CN100432132C - Transparent film mother material and its preparation process - Google Patents

Transparent film mother material and its preparation process Download PDF

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CN100432132C
CN100432132C CNB2005100264284A CN200510026428A CN100432132C CN 100432132 C CN100432132 C CN 100432132C CN B2005100264284 A CNB2005100264284 A CN B2005100264284A CN 200510026428 A CN200510026428 A CN 200510026428A CN 100432132 C CN100432132 C CN 100432132C
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mother material
transparent film
film
weight
portions
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CN1693347A (en
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刘伯元
陈更新
王梓刚
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Shanghai Xiner New Material Technology Co., Ltd.
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LINDA PLASTIC CHEMISTRY CO Ltd SHANGHAI
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Abstract

The present invention relates to a mother material of a transparent film, and a preparation method of the mother material. The mother material of a transparent film is characterized in that the mother material comprises the following components: 75 to 85 portions by weight of inorganic powder, 7 to 15 portions by weight of composite resin as a carrier, 2 to 7 portions by weight of lubricating agent, 1 to 4 portions by weight of composite coupling agent and 1 to 2 portions by weight of dispersing agent. The preparation method of the mother material comprises the following steps: (1) the composite resin as a carrier is blended and melted or powdered in advance in a universal modification device first; (2) in a high-speed mixer, the surface of the inorganic powder is coated by the dispersing agent and the composite coupling agent first, then is coated by a thermoplastic elastomer and is coated by the melted or powdered composite resin as a carrier finally; (3) the mixed material is added in a double-screw granulating machine, and the granular mother material is prepared by plasticization, granulation, hot cutting and wind cooling. The mother material of a transparent film in the present invention has the advantages of favorable mechanical property, high dispersivity, excellent optical performance and high economical efficiency.

