CN100421848C - Underwater pipe drilling machine with controllable feed depth - Google Patents

Underwater pipe drilling machine with controllable feed depth Download PDF

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CN100421848C
CN100421848C CNB2006101128510A CN200610112851A CN100421848C CN 100421848 C CN100421848 C CN 100421848C CN B2006101128510 A CNB2006101128510 A CN B2006101128510A CN 200610112851 A CN200610112851 A CN 200610112851A CN 100421848 C CN100421848 C CN 100421848C
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gear
main shaft
main
tapping machine
shaft
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CN1915567A (en
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喻重山
房晓明
张宏
赵宏林
喻开安
潘东民
曾鸣
刘忠
陈应华
高峰
马洪新
薛建军
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China University of Petroleum Beijing
China National Offshore Oil Corp CNOOC
Offshore Oil Engineering Co Ltd
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China University of Petroleum Beijing
China National Offshore Oil Corp CNOOC
Offshore Oil Engineering Co Ltd
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Abstract

本发明公开了一种可控制进给深度的水下管道开孔机,它包括有:一壳体,该壳体中央沿轴向设置有一主轴及主轴套筒,主轴和主轴套筒之间采用滑键连接,壳体下部设置有一主传动箱,壳体上部设置有一进给箱;主传动箱上设置有一主驱动马达,以及将主驱动马达的动力传递给主轴套筒的传动齿轮;进给箱内设置有将所述主轴套筒的转动传递使主轴运动的主轴驱动组件,以及定位开孔刀钻进深度的进给深度定位组件;主轴的底端,设置有一开孔刀。本发明在能见度较差的水下进行开孔作业时,能够在开孔作业前,通过调整刻度盘的位置,设定开孔机的进给深度;当开孔机工作时,开孔刀达到设定的开孔深度时,开孔机能够自动停止进给运动,满足了水下开孔作业的要求。

Figure 200610112851

The invention discloses an underwater pipeline drilling machine capable of controlling the feeding depth, which comprises: a housing, a main shaft and a main shaft sleeve are arranged in the center of the housing along the axial direction, and a The lower part of the housing is provided with a main transmission box, and the upper part of the housing is provided with a feed box; the main transmission box is provided with a main drive motor and a transmission gear that transmits the power of the main drive motor to the main shaft sleeve; the feed The box is provided with a main shaft driving assembly for transmitting the rotation of the main shaft sleeve to move the main shaft, and a feed depth positioning assembly for positioning the drilling depth of the drilling knife; the bottom end of the main shaft is provided with a drilling knife. The present invention can set the feed depth of the hole drilling machine by adjusting the position of the dial before the hole drilling operation when the hole drilling operation is carried out under water with poor visibility; when the hole drilling machine is working, the hole drilling knife reaches When the drilling depth is set, the drilling machine can automatically stop the feeding movement, which meets the requirements of underwater drilling operations.

Figure 200610112851

Description

可控制进给深度的水下管道开孔机 Underwater pipe drilling machine with controllable feed depth

技术领域 technical field

本发明涉及管道开孔机,特别是涉及一种可设定开孔深度,达到设定的开孔深度后,自动停止钻进的水下管道开孔机。The invention relates to a pipeline drilling machine, in particular to an underwater pipeline drilling machine which can set the drilling depth and automatically stops drilling when the set drilling depth is reached.

背景技术 Background technique

目前,管道开孔机的进给深度主要是通过带刻度的标尺杆或仪表进行指示,操作人员根据读取的指示值,判断管道开孔机的开孔深度。当开孔机达到了要求的开孔深度,操作人员需要操作管道开孔机,停止钻进。At present, the feeding depth of the pipeline drilling machine is mainly indicated by a scale rod with a scale or an instrument, and the operator judges the drilling depth of the pipeline drilling machine according to the read indication value. When the drilling machine reaches the required drilling depth, the operator needs to operate the pipeline drilling machine to stop drilling.

