CN100427421C - Glazed heat-insulating polyphenylene tile and its construction process - Google Patents

Glazed heat-insulating polyphenylene tile and its construction process Download PDF

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CN100427421C
CN100427421C CNB2004100017795A CN200410001779A CN100427421C CN 100427421 C CN100427421 C CN 100427421C CN B2004100017795 A CNB2004100017795 A CN B2004100017795A CN 200410001779 A CN200410001779 A CN 200410001779A CN 100427421 C CN100427421 C CN 100427421C
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cement
layer
water
sand
brick
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CN1557761A (en
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郭贵善
张建国
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Xiamen Can Reach Industry And Trade Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Building Environments (AREA)

Abstract

The present invention relates to a glazed heat-insulation polyphenylene tile and a construction process thereof. The glazed heat-insulating polyphenylene tile is composed of a surface layer, a middle layer and a bottom layer; the surface layer is composed of cement, sand, brightening agents and microdilatancy agents; the middle layer is composed of cement, finger stones, coarse whiting powder and polymer adhesives; the bottom layer is composed of cement, coarse whiting powder, sand, polymer adhesives, polyphenyl granules, water-proof agents and accelerating agents. In construction, a sloping layer is constructed on a leveling layer and materials are cement mortar; a water-proof mortar layer is constructed on the leveling layer, materials are cement, coarse whiting powder, sand, polymer adhesives and water-proof agents; a glazed heat-insulating polyphenylene tile is laid on the water-proof mortar layer. The present invention has the advantages of reasonable structure, advanced selection and prescription of raw materials, smoothness and brightness of the surface layer and good decorative effect, and reduces illumination intensity. The middle layer has the advantages of high anti-compression strength and high durability. The surface layer and the bottom layer are formed into two heat-insulation thermal insulation layers which have good effect of heat insulation, thermal insulation and sound absorption. The thermal conductivity, the density, the compressive strength and the water absorption of the present invention are higher than technical requirements of product standard; the present invention has light weight and low cost and is used for requirements of environmental protection.

