dilute-phase conveying bed combustion section of the
在本发明中,为确保排出的烟气燃烧完全,如图1-5所示,可进一步使内混式燃烧装置的气固快速分离器11串联一级或者一级以上的旋风分离器10或16,该旋风分离器10或16的料腿连接于料仓9下部内,从而将分离后的烟气再次进行一次或者一次以上的分离,将烟气中残留的耐磨热载体和石油焦飞灰或气化余焦飞灰再次分离下来,并捕集于料仓9中,然后再从该料仓9快速循环回内混式燃烧室循环燃烧。在本发明中,所述的料仓9上部也可对应连通于一级或者一级以上相串联的旋风分离器10,该旋风分离器10的料腿连接于料仓9的下部,从而将料仓9上部的烟气也再次进行分离,进一步洁净地排出烟气。In the present invention, in order to ensure the complete combustion of the discharged flue gas, as shown in Figure 1-5, the gas-solid
本发明的上述方法中,所述与石油焦或气化余焦相混合的耐磨热载体颗粒的平均粒径为100~150μm,颗粒密度为2200~2600kg/m3,比热约为2.0kJ/kg.℃。石油焦颗粒粒径为0~500μm的宽筛分分布。气化余焦颗粒粒径为0~80μm,其平均粒径10~30μm,颗粒密度为1200~1500kg/m3。固硫剂按Ca/S比1~2与石油焦或气化余焦相掺混加入内混式燃烧室内。内混式燃烧室内的起燃温度大于600℃。燃烧最佳固硫温度为860~890℃。In the above method of the present invention, the wear-resistant heat carrier particles mixed with petroleum coke or gasified waste coke have an average particle diameter of 100-150 μm, a particle density of 2200-2600 kg/m 3 , and a specific heat of about 2.0 kJ /kg.℃. Petroleum coke particle size is wide sieve distribution from 0 to 500 μm. The particle size of gasified waste coke is 0-80 μm, the average particle size is 10-30 μm, and the particle density is 1200-1500 kg/m 3 . The sulfur-fixing agent is mixed with petroleum coke or gasified waste coke according to the Ca/S ratio of 1-2 and added into the internal mixing combustion chamber. The light-off temperature in the internal mixing combustion chamber is greater than 600°C. The optimum sulfur fixation temperature for combustion is 860-890°C.
在使用本发明所述内混式燃烧装置时,应先向装置内投料,具体过程为:在装置开车前,先用加料器4向装置内加入一定量的石英砂(耐磨热载体),其加料量根据具体的操作工况确定,然后加热装置并向装置内供风,使装置内的石英砂颗粒处于循环流化状态。待装置内温度达到石油焦的起燃温度(600℃以上)时,把固硫剂石灰石与石油焦或气化余焦按Ca/S比1~2相掺混,用加料器4按照具体的加料速率向装置内连续加料,燃料便在装置内进入燃烧固硫状态(器内燃烧温度为860~890℃),此时装置处于完全开车状态。When using the internal mixing type combustion device of the present invention, it should be fed into the device first, and the specific process is: before the device is started, a certain amount of quartz sand (wear-resistant heat carrier) is first added to the device with the
在该过程中,耐磨热载体颗粒(例如石英砂颗粒)一方面在燃烧室内吸收石油焦或气化余焦燃烧所放出的大量热量,充当循环热载体以提供石油焦或气化余焦燃烧所需的起燃温度,另一方面作为粒径较小的石油焦或气化余焦细粉的助流化剂,使细焦粉能较好地流化燃烧。In this process, on the one hand, wear-resistant heat carrier particles (such as quartz sand particles) absorb a large amount of heat released by the combustion of petroleum coke or gasified residual coke in the combustion chamber, and act as a circulating heat carrier to provide petroleum coke or gasified residual coke combustion. The required light-off temperature, on the other hand, acts as a fluidizing agent for petroleum coke or gasified coke fine powder with smaller particle size, so that the fine coke powder can be better fluidized and burned.
下面通过几个具体的实施例并结合附图来详细说明本发明。The present invention will be described in detail below through several specific embodiments in conjunction with the accompanying drawings.