传统的管道开孔机,在陆地上进行开孔时,还可以勉强使用,但在水下进行管道开孔作业时,由于水下能见度差,一般都无法直接观测到管道开孔机的开孔深度,造成使用上极其不方便,因此,需要一种达到设定的开孔深度,能够自动停止钻进的开孔机,以满足水下开孔作业的要求。The traditional pipe drilling machine can be barely used when drilling on land, but when the pipeline drilling operation is carried out underwater, due to the poor visibility underwater, it is generally impossible to directly observe the drilling of the pipeline drilling machine Therefore, a drilling machine that reaches the set drilling depth and can automatically stop drilling is needed to meet the requirements of underwater drilling operations.

发明内容 Contents of the invention

本发明的目的是提供一种结构简单、操作简便、可设定开孔深度、达到设定的开孔深度后自动停止钻进的水下管道开孔机。The object of the present invention is to provide an underwater pipeline drilling machine which has simple structure, easy operation, can set the drilling depth, and automatically stops drilling after reaching the set drilling depth.

为实现上述目的,本发明采取技术方案:一种可控制进给深度的水下管道开孔机,它包括有:一壳体,该壳体中央沿轴向设置有一主轴及主轴套筒,该主轴和主轴套筒之间采用滑键连接,该壳体下部设置有一主传动箱,该壳体上部设置有一进给箱;该主传动箱上设置有一主驱动马达,以及将主驱动马达的动力传递给主轴套筒的传动齿轮;该进给箱内设置有将所述主轴套筒的转动传递使主轴运动的主轴驱动组件,以及定位开孔刀钻进深度的进给深度定位组件;所述主轴的底端,设置有一开孔刀。In order to achieve the above object, the present invention adopts a technical solution: an underwater pipeline drilling machine capable of controlling the feed depth, which includes: a housing, a main shaft and a main shaft sleeve are arranged in the center of the housing along the axial direction. The main shaft and the main shaft sleeve are connected by a sliding key, the lower part of the housing is provided with a main transmission box, and the upper part of the housing is provided with a feed box; the main transmission box is provided with a main drive motor, and the power of the main drive motor The transmission gear transmitted to the main shaft sleeve; the feed box is provided with a main shaft drive assembly that transmits the rotation of the main shaft sleeve to make the main shaft move, and a feed depth positioning assembly that positions the drilling depth of the coring knife; The bottom end of the main shaft is provided with a hole cutter.

在实际操作中,所述主传动箱上的主驱动马达的输出轴上,滑动的设置有第一齿轮和第二齿轮;所述主轴套筒的外壁下端,设置有第三齿轮和第四齿轮,该第三齿轮与第一齿轮相对应,该第四齿轮与第二齿轮相对应;通过第一齿轮和第二齿轮的滑动,可使第一齿轮与第三齿轮啮合传动或者第二齿轮与第四齿轮啮合传动。所述主传动箱的外壁上设置有一驱动第一齿轮和第二齿轮滑动,从而使第一齿轮与第三齿轮啮合传动或者第二齿轮与第四齿轮啮合传动的变速开关。In actual operation, on the output shaft of the main drive motor on the main transmission box, a first gear and a second gear are slidably arranged; the lower end of the outer wall of the main shaft sleeve is provided with a third gear and a fourth gear , the third gear corresponds to the first gear, and the fourth gear corresponds to the second gear; through the sliding of the first gear and the second gear, the first gear can be meshed with the third gear or the second gear can be connected to the second gear. The fourth gear meshes transmission. The outer wall of the main transmission case is provided with a speed change switch that drives the first gear and the second gear to slide, so that the first gear and the third gear are meshed for transmission or the second gear is meshed with the fourth gear for transmission.