Description

Glory polyphenyl heat insulating brick and construction techniques thereof
Technical field
The present invention relates to a kind of block member that is mainly used in the isolated of buildings roof floor slab and protection, especially a kind of have glory polyphenyl heat insulating brick and a construction techniques thereof well heat insulation, water resistance.
Background technology
Heat insulation, waterproof, insulation, the sound insulation on building roofing, roof and to beautify etc. be a great problem of building trade, its specification of quality height, influence factor complexity such as environment.Existing insulating brick has the chicken girt of employing reinforced cement pearl insulating brick, non-fired high-strength float bead heat insulation brick, sintered insulating hollow brick, nido vacuum heat-insulation brick, haydite terrace ventilating heat-proof brick, marbled finish insulating brick, covered insulating brick, nichrome wire insulating brick etc.The CN2071214U patent provides a kind of insulating brick, and its one side is a plane surface, and another side is provided with recessed portion parallel to each other or that intersect in length and breadth, and the cross section of recessed portion is arch.The CN1113532A patent application discloses a kind of roof heat insulation insulating brick and composition of raw materials thereof, and is formulated by pearlstone, cinder, cement, water, rock wool (aluminum silicate fiber), glass fibre, carbide slag etc., gets final product according to conventional brick-making method.The CN1073232A patent application discloses a kind of roof insulation brick, and it comprises on brick body, the brick body and be processed with cavity that the below of brick body is provided with feet.The CN2507942Y patent disclosure Roofing brick used of a kind of buildings roof, in the groove of spill facing tile, embed a porous plastics.A kind of covered insulating brick of CN2344466Y patent disclosure (plate) is made of heat insulating layer, covered surface layer, and the heat insulating layer is coated with the covered precoat.The CN2479092Y patent provides a kind of light heat-insulation brick, plate; be composited by brick layer and waterproof light concrete layer; wherein the brick layer is cement rank brick, concrete slab or ceramic tile etc., and the waterproof light concrete layer is granular polystyrene concrete, lightweight aggregate concrete or gas concrete etc.Adopt composite molding technique, interlayer does not use any other adhesives.The CN2519825Y patent provides a kind of improved insulating brick, its upper strata, each side layer constitute by the mixolimnion of cement, sand, resin, lower floor's middle body is made of polystyrene layer, and on the polystyrene layer of bottom surface, contain the cement mixolimnion in conjunction with on it by thin, make each interface of cement mixing layer and polystyrene be intimate-association state.
Summary of the invention
The object of the present invention is to provide a kind of is raw material with cement, dicalcium powder, sand, rubble, additive etc., heat insulation, insulation, good water-proof effect, ultimate compression strength is big, the glory polyphenyl heat insulating brick and the construction techniques thereof that are used for construction work that density water-intake rate and thermal conductivity are less.
The said glory polyphenyl of the present invention heat insulating brick by upper layer, middle layer and bottom totally 3 layers form, the material component of upper layer and be by the content of mass ratio: cement: sand: brightening agent: micro-expanding agent=1: (1.5~2.5): (0.03~0.06): (0.02~0.04), the thickness of upper layer are 5~8mm; The material component in middle layer and be by the content of mass ratio: cement: microlith: dicalcium powder: polymer adhesive=1: (1.5~2.5): (0.5~0.8): (0.04~0.07), microlith granularity are 2~4mm, and the thickness in middle layer is 8~10mm; The material component of bottom and be: cement: dicalcium powder: sand: polymer adhesive: granular polystyrene: water-resisting agent: accelerating chemicals=1: (0.5~0.8): (0.3~0.6): (0.05~0.08): (0.03~0.05): (0.04~0.07): (0.01~0.02) by the content of mass ratio, the granularity of granular polystyrene is 2.5~4mm, and the thickness of bottom is 23~25mm.Should add suitable quantity of water when making glory polyphenyl heat insulating brick, generally can be by 40%~60% of cement quality.
The cement of upper layer can adopt colored cement, or white cement, or white cement and colored cement, and its proportioning is selected according to need.
The processing step of the said glory polyphenyl of the present invention heat insulating brick constructional method is:
1, the screed-coat of on the roof slope making layer, constructing:
The screed-coat material is a sand-cement slurry, and its content by mass ratio is cement: sand=1: (3~5), thickness are 20~40mm.
2, construction waterproof screed on screed-coat:
Waterproof mortar layer material and be by the content of mass ratio: cement: dicalcium powder: sand: polymer adhesive: water-resisting agent=1: (0.8~1): (1~1.5): (0.1~0.2): (0.05~0.1), its thickness are 5~10mm.After stirring in proportion, waterproof mortar spreads upon on the screed-coat surface layer.
3, on the waterproof mortar layer, lay glory polyphenyl heat insulating brick:
The setting-out routing is decided benchmark before the tile work, and the distance between brick and the brick is promptly stitched the wide 10mm that is, reserves the lattice seam at roofing, and stitching wide is 20mm.Lattice seam scope is 6m * 6m, and lattice seam pointing is modifying asphalt sealing material or synthetic macromolecule sealing material.Planeness or inclined-plane degree must be controlled at the 2m error and be no more than 3mm during tile work.The brickwork joint packing material in the brickwork joint degree of depth is 20~30mm with the compacting of 1: 3 dried wet cement mortar.Water is moistening in stitching before the compacting.Stay 5~20mm degree of depth to add 10%~20% water-resisting agent with 3: 1 sand-cement slurry and stir with dried wet cement mortar compacting press polish, guarantee that whole roofing does not seep water, will keep clean during whole roofing joint filling, the hollowing phenomenon must not appear in brick and basic unit.
4, the timely water seasoning in whole roofing completion back.
In building operation, should add suitable quantity of water, press 40%~60% of cement quality usually.
Compare with existing insulating brick, because heat insulating brick of the present invention is rational in infrastructure, starting material are selected and the prescription advanced person, and its upper layer adopts colored cement, brightening agent etc., therefore any surface finish, bright forms the glory surface with reduction intensity of illumination and decorative effect.Because being microlith, the middle layer mixes earth resistance to compression tack coat, so the ultimate compression strength height, durable in use, not fragile.Because bottom adopts raw materials such as granular polystyrene, and upper layer and bottom formation twice insulating, good heat-insulation and heat-preservation and sound-absorbing effect therefore had.After testing, its thermal conductivity, density, ultimate compression strength and water-intake rate etc. all are higher than the technical requirements of product standard.Simultaneously, the weight of heat insulating brick of the present invention is lighter, cheap, is fit to environmental requirement, is a kind of novel material of construction.Because the material weight of using in the heat insulating brick architectural construction technology of the present invention is light, cohesive force is strong, technology advanced person, reduced processing step, so the bulk strength height, do not had cracking, brickwork joint adopts the water-proof material jointing, whole roofing does not seep water, form twice waterproof system with the waterproof mortar layer, heat-insulation and heat-preservation sound-absorbing etc. are effective, and construction costs can save 30%~50%, duration obviously shortens, and its economic benefit and social benefit are obvious.
Description of drawings
Fig. 1 is the structural representation of glory polyphenyl heat insulating brick.
Fig. 2 is a glory polyphenyl heat insulating brick roofworks integrated construction synoptic diagram.
Embodiment
Following examples will the present invention is further illustrated.
Embodiment 1:
Referring to Fig. 1, the said glory polyphenyl of the present invention heat insulating brick by upper layer A, middle layer B and bottom C totally 3 layers form, the raw material of upper layer and be: cement: sand: brightening agent: micro-expanding agent=1: 1.5: 0.06: 0.03 by the content of mass ratio, the thickness of upper layer is the raw material in 8mm middle layer and by the content of mass ratio is: cement: microlith: dicalcium powder: polymer adhesive=1: 2: 0.5: 0.05, the microlith granularity is 3mm, and the thickness in middle layer is 9mm; The raw material of bottom and be: cement: dicalcium powder: sand: polymer adhesive: granular polystyrene: water-resisting agent: accelerating chemicals=1: 0.5: 0.3: 0.08: 0.03: 0.05: 0.015 by the content of mass ratio, the granularity of granular polystyrene is 3mm, and the thickness of bottom is 23mm.
The cement of upper layer can adopt white cement and colored cement, and its proportioning is 1: 1.
The heat insulating brick specification of gained is elected 250mm (length) * 250mm (wide) * 40mm (thick) as.Planeness≤2mm, diagonal lines is poor≤4mm, length and width, thickness deviation are ± 3mm.
Brightening agent is selected from that the Guangzhou is super moulds that material company limited is super moulds the board product, and model is ESP-8; Micro-expanding agent is selected from Wuhan huge England Premier League king company limited three male board products, and model is JYQ796; Polymer adhesive is selected from Shenzhen willing ox waterproof company limited Nike and reaches the board product, and model is NKD-7, or Huangshi people from city and extraordinary building materials company limited product; Water-resisting agent is selected from Shenzhen willing ox waterproof company limited Nike and reaches the board product, and model is NKD-6, or Xianyang water-proof material factory product; Accelerating chemicals is selected from Wuhan huge England Premier League king company limited three male board products, and model is JYQ798; Dicalcium powder is selected from Longyan, Fujian Province ruddiness Building Materials Factory ruddiness board product, and model is HG-01; The plastics granular polystyrene is selected from Xiamen City's letter can reach industry and trade company limited product.
Referring to Fig. 2, the said glory polyphenyl of the present invention heat insulating brick constructional method adopts following processing step:
Construction screed-coat 3 on the sloping layer on the roof construction layer 54: the screed-coat material is a sand-cement slurry, and its content by mass ratio is cement: sand=1: 4, thickness are 30mm.Construction waterproof screed 2 on screed-coat 3: waterproof mortar layer material and be by the content of mass ratio: cement: dicalcium powder: sand: polymer adhesive: water-resisting agent=1: 0.8: 1.3: 0.15: 0.07, its thickness was 7mm.After stirring in proportion, waterproof mortar spreads upon on the screed-coat surface layer.Lay glory polyphenyl heat insulating brick 1 on the waterproof mortar layer: the setting-out routing is decided benchmark before the tile work, and the seam between brick and the brick is wide to be 10mm, reserves the lattice seam at roofing, and stitching wide is 20mm.Lattice seam scope is 6m * 6m, and lattice seam pointing is the modifying asphalt sealing material.Planeness or inclined-plane degree must be controlled at the 2m error and be no more than 3mm during tile work.The brickwork joint packing material in brickwork joint degree of depth 30mm with the compacting of 1: 3 dried wet cement mortar.Water is moistening in stitching before the compacting.Stay the 10mm degree of depth to add 15% water-resisting agent with 3: 1 sand-cement slurry and stir with dried wet cement mortar compacting press polish, guarantee that the whole roofing of seam does not seep water, will keep clean during whole roofing joint filling, the hollowing phenomenon must not appear in brick and basic unit.
Embodiment 2:
Similar to Example 1, its difference is the raw material of upper layer and by the content of mass ratio is: colored cement: sand: brightening agent: micro-expanding agent=1: 2: 0.05: 0.04, and the thickness of upper layer is 6mm; The raw material in middle layer and be: cement: microlith: dicalcium powder: polymer adhesive=1: 2.5: 0.6 by the content of mass ratio: 0.07, the microlith granularity is 2mm, the thickness in middle layer is 8mm; The raw material of bottom and be: cement: dicalcium powder: sand: polymer adhesive: granular polystyrene: water-resisting agent: accelerating chemicals=1: 0.6: 0.5: 0.05: 0.05: 0.07: 0.02 by the content of mass ratio, the granularity of granular polystyrene is 2.5mm, and the thickness of bottom is 25mm.
Referring to Fig. 2, the said glory polyphenyl of the present invention heat insulating brick constructional method is identical with embodiment 1.
Construction screed-coat 3 on roof slope making layer 4: the screed-coat material is a sand-cement slurry, and its content by mass ratio is cement: sand=1: 4, thickness are 20mm.Construction waterproof screed 2 on screed-coat 3: waterproof mortar layer material and be by the content of mass ratio: cement: dicalcium powder: sand: polymer adhesive: water-resisting agent=1: 0.9: 1.5: 0.2: 0.05, its thickness was 10mm.After stirring in proportion, waterproof mortar spreads upon on the screed-coat surface layer.Lay glory polyphenyl heat insulating brick 1 on the waterproof mortar layer: the setting-out routing is decided benchmark before the tile work, and the seam between brick and the brick is wide to be 10mm, reserves the lattice seam at roofing, and stitching wide is 20mm.Lattice seam scope is 6m * 6m, and lattice seam pointing is the modifying asphalt sealing material.Planeness or inclined-plane degree must be controlled at the 2m error and be no more than 3mm during tile work.The brickwork joint packing material in brickwork joint degree of depth 25mm with the compacting of 1: 3 dried wet cement mortar.Water is moistening in stitching before the compacting.Stay the 20mm degree of depth to add 10% water-resisting agent with 3: 1 sand-cement slurry and stir with dried wet cement mortar compacting press polish, guarantee that whole roofing does not seep water, will keep clean during whole roofing joint filling, the hollowing phenomenon must not appear in brick and basic unit.
Embodiment 3:
Similar to Example 1, its difference is the raw material of upper layer and by the content of mass ratio is: cement: sand: brightening agent: micro-expanding agent=1: 2.5: 0.03: 0.02, and the thickness of upper layer is 5mm; The raw material in middle layer and be: cement: microlith: dicalcium powder: polymer adhesive=1: 1.5: 0.8 by the content of mass ratio: 0.04, the microlith granularity is 4mm, the thickness in middle layer is 10mm; The raw material of bottom and be: cement: dicalcium powder: sand: polymer adhesive: granular polystyrene: water-resisting agent: accelerating chemicals=1: 0.8: 0.6: 0.06: 0.04: 0.04: 0.01 by the content of mass ratio, the granularity of granular polystyrene is 4mm, and the thickness of bottom is 24mm.
Referring to Fig. 2, the said glory polyphenyl of the present invention heat insulating brick constructional method is identical with embodiment 1.
Construction screed-coat 3 on roof slope making layer 4: the screed-coat material is a sand-cement slurry, and its content by mass ratio is cement: sand=1: 5, thickness are 40mm.Construction waterproof screed 2 on screed-coat 3: waterproof mortar layer material and be by the content of mass ratio: cement: dicalcium powder: sand: polymer adhesive: water-resisting agent=1: 1: 1: 0.1: 0.1, its thickness was 5mm.After stirring in proportion, waterproof mortar spreads upon on the screed-coat surface layer.Lay glory polyphenyl heat insulating brick 1 on the waterproof mortar layer: the setting-out routing is decided benchmark before the tile work, and the seam between brick and the brick is wide to be 10mm, reserves the lattice seam at roofing, and stitching wide is 20mm.Lattice seam scope is 6m * 6m, and lattice seam pointing is the synthetic macromolecule sealing material.Planeness or inclined-plane degree must be controlled at the 2m error and be no more than 3mm during tile work.The brickwork joint packing material in brickwork joint degree of depth 20mm with the compacting of 1: 3 dried wet cement mortar.Water is moistening in stitching before the compacting.Stay the 5mm degree of depth to add 20% water-resisting agent with 3: 1 sand-cement slurry and stir with dried wet cement mortar compacting press polish, guarantee that whole roofing does not seep water, will keep clean during whole roofing joint filling, the hollowing phenomenon must not appear in brick and basic unit.