实施例1Example 1
如图1所示,本实施例的内混式燃烧装置,主要由气体分配室1、气体分布板2、气体分布环3,7、加料器4、导流筒5、内混式燃烧室筒体6、提升管8、料仓9、旋风分离器10,16、提升管出口的气固快速分离器11、循环回料管12、进风管13、排渣管14、排气管23,24、及控制阀17所构成。在本实施例中,内混式燃烧室包括内混式燃烧室筒体6和套置于该内混式燃烧室筒体内的导流筒5,导流筒5固定在气体分布板2上,与内混式燃烧室筒体6呈同心布置,导流筒5把该内混式燃烧室分为内、外环两个燃烧空间,导流筒5内称为内环空间,导流筒5外壁与筒体6的内壁之间的环隙称为外环空间。导流筒5下部沿圆周方位均匀开有矩形槽口,作为颗粒从外环流入内环的环流通道。As shown in Figure 1, the internal mixing combustion device of the present embodiment is mainly composed of a
在实施例中,所述的气体分配室1顶部的气体分布板2具有对应于所述导流筒5的进气口,并于所述内混式燃烧室筒体6上也设有通过气体分布环7布气的进气口,该导流筒5内(即内环空间)的进气量大于内混式燃烧室外环空间内的进气量。这样,内环通入的空气量较大,为燃烧器的流化主风,使内环的颗粒物料向上运动,外环通入的空气量较小,对外环的物料起流化松动作用,由于内环的风量大于外环风量,使内环床层底部的静压低于外环床层底部的静压,因此,外环的颗粒物料向下流动并通过导流筒5底端的矩形通道进入内环,由此使大部分颗粒在内、外环之间不断循环,石油焦或气化余焦颗粒在燃烧室空间的轴、径向方向形成强烈的返混,且能长时间地与空气中的氧气接触而充分燃烧。在内混式燃烧室,内环的表观气速为1.0~3.7m/s,外环的表观气速为0.15m/s左右,导流筒5出口上方的燃烧室空间的直径变大,其气速为0.6~1.8m/s。In the embodiment, the
在本实施例中,如图1所示,所述的循环回料管12上可设有控制阀17。In this embodiment, as shown in FIG. 1 , a
在本实施例中,如图1所示,内混式燃烧室筒体6上端与提升管8相接,提升管8出口与气固快速分离器11相接,气固快速分离器11的下料腿(固相出口)埋入料仓9的密相料位以下,气固快速分离器11的排气管24与旋风分离器16的入口相接。这样,内混式燃烧室出口接提升管5输送床,利用其较高的传质速率和传热强度大的特点,使未燃尽的石油焦或气化余焦颗粒继续燃烧;提升管5输送床的表观气速为6.0~12.0m/s,颗粒循环强度为113.5~400kg/m2.s。In this embodiment, as shown in Figure 1, the upper end of the internal mixing
在本实施例中,如图1所示,料仓9直接连接于内混式燃烧室筒体6上,并在该料仓9顶部设有排气管23与旋风分离器10相接,该旋风分离器10的料腿连接于料仓9的密相料位以下。In this embodiment, as shown in Figure 1, the
在本实施例中,如图1所示,气固快速分离器11和旋风分离器10、16均设置于料仓9外,这样分离器外置可便于安装和检修。In this embodiment, as shown in Fig. 1, the gas-solid
本实施例的内混式燃烧装置在使用时,具体的流程为:空气通过进风管13进入气体分配室1,然后经过气体分布板2向导流筒5内(内环)均匀布气,同时另一路空气经过气体分布环3由进气口进入外环,内环通入的风量大于外环风量,这样使外环床层底部的静压大于内环床层底部的静压,因此由连续加料器4加入的颗粒不断从外环通过导流筒下部的矩形通道流入内环,形成环流流动,使石油焦或气化余焦在内混式燃烧室内进行循环燃烧固硫。在装置下部内混燃烧段进行燃烧的同时,一部分高温石英砂颗粒、未烧尽的石油焦或气化余焦颗粒、石灰石和产生的烟气会随着底部进入的流化空气进入提升管8,未燃尽的石油焦或气化余焦颗粒在提升管内继续燃烧固硫。气体和固体经过提升管后,进入气固快速分离器11进行一级分离,分离出的固体颗粒沿快速分离器的下料腿进入料仓9;由快速分离器11排气管排出的气体和少量固体颗粒(基本上为石油焦或气化余焦的飞灰细粉)进入旋风分离器16进行二级分离,分离出的颗粒沿旋风分离器16料腿进入到料仓9;由旋风分离器10、16排气管排出的高温洁净烟气则可引入到锅炉产生蒸汽或推动燃气轮机发电。料仓9底部经气体分布环7通入一定量的空气使料仓内的高温石英砂颗粒和其它颗粒流化起来,并沿循环回料管12和控制阀17流入内混燃烧室,这样由加料器4加入的燃料颗粒便在石英砂循环热载体的高温作用下着火燃烧,同时从料仓9中返回的飞灰在内混式燃烧室进行循环再燃,直至燃尽。而燃烧过程中产生的灰渣及硫酸钙则经排渣管14排出。When the internal mixing combustion device of this embodiment is in use, the specific process is as follows: the air enters the
实施例2Example 2
如图2所示,本实施例的内混式燃烧装置也主要由气体分配室1、气体分布板2、气体分布环3,7、加料器4、导流筒5、内混式燃烧室筒体6、提升管8、料仓9、旋风分离器10、气固快速分离器11、循环回料管12、进风管13及排渣管14所构成。As shown in Figure 2, the internal mixing combustion device of the present embodiment is also mainly composed of a
本实施例的基本结构和工作流程与实施例1相同,在此不再详述。如图2所示,本实施例与实施例1在结构的区别在于,在本实施例中,导流筒5下端与底部气体分布板2之间留有一定的间隙作为外环颗粒流向内环的环流通道。The basic structure and working process of this embodiment are the same as those of