上述的可控制进给深度的水下管道开孔机中,所述主轴套筒的顶端延伸入所述进给箱;所述主轴驱动组件包括有设置在该主轴套筒顶部的第五齿轮,设置在进给箱内的一固定轴。该固定轴上转动的设置有第六齿轮、第七齿轮、第十齿轮以及第十一齿轮,其中第六齿轮与第七齿轮固接、第十齿轮与第十一齿轮固接;该第六齿轮与第五齿轮相啮合,而第七齿轮与一设置在安全离合器上的第八齿轮啮合,该安全离合器套设于一转动轴上,而第八齿轮则转动的设置转动轴上,该转动轴的另一侧还固接设置有一第九齿轮,该第九齿轮与第十齿轮啮合;所述主轴顶部的中心设置有一丝母,配合该丝母,主轴的上部贯穿设置有一丝杠,丝杠的轴滚动的设置在主轴套筒的顶部与进给箱之间,且该轴上固接设置有一第十二齿轮,该第十二齿轮与第十一齿轮啮合。另外,所述转动轴的两端分别延伸出进给箱,并且在靠近第八齿轮的一端,设置有一手轮,在靠近第九齿轮的一端,连接设置一快速驱动马达;所述固定轴上的第七齿轮与第十齿轮的齿数不同,其具有一定的齿数差。In the above-mentioned underwater pipeline drilling machine with controllable feed depth, the top end of the main shaft sleeve extends into the feed box; the main shaft drive assembly includes a fifth gear arranged on the top of the main shaft sleeve, A fixed shaft is provided in the feed box. Rotating on the fixed shaft is provided with a sixth gear, a seventh gear, a tenth gear and an eleventh gear, wherein the sixth gear is fixedly connected to the seventh gear, and the tenth gear is fixedly connected to the eleventh gear; The gear meshes with the fifth gear, and the seventh gear meshes with an eighth gear arranged on a safety clutch. The safety clutch is sleeved on a rotating shaft, and the eighth gear rotates on the rotating shaft. The other side of the shaft is also fixedly provided with a ninth gear, which meshes with the tenth gear; the center of the top of the main shaft is provided with a threaded nut, and the upper part of the main shaft is provided with a threaded screw through which the threaded nut is matched. The shaft of the bar is arranged rollingly between the top of the main shaft sleeve and the feed box, and a twelfth gear is fixedly connected to the shaft, and the twelfth gear meshes with the eleventh gear. In addition, the two ends of the rotating shaft respectively extend out of the feed box, and a hand wheel is provided at the end close to the eighth gear, and a fast drive motor is connected to the end close to the ninth gear; The number of teeth of the seventh gear and the tenth gear is different, and it has a certain difference in the number of teeth.

上述的可控制进给深度的水下管道开孔机中,所述进给深度定位组件包括有一与第十二齿轮啮合的第十三齿轮,一与第五齿轮啮合的第十五齿轮,以及一与第十三齿轮啮合的第十四齿轮,该第十四齿轮与十五齿轮之间设置有一组差速器齿轮;该差速器齿轮的输出端经一组减速齿轮减速后再连接一蜗杆、蜗轮,该蜗轮的轴与进给箱外侧的一刻度盘相连接,用以指示出开孔机主轴的进给深度。所述刻度盘的中心轴上设置有一大齿轮,该大齿轮啮合有一小齿轮,该小齿轮的齿轮轴延伸出所述刻度盘并配合设置有一锁紧盘,锁紧该锁紧盘可使小齿轮的齿轮轴不能转动;该刻度盘的外圆设置有一凸轮,所述离合器连接设置有一与该凸轮相对应的推动拨叉。In the above-mentioned underwater pipeline drilling machine with controllable feed depth, the feed depth positioning assembly includes a thirteenth gear meshed with the twelfth gear, a fifteenth gear meshed with the fifth gear, and A fourteenth gear meshed with the thirteenth gear, a set of differential gears is arranged between the fourteenth gear and the fifteenth gear; the output end of the differential gear is decelerated by a set of reduction gears and then connected to a Worm screw, worm gear, the shaft of the worm gear is connected with a dial outside the feeding box to indicate the feeding depth of the drilling machine main shaft. The central shaft of the dial is provided with a large gear, the large gear meshes with a small gear, the gear shaft of the pinion extends out of the dial and is matched with a locking disc, locking the locking disc can make the small gear The gear shaft of the gear cannot rotate; the outer circle of the dial is provided with a cam, and the clutch is connected with a push fork corresponding to the cam.

上述的可控制进给深度的水下管道开孔机中,所述主驱动马达为液压马达,所述离合器为牙嵌式安全离合器。In the above-mentioned underwater pipeline drilling machine capable of controlling the feeding depth, the main drive motor is a hydraulic motor, and the clutch is a jaw type safety clutch.