Description

A kind of transparent film masterbatch and preparation method thereof
One, technical field:
The present invention relates to a kind of masterbatch and preparation method thereof, particularly relate to a kind of transparent film masterbatch and preparation method thereof.
Two, background technology:
In the plastic working industry of China, plastic wrapping industry and agripast industry are the industries of output maximum.Wherein various, panoramic plastics film such as packing film, farmland film, awning film, no matter be that blow molding or curtain coating are shaped, and the extension product of film, all will use a large amount of resins as composite membrane and geosynthetics material, wherein mainly be high density polyethylene(HDPE), new LDPE (film grade) and linear low density polyethylene.
Under the background of petroleum price rise, resin price soars, and goods can not appreciate, and makes plastic working enterprise be absorbed in the very condition of difficulty.How to face plastic raw materials and appreciate, many units begin to seek the strength of science and technology, rely on modifying plastics to solve.In being to use filler, mainly be lime carbonate (coarse whiting and fine particle calcium carbonate) masterbatch.After but calcium carbonate masterbatch adds, mechanical properties decrease not only, main shortcoming is that transmittance descends, transparency descends, and directly influences the quality of film.
Three, summary of the invention:
The objective of the invention is to solve plastics film mechanical properties decrease not only after using the filler masterbatch, particularly transmittance descends, the problem that transparency descends, a kind of transparent film masterbatch is disclosed, the mechanical property that had both kept plastics film, good transmittance is arranged again, and very high transparency can reduce cost again simultaneously significantly.
The present invention is achieved in that a kind of transparent film masterbatch, it is characterized in that comprising following each component (in weight part): 75~85 parts of inorganic powders, 7~15 parts of complex carrier resins, 2~7 parts of lubricants, 1~4 part of composite coupler, 1~2 part of dispersion agent.Described inorganic powder is a kind of in talcum powder or lime carbonate or the wollastonite.Described complex carrier resin is two or more resin, handle the complex carrier that complex method obtains the pre-mixing preplasticizing by blend fusing or powdered, complex carrier can be by new LDPE (film grade), LLDPE, metallocene PE, ethylene-octene copolymer elastomerics, polyethylene---vinyl acetate copolymer is formed.Described lubricant is lipid acid and Zinic stearas.Described composite coupler is two kinds in aluminate coupling agent, rare-earth coupling agent, the titanate coupling agent.Described dispersion agent is a kind of in ethylene bis stearic acid amide, mono-glycerides, the white oil.Its preparation method is to be made of following steps: (1) at first with general modification machine the complex carrier resin is shifted to an earlier date the blend fusing or powdered is handled; (2) elder generation is by dispersion agent, composite coupler coated inorganic powder surface in high-speed mixer, and the reusable heat thermoplastic elastic coats, and coats with complex carrier resin fusing or powdered at last; (3) compound is added in the dual-screw pelletizer through plasticizing, granulation, fervent, the air-cooled particulate state masterbatch of making.
The invention has the beneficial effects as follows:
(1) improve output:
In factory, blow etc. under the identical condition of thick film and extruder screw rotating speed, add 10 parts, 15 parts, behind 20 parts of transparent film masterbatch, the blown film pulling speed is accelerated gradually, and extrusion capacity increases gradually, by this pulling speed, if add 15 parts of masterbatch, then extrusion capacity can increase more than 5%.The increase of extrusion capacity can also improve output, reduces cost.
(2) opening:
Talcous existence makes the opening sexual abnormality of film good in the film, and along with the increase of talcum powder content, opening will be become better and better.
(3) dispersiveness:
In transparent film masterbatch, through the talcum powder small crystal of rare-earth coupling agent in interior composite coupler processing, can enter in the macromolecular chains such as linear low density polyethylene, reduced agglomeration and continuous stratified weak interface phenomenon between the talcum powder subparticle, talcum powder is dispersed in linear low density polyethylene and the low-density polyethylene film.Be in particular in no obvious brilliant point, stiff piece and patch on the film appearance.
(4) mechanical property:
For the mechanical property of testing transparent film masterbatch, the present invention has done the influence of the different additions of experimental examination masterbatch, sees Table 1, adds different ratios transparent film masterbatch blown film thickness and Mechanics Performance Testing result:
Figure C20051002642800041
As known from Table 1, interpolation masterbatch rear film mechanical property is influential, meets GB substantially, and the suggestion usage ratio is 20%.In addition, the film that tear strength test of many times proof is all blown greater than virgin resin brings up to 80/110 or 80/120 from 80/100.
(5) change photosensitiveness and scattering photosensitiveness
The talcum powder crystal is selective to visible light, and it absorbs infrared light, does not absorb UV-light, the shielding UV-light.This optical property is useful to agricultural, makes the farmland film, and awning film can increase ground temperature, reduces disease and pest, can be described as light-converting film.Talcum powder also can increase refracted light after adding film, becomes direct projection into refraction, and is also favourable to plant-growth.
(6) initial optical performance
For the initial optical performance of using transparent film masterbatch with rear film, the present invention tests, and the results are shown in Table 2,0.01mm Film Optics performance test data:
Sequence number Add masterbatch ratio/% Film thickness mm Transmittance/% Mist degree/%
1 0 0.012 91.60 10.21
2 20 0.012 91.40 39.10
3 30 0.012 91.20 54.10
As known from Table 2, behind interpolation 20~30% transparent film masterbatch, the transmittance of film is influenced hardly, so be called transparent film masterbatch.But along with the masterbatch dosage increases, mist degree increases gradually.
(7) economy:
Transparent film masterbatch uses inorganic powder/elastomerics/polymer ternary compound system, and cost is at half than resin.After masterbatch adds 20% in the new LDPE (film grade) material, can reduce cost more than 1000 yuan/ton, this is the great advantage of transparent film masterbatch.
(8) accessibility:
During production, all do not require the change original equipment, former technology, original formulation.As long as after masterbatch being added in proportion (equivalent minimizing resin) mixing, just can produce, this accessibility also is big characteristics of masterbatch.
Four, description of drawings:
Accompanying drawing is a process flow diagram of the present invention.
Five, embodiment:
The invention will be further described below in conjunction with accompanying drawing.
With reference to the accompanying drawings, the selection of technology circuit of the present invention:
Make plastic matrix in the world today, mainly contain the Banbury mixer method, reactor method and forcing machine comminution granulation.According to actual situation of China, the present invention selects the forcing machine comminution granulation.Its advantage is: handling ease, convenient management, production efficiency height, environmentally safe etc.
The selection of inorganic powder:
The transparency of plastics film only depends on transmittance.The transmittance of plastics film can reach 91%, and the transmittance of plastics film is 1.55 by the refractive index decision as poly refractive index.As long as the small crystalline refractive index of the filler that adds is near 1.55, then both are transparent in conjunction with guaranteeing.Too high or too lowly all can damage transmittance.
Based on above understanding, the present invention finally selects talcum powder as inorganic powder, and its crystal refractive index is 1.54, near polyethylene.
Because the thinnest film is less than 10 microns, so select 2000~2500 order talcum powder for producing the inorganic powder of transparent film masterbatch.Its median size is 5~8 microns, less than the thickness of film.2000~2500 purpose superfine talcum powders also have the inorganic rigid particle toughening effect simultaneously.
3, the selection of formula system
In the past, people only are accustomed to inorganic powder is carried out surface modification, but inorganic powder directly enters in the polymkeric substance, and composite materials property is declined to a great extent.This deadly defect can't overcome.
Now, to adopt three-component compound system be that polymkeric substance/elastomerics/inorganic powder just can overcome this shortcoming in the present invention.Earlier coat a small amount of one deck with thermoplastic elastomer for inorganic powder on the surface, form outer soft in hard composite particles add again and go in the plastics just can obtain good effect, the most important thing is guaranteeing rigidity, in the time of intensity, the toughness of assurance material.
The technical essential of transparent film masterbatch of the present invention is:
(1) with organic coating, the tertiary blending theory is a core, constructs vector resin/thermoplastic elastomer/talcum powder three-component compound system prescription.
(2) metallocene blend theory is used the metallocene PE (mPE) and the blend of vector resin new LDPE (film grade) of 8 carbon of import.
(3) use mono-glycerides, increase the film light.
(4) adopt general utility appliance, make resin fusing in advance therein.
(5) adopted preplasticizing, pre-mixing technology.At modified device---high cold stirring in the unit earlier by dispersion agent, coupling agent coated powder surface, the reusable heat thermoplastic elastic coats, and uses (or powdered) resin of fusing to coat at last.Make high filler loading capacity reach 80% inorganic powder and various resin, auxiliary agent fully disperses, mixes, so resin has been realized the purpose of preplasticizing, enter twin screw extruder after, easy plasticizing forming, it is best that masterbatch is all reached from the outward appearance to the internal soundness.
(6) technology of use composite coupler, for inorganic powder, particularly talcum powder is at high, the cold modified technique that stirs in the unit, adopt common a kind of coupling agent method anything but, but add dispersion agent earlier, add aluminate coupling agent again from oil, also to add rare-earth coupling agent at last, become a kind of composite coupler, make the interface in conjunction with the most firm to overcome the weak interface phenomenon, surface treatment effect is best.
The selection of the formula materials of transparent film masterbatch of the present invention:
1, the selection of vector resin
As vector resin, must good consistency be arranged with the resin kind that film uses, no matter be high-pressure polyethylene, low pressure polyethylene or linear polyethylene.Also to consider flowability, close melt flow rate (MFR) be arranged.In addition, also to possess good dispersiveness, forming process, chemical stability and advantages of high bearing capacity are to carry various auxiliary agents to greatest extent.
The present invention selects ldpe resin to do carrier, metallocene is selected the polyethylene (mPE) of 8 carbon, thermoplastic elastomer is selected ethene---octene copolymer elastomerics, and linear low density polyethylene is selected the import resin, and compatilizer is selected the ethylene-vinylacetate multipolymer.
2, the selection of processing aid
The purpose of adding various processing aids is various performances of overall equilbrium transparent film masterbatch and guarantees processibility.Have: dispersion agent, composite coupler, lubricant, brightening agent.
The processing condition of transparent film masterbatch of the present invention:
1, high, the cold unit that stirs: 0~200 ℃ of heated perimeter;
2, general utility appliance: 0~300 ℃ of heated perimeter;
3, parallel double-screw extruder unit;
Specification: φ 75 * 36D
Heating temperature:
1 heating 2 heating 3 heating 4 heating 5 heating 6 heating 7 heating 8 heating
80℃ 120℃ 140℃ 160℃ 170℃ 180℃ 190℃ 180℃
Screw speed: 5~120 commentaries on classics/min
Dicing machine rotating speed: 30~60 commentaries on classics/min
Air-cooled earnestly: can die face fervent, but also drag chain is fervent, can not the water-cooled pelletizing.
Embodiment:
Formula rate is as follows
Title Talcum powder Ethylene bis stearic acid amide Aluminate coupling agent Rare-earth coupling agent Zinic stearas Stearic acid New LDPE (film grade) Metallocene PE Ethene-octene copolymer
Umber 80 1 1 1 2 3 8 2 2
Figure C20051002642800071

Claims (1)

1, a kind of transparent film masterbatch is characterized in that comprising following each component, in weight part:
80 parts of talcum powder,
1 part of ethylene bis stearic acid amide,
1 part of aluminate coupling agent,
1 part of rare-earth coupling agent,
2 parts of Zinic stearass,
3 parts of stearic acid,
8 parts of new LDPE (film grade)s,
2 parts of metallocene PEs,
2 parts of ethylene-octene copolymers.
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Denomination of invention: Transparent film mother material and its preparation process

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