如图2所示,在本实施例中,气固快速分离器11和旋风分离器10均内置于料仓9中,从而在结构上比实施例1变得更为紧凑,并减少了燃烧器中的热量损失。并且,在本实施例中,由于气固快速分离器11和旋风分离器10均内置于料仓9中,从气固快速分离器11排出的烟气以及料仓9上部的烟气均可通过旋风分离器10进行再次分离,从而减少了一组旋风分离器的使用。As shown in Figure 2, in this embodiment, both the gas-solid
实施例3Example 3
如图3所示,本实施例的内混式燃烧装置主要由气体分配室1、气体分布板2、气体分布环3,7、加料器4、导流筒5、内混式燃烧室筒体6、提升管8、料仓9、旋风分离器10、气固快速分离器11、循环回料管12、进风管13、排渣管14、气固预混段15及控制阀17所构成。As shown in Figure 3, the internal mixing combustion device of this embodiment is mainly composed of a
本实施例的基本结构和工作流程与实施例2相同,在此不再详述。如图3所示,本实施例与实施例2在结构的区别在于,在本实施例中,所述内混式燃烧室还包括一气固预混段15,该气固预混段15连接于内混式燃烧室筒体6和气体分配室1之间。这样由循环回料管12返回的颗粒首先进入预混段15中,一方面使从循环回料管返回的飞灰等细颗粒在预混段15中首先进行一定程度的燃烧,再进入到上部的内混式燃烧室燃烧,这样可以大大延长细颗粒的停留时间而保证燃尽;另一方面使石英砂热载体与加料器4加入的石油焦或气化余焦颗粒先在该气固预混段15内进行足够的换热、燃烧,并能进一步延长石油焦或气化余焦颗粒在燃烧装置底部的停留时间。The basic structure and working process of this embodiment are the same as those of
实施例4Example 4
如图4所示,本实施例的内混式燃烧装置主要由气体分配室1,22、气体分布板2,19、气体分布环3、加料器4、导流筒5、内混式燃烧室筒体6、提升管8、料仓9、旋风分离器10、气固快速分离器11、循环回料管12、进风管13、排渣管14,21、气固预混段15、控制阀17、排气管23、24及进风管20所构成。As shown in Figure 4, the internal mixing combustion device of the present embodiment is mainly composed of
本实施例的基本结构和工作流程与实施例3相同,在此不再详述。如图4所示,本实施例与实施例3在结构的区别在于,在本实施例中,把料仓9从内混式燃烧室上部取下,与内混式燃烧室和提升管8输送床燃烧段呈并列方式布置,这样可以增加料仓9内的颗粒藏量,使整个装置系统的循环倍率调节范围更宽些,装置操作弹性大。The basic structure and working process of this embodiment are the same as those of
在本实施例中,该料仓9的底部设有类似于气体分配室1的气体分配室22,该气体分配室22的底部设有气体分布板19向料仓9内布气,该气体分配室22上设有进风管20,通过该进风管20向该气体分配室22内供气。该气体分配室22的下方也可设有排渣管21。In this embodiment, the bottom of the
在实施例中,所述料仓9的顶部可设有排气管23,所述的旋风分离器10的入口连接于该排气管23。所述气固快速分离器11的排气管24可连接于所述料仓9的排气管23,从而通过该料仓9的排气管23与旋风分离器10的入口相连通。In an embodiment, the top of the
实施例5Example 5
如图5所示,本实施例的内混式燃烧装置主要由气体分配室1、气体分布板2、气体分布环3,7、加料器4、导流筒5、内混式燃烧室筒体6、提升管8、料仓9、旋风分离器10、气固快速分离器11、循环回料管12、进风管13、排渣管14及料仓9顶部排气管23所构成。As shown in Figure 5, the internal mixing combustion device of this embodiment is mainly composed of a
本实施例的基本结构和工作流程可与实施例1-4相同,在此不再详述。如图5所示,本实施例与上述实施例1-4的区别在于,在本实施例中,提升管8出口处可并联两台气固快速分离器11,可以快速高效地实现固体颗粒和烟气的分离,减少飞灰的跑损量,并降低后置旋风分离器的分离负荷。根据需要,该气固快速分离器11也可设置有两台以上,图中未示出。The basic structure and working process of this embodiment may be the same as those of Embodiments 1-4, and will not be described in detail here. As shown in Figure 5, the difference between this embodiment and the above-mentioned embodiments 1-4 is that in this embodiment, two gas-solid
如图5所示,在本实施例中,所述的循环回料管12也可设有两根或者两根以上,图中仅示出了双循环回料管12的情况,从而可以大大提高该装置系统的循环倍率,且循环回料管内置于燃烧器内部,可以取消滑阀等控制阀,使装置结构更简单紧凑。As shown in Fig. 5, in the present embodiment, the described