本发明由于采取以上设计,其具有以下优点:The present invention has the following advantages due to the adoption of the above design:

1、本发明的进给深度能够在进给箱外侧的刻度盘上进行显示,避免了使用标尺杆指示进给深度时,开孔机高度过高的不足。1. The feeding depth of the present invention can be displayed on the dial outside the feeding box, which avoids the problem that the height of the drilling machine is too high when a scale rod is used to indicate the feeding depth.

2、本发明在能见度较差的水下进行开孔作业时,能够在开孔作业前,通过调整刻度盘的位置,设定开孔机的进给深度;当开孔机工作时,开孔刀达到设定的开孔深度时,开孔机能够自动停止进给运动,满足了水下开孔作业的要求。2. The present invention can set the feeding depth of the drilling machine by adjusting the position of the dial before the drilling operation when the drilling operation is performed under water with poor visibility; when the drilling machine is working, the drilling When the knife reaches the set drilling depth, the drilling machine can automatically stop the feeding movement, which meets the requirements of underwater drilling operations.

3、本发明进给深度的设定简单方便。3. The setting of the feed depth in the present invention is simple and convenient.

4、当主轴进给力过大或主轴运动到两端的极限位置时,安全离合器能够自动打开,防止设备损坏。4. When the feed force of the main shaft is too large or the main shaft moves to the limit position at both ends, the safety clutch can be opened automatically to prevent equipment damage.

附图说明 Description of drawings

图1为本发明的结构外观示意图Fig. 1 is the structural appearance schematic diagram of the present invention

图2为图1的右视图Figure 2 is the right view of Figure 1

图3为本发明内部的结构示意图Fig. 3 is the internal structure schematic diagram of the present invention

图4为图1中的E-E剖视图Figure 4 is a sectional view of E-E in Figure 1

具体实施方式 Detailed ways

如图1、图2、图3所示,为本发明所提供的一种可控制进给深度的水下管道开孔机,它包括有:As shown in Fig. 1, Fig. 2 and Fig. 3, it is a kind of underwater pipeline drilling machine that can control the feed depth provided by the present invention, and it includes:

一壳体1,该壳体1中央沿轴向设置有一主轴2及主轴套筒3,该主轴2和主轴套筒3之间采用滑键连接,该壳体1下部设置有一主传动箱11,该壳体1上部设置有一进给箱12;A housing 1, the center of the housing 1 is provided with a main shaft 2 and a main shaft sleeve 3 along the axial direction, the main shaft 2 and the main shaft sleeve 3 are connected by sliding keys, and the lower part of the housing 1 is provided with a main transmission box 11, The upper part of the housing 1 is provided with a feed box 12;

该主传动箱11上设置有一主驱动马达13,以及将主驱动马达13的动力传递给主轴套筒的传动齿轮;The main transmission box 11 is provided with a main drive motor 13, and a transmission gear that transmits the power of the main drive motor 13 to the main shaft sleeve;

该进给箱12内设置有将主轴套筒3的转动传递使主轴运动的主轴驱动组件,以及定位开孔刀钻进深度的进给深度定位组件;The feed box 12 is provided with a spindle drive assembly for transmitting the rotation of the spindle sleeve 3 to move the spindle, and a feed depth positioning assembly for positioning the drilling depth of the hole cutter;

主轴2的底端,设置有一开孔刀(开孔刀图中未显示)。The bottom end of the main shaft 2 is provided with a hole cutter (not shown in the drawing of the hole cutter).