Claims (3)

1, glory polyphenyl heat insulating brick, it is characterized in that by upper layer, middle layer and bottom totally 3 layers form, the raw material of upper layer and be by the content of mass ratio: cement: sand: brightening agent: micro-expanding agent=1: 1.5~2.5: 0.03~0.06: 0.02~0.04, the thickness of upper layer are 5~8mm; The raw material in middle layer and be by the content of mass ratio: cement: microlith: dicalcium powder: polymer adhesive=1: 1.5~2.5: 0.5~0.8: 0.04~0.07, microlith granularity are 2~4mm, and the thickness in middle layer is 8~10mm; The raw material of bottom and be: cement: dicalcium powder: sand: polymer adhesive: granular polystyrene: water-resisting agent: accelerating chemicals=1: 0.5~0.8: 0.3~0.6: 0.05~0.08: 0.03~0.05: 0.04~0.07: 0.01~0.02 by the content of mass ratio, the granularity of granular polystyrene is 2.5~4mm, and the thickness of bottom is 23~25mm.
2, glory polyphenyl heat insulating brick as claimed in claim 1 is characterized in that the cement of upper layer adopts colored cement, or white cement, or white cement and colored cement.
3, application rights requires the construction techniques of 1 described glory polyphenyl heat insulating brick, it is characterized in that the steps include:
1), the screed-coat of constructing on the roof slope making layer: the screed-coat material is a sand-cement slurry, and its content by mass ratio is cement: sand=1: 3~5, thickness are 20~40mm;
2), construction waterproof screed on screed-coat: waterproof mortar layer material and be: cement: dicalcium powder: sand: polymer adhesive: water-resisting agent=1: 0.8~1: 1~1.5: 0.1~0.2: 0.05~0.1 by the content of mass ratio, its thickness is 5~10mm, spreads upon on the screed-coat surface layer after waterproof mortar stirs in proportion;
3), lay glory polyphenyl heat insulating brick on the waterproof mortar layer: the setting-out routing is decided benchmark before the tile work, seam between brick and the brick is wide to be 10mm, reserve the lattice seam at roofing, stitching wide is 20mm, lattice seam scope is 6m * 6m, lattice seam pointing is modifying asphalt sealing material or synthetic macromolecule sealing material, and planeness or inclined-plane degree must be controlled at the 2m error and be no more than 3mm during tile work; The brickwork joint packing material in the brickwork joint degree of depth is 20~30mm with the compacting of 1: 3 dried wet cement mortar; Water is moistening in stitching before the compacting; Stay 5~20mm degree of depth to add 10%~20% water-resisting agent with 3: 1 sand-cement slurry and stir with dried wet cement mortar compacting press polish, guarantee that whole roofing does not seep water, will keep clean during whole roofing joint filling, the hollowing phenomenon must not appear in brick and basic unit;
4) the timely water seasoning in whole roofing completion back.
CNB2004100017795A 2004-02-04 2004-02-04 Glazed heat-insulating polyphenylene tile and its construction process Expired - Fee Related CN100427421C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102797316B (en) * 2012-08-16 2014-10-29 福建省百川建设发展有限公司 Flat roof fireproof and thermal insulating brick
CN105863150A (en) * 2016-04-11 2016-08-17 枣庄联德建筑材料有限公司 LD energy-saving thermal-insulating composite self-insulation building block
CN106007645A (en) * 2016-05-18 2016-10-12 青海文旅投资有限公司 Magnesia composite material for roofs and preparation process of magnesium composite

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1385395A (en) * 2002-07-01 2002-12-18 徐清江 Light high-strength thermal-insulation material for builidng
CN1458112A (en) * 2003-06-04 2003-11-26 王胜怀 High strength energy saving heat insulation material for use outside external wall

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1385395A (en) * 2002-07-01 2002-12-18 徐清江 Light high-strength thermal-insulation material for builidng
CN1458112A (en) * 2003-06-04 2003-11-26 王胜怀 High strength energy saving heat insulation material for use outside external wall

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Patentee before: Zhang Jianguo

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20081022

Termination date: 20170204