在上述实施例中,仅示出了采用一级旋风分离器10的情况,根据需要,该旋风分离器10也可为两级或者两级以上相串联的旋风分离器,以对燃烧后的烟气进行多级分离循环燃烧,在此不再详述。In the above-mentioned embodiments, only the situation of using the first-
采用本发明的燃烧方法和内混式燃烧装置,不仅可以燃烧宽筛分的石油焦、及石油焦经气化炉气化后所得的很细的气化余焦,而且还可以用于燃烧煤粉、燃煤锅炉所产生的飞灰细粉、以及煤焦粉经气化炉气化后所得的气化余焦等。因此,本发明的燃烧方法和内混式燃烧装置,不仅可以单独成为一种燃烧单元操作,而且还可以与石油焦气化炉、煤气化炉、蒸汽锅炉或燃气轮机相配合形成一种多联产组合技术及操作工艺。The combustion method and internal mixing combustion device of the present invention can not only burn wide-screened petroleum coke and fine gasified waste coke obtained after petroleum coke is gasified in a gasifier, but also can be used to burn coal powder, fly ash fine powder produced by coal-fired boilers, and gasified coke obtained after coal coke powder is gasified in a gasifier. Therefore, the combustion method and internal mixing combustion device of the present invention can not only be operated as a combustion unit alone, but also can be combined with petroleum coke gasifier, coal gasifier, steam boiler or gas turbine to form a polygeneration Combination technology and operation process.
以上实施例仅用以说明本发明的技术方案而非限制本发明,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而未脱离本发明技术方案的精神和范围的,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the technical solutions of the present invention rather than limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or equivalent Any replacement without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the scope of the claims of the present invention.
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CN103375796A (en) * | 2012-04-13 | 2013-10-30 | 张�诚 | Particle thermal medium heater with narrow-screening fire coal circulating fluidized beds |
CN102705704A (en) * | 2012-05-30 | 2012-10-03 | 上海工程技术大学 | Fume circulating system for fume impact water-spinning type LNG heating and gasifying furnace |
CN103555389A (en) * | 2013-11-13 | 2014-02-05 | 镇江东亚碳素焦化有限公司 | Method for avoiding coking while desulfurization of petroleum coke |
CN104190332B (en) * | 2014-09-17 | 2017-05-17 | 中国石油大学(北京) | Multi-zone gas-solid fluidized bed reactor and system |
CN106215816B (en) * | 2016-09-12 | 2019-05-03 | 原初科技(北京)有限公司 | Gas-solid fluidized bed calcination reactor |
CN107726307B (en) * | 2017-11-06 | 2019-11-01 | 南京泰润电力工程有限公司 | A kind of technique that CFB boiler mixes scoria oil coke |
CN114543080A (en) * | 2021-12-21 | 2022-05-27 | 青岛惠城环保科技股份有限公司 | Combustion method of petroleum coke gasified slag in multilayer fluidizing device |
CN114543077A (en) * | 2021-12-21 | 2022-05-27 | 青岛惠城环保科技股份有限公司 | A kind of combined fluidized combustion method of petroleum coke POX residue |
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