在本发明中,主传动箱11上的主驱动马达13的输出轴上,滑动的设置有第一齿轮Z1和第二齿轮Z2;主轴套筒3的外壁下端,设置有第三齿轮Z3和第四齿轮Z4,该第三齿轮Z3与第一齿轮Z1相对应,该第四齿轮Z4与第二齿轮Z2相对应;通过第一齿轮Z1和第二齿轮Z2的滑动,可使第一齿轮Z1与第三齿轮Z3啮合传动或者第二齿轮Z2与第四齿轮Z4啮合传动。具体来说,主传动箱11的外壁上设置有一驱动第一齿轮Z1和第二齿轮Z2滑动,从而使第一齿轮Z1与第三齿Z3轮啮合传动或者第二齿轮Z2与第四齿轮Z4啮合传动的变速开关14。拨动变速开关14,可以调节不同组的齿轮啮合,从而达到改变转速的目的。In the present invention, on the output shaft of the main drive motor 13 on the main transmission box 11, the first gear Z1 and the second gear Z2 are slidably arranged; the lower end of the outer wall of the main shaft sleeve 3 is provided with the third gear Z3 and the second gear. Four gears Z4, the third gear Z3 corresponds to the first gear Z1, and the fourth gear Z4 corresponds to the second gear Z2; through the sliding of the first gear Z1 and the second gear Z2, the first gear Z1 and the second gear Z2 can be made to The third gear Z3 is meshed for transmission or the second gear Z2 is meshed with the fourth gear Z4 for transmission. Specifically, the outer wall of the main transmission box 11 is provided with a device that drives the first gear Z1 and the second gear Z2 to slide, so that the first gear Z1 and the third gear Z3 are meshed for transmission or the second gear Z2 is meshed with the fourth gear Z4 Transmission shift switch 14. Toggle the variable speed switch 14 to adjust the meshing of different groups of gears, so as to achieve the purpose of changing the rotating speed.

在本发明中,主轴套筒3的顶端延伸入进给箱12;主轴驱动组件包括有设置在该主轴套筒3顶部的第五齿轮Z5,设置在进给箱内的一固定轴15。该固定轴15上转动的设置有第六齿轮Z6、第七齿轮Z7、第十齿轮Z10以及第十一齿轮Z11,其中第六齿轮Z6与第七齿轮Z7固接、第十齿轮Z10与第十一齿轮Z11固接;该第六齿轮Z6与第五齿轮Z5相啮合,而第七齿轮Z7与一设置在安全离合器6上的第八齿轮Z8啮合,该安全离合器6套设于一转动轴16上,而第八齿轮Z8则转动的设置转动轴16上,该转动轴16的另一侧还固接设置有一第九齿轮Z9,第九齿轮Z9与第十齿轮Z10啮合。In the present invention, the top of the main shaft sleeve 3 extends into the feed box 12; the main shaft driving assembly includes a fifth gear Z5 arranged on the top of the main shaft sleeve 3, and a fixed shaft 15 arranged in the feed box. Rotating on the fixed shaft 15 are the sixth gear Z6, the seventh gear Z7, the tenth gear Z10 and the eleventh gear Z11, wherein the sixth gear Z6 is fixedly connected to the seventh gear Z7, and the tenth gear Z10 is connected to the tenth gear. A gear Z11 is fixedly connected; the sixth gear Z6 meshes with the fifth gear Z5, and the seventh gear Z7 meshes with an eighth gear Z8 arranged on a safety clutch 6, and the safety clutch 6 is sleeved on a rotating shaft 16 The eighth gear Z8 is set on the rotating shaft 16 for rotation, and a ninth gear Z9 is fixedly connected to the other side of the rotating shaft 16, and the ninth gear Z9 meshes with the tenth gear Z10.

上述的转动轴16的两端分别延伸出进给箱12,并且在靠近第八齿轮Z8的一端,设置有一手轮17,在靠近第九齿轮Z9的一端,连接设置一快速驱动马达18。Both ends of the above-mentioned rotating shaft 16 extend out of the feed box 12 respectively, and a hand wheel 17 is provided at one end close to the eighth gear Z8, and a fast drive motor 18 is connected to one end close to the ninth gear Z9.

另外,主轴2顶部的中心设置有一丝母21,配合该丝母21,主轴2的上部贯穿设置有一丝杠22,丝杠的轴5滚动的设置在主轴套筒3的顶部与进给箱12之间,且该轴5上固接设置有一第十二齿轮Z12,该第十二齿轮Z12与第十一齿轮Z11啮合。一般来说,固定轴15上的第七齿轮Z7与第十齿轮Z10的齿数不同,其有一定的齿数差,这样使主轴2上的丝母21与丝杠22间产生差速运动,从而实现主轴2的低速工作进给运动;此外,当进给力过大时,安全离合器6打开,防止设备损坏。In addition, the center of the top of the main shaft 2 is provided with a threaded nut 21, and the top of the main shaft 2 is provided with a threaded screw 22 in cooperation with the threaded nut 21. There is a twelfth gear Z12 fixedly connected to the shaft 5, and the twelfth gear Z12 meshes with the eleventh gear Z11. Generally speaking, the number of teeth of the seventh gear Z7 on the fixed shaft 15 is different from that of the tenth gear Z10, and there is a certain difference in the number of teeth, so that the screw nut 21 on the main shaft 2 and the lead screw 22 produce differential motion, thereby realizing The low-speed working feed movement of the main shaft 2; in addition, when the feed force is too large, the safety clutch 6 is opened to prevent equipment damage.

在本发明中,进给深度定位组件包括有一与第十二齿轮Z12啮合的第十三齿轮Z13,一与第五齿轮Z5啮合的第十五齿轮Z15,以及一与第十三齿轮Z13啮合的第十四齿轮Z14,该第十四齿轮Z14与十五齿轮Z15之间设置有一组差速器齿轮Z16、Z17、Z18;其中,齿轮Z15与齿轮Z14同轴,齿数和分度园直径相同;齿轮Z5与齿轮Z12同轴,齿数和分度园直径相同;两组齿轮的中心距相同,Z5和Z15直接啮合;Z12和Z14两齿轮在空间有一个高度差,它们不能直接啮合,中间通过一个惰轮Z13,惰轮Z13的齿宽上半部分与Z12啮合,下半部分与Z14啮合;惰轮Z13的目的是使差速器得到Z5和Z12的转速差;图3中,按照机械传动简图的表示方法,由于齿轮Z14与齿轮Z15齿数相同,一般在传动简图中不把齿轮Z5和齿轮Z15画成直接啮合,否则,容易产生齿轮Z14与齿轮Z15齿数不相同的误解,一般是采用加一个括号的方法表示,这样的表示方法在机床传动简图中经常采用。该差速器齿轮Z16、Z17、Z18的输出端经一组减速齿轮Z19、Z20减速后再连接一蜗杆Z21、蜗轮Z22,该蜗轮Z22的轴与进给箱12外侧的一刻度盘4相连接,用以指示出开孔机主轴的进给深度。上述的一组差速器齿轮Z16、Z17、Z18检测出丝杠的轴5与丝母21间的转速差,再通过传递给蜗杆Z21,带动蜗轮Z22转动,蜗轮Z22的轴由于与进给箱12外侧的刻度盘4相联,从而能够指示出开孔机主轴的进给深度。In the present invention, the feed depth positioning assembly includes a thirteenth gear Z13 meshed with the twelfth gear Z12, a fifteenth gear Z15 meshed with the fifth gear Z5, and a thirteenth gear Z13 meshed with the thirteenth gear Z13. The fourteenth gear Z14, a set of differential gears Z16, Z17, Z18 is arranged between the fourteenth gear Z14 and the fifteenth gear Z15; wherein, the gear Z15 is coaxial with the gear Z14, and the number of teeth and the diameter of the indexing circle are the same; Gear Z5 is coaxial with gear Z12, the number of teeth and the diameter of the indexing circle are the same; the center distance of the two sets of gears is the same, and Z5 and Z15 are directly meshed; the two gears of Z12 and Z14 have a height difference in space, and they cannot be meshed directly. The idler Z13, the upper half of the tooth width of the idler Z13 meshes with Z12, and the lower half meshes with Z14; the purpose of the idler Z13 is to make the differential obtain the speed difference between Z5 and Z12; in Figure 3, according to the mechanical transmission The representation method of the figure, because the gear Z14 and the gear Z15 have the same number of teeth, generally the gear Z5 and the gear Z15 are not drawn as direct meshing in the transmission diagram, otherwise, it is easy to cause a misunderstanding that the number of teeth of the gear Z14 and the gear Z15 are not the same, and generally adopt The method of adding a bracket indicates that this method is often used in the schematic diagram of machine tool transmission. The output ends of the differential gears Z16, Z17 and Z18 are decelerated by a set of reduction gears Z19 and Z20 and then connected to a worm Z21 and a worm gear Z22, and the shaft of the worm gear Z22 is connected to a dial 4 on the outside of the feed box 12 , used to indicate the feed depth of the drilling machine spindle. The above-mentioned group of differential gears Z16, Z17, Z18 detects the speed difference between the shaft 5 of the lead screw and the screw nut 21, and then transmits it to the worm Z21 to drive the worm gear Z22 to rotate. The shaft of the worm gear Z22 is connected to the feed box The dial 4 on the outside of the 12 is connected to indicate the feed depth of the main shaft of the drilling machine.

在上述实施例中,配合图1、图4所示,刻度盘4的中心轴41上设置有一大齿轮42,该大齿轮42啮合有一小齿轮43,该小齿轮43的齿轮轴44延伸出刻度盘4并配合设置有一锁紧盘45,锁紧该锁紧盘45可以使小齿轮43的齿轮轴44不能转动,也就使刻度盘4、大齿轮42和中心轴41合为一体;如果松开锁紧盘45,可以转动齿轮轴44带动小齿轮43绕着大齿轮42沿刻度盘的中心轴41转动,从而调整刻度盘4的转动位置,以便设定开孔机的进给深度。上述刻度盘4上设置有一凸轮46,安全离合器6连接设置有一与该凸轮46相对应的推动拨叉61,当开孔机主轴达到设定的进给深度时,刻度盘4上的凸轮46推动拨叉61,使安全离合器6打开,停止主轴的进给运动。In the above-mentioned embodiment, as shown in Fig. 1 and Fig. 4, a large gear 42 is arranged on the central axis 41 of the dial 4, and the large gear 42 is meshed with a small gear 43, and the gear shaft 44 of the small gear 43 extends out of the scale Disc 4 is also equipped with a locking disc 45, and locking the locking disc 45 can make the gear shaft 44 of the pinion 43 unable to rotate, so that the dial 4, the bull gear 42 and the center shaft 41 are integrated; Unlock the locking disc 45, the gear shaft 44 can be rotated to drive the pinion 43 to rotate around the bull gear 42 along the central axis 41 of the dial, so as to adjust the rotational position of the dial 4, so as to set the feed depth of the drilling machine. The dial 4 is provided with a cam 46, and the safety clutch 6 is connected with a push fork 61 corresponding to the cam 46. When the main shaft of the drilling machine reaches the set feed depth, the cam 46 on the dial 4 pushes The shift fork 61 opens the safety clutch 6 and stops the feed movement of the main shaft.

上述实施例中的主驱动马达13为液压马达,但并不以此为限,也可以选用适合于其他水下工作的电动马达等。上述的离合器6在本实施例中具体为牙嵌式安全离合器,其工作原理是通过弹簧的压紧作用,使端面带有梯形牙形的两个结合元件相互啮合,以传递转矩;当转矩过大时,载荷超过了弹簧的压紧力,两个结合元件相对滑动,起到安全保护的作用,其优点是结构简单、外形尺寸小、传递转矩大,当然,并不以此为限,还可以选用钢球式安全离合器或其它摩擦式安全离合器等。The main driving motor 13 in the above embodiment is a hydraulic motor, but it is not limited thereto, and an electric motor suitable for other underwater work can also be selected. The above-mentioned clutch 6 is specifically a jaw type safety clutch in this embodiment, and its working principle is to make two coupling elements with trapezoidal teeth on the end face mesh with each other through the compression effect of a spring to transmit torque; When the torque is too large, the load exceeds the compression force of the spring, and the two combined elements slide relative to each other, which plays the role of safety protection. Its advantages are simple structure, small size, and large transmission torque. Limited, steel ball safety clutch or other friction safety clutch can also be selected.

本发明可以实现以下几种运动:The present invention can realize following several motions:

1、主轴回转运动1. Spindle rotary motion

带行星减速器的主驱动马达13经高速级齿轮Z1、Z3(或经低速级齿轮Z2、Z4),带动主轴套筒3转动,通过滑键带动主轴2转动。The main drive motor 13 with the planetary reducer drives the main shaft sleeve 3 to rotate through the high-speed gears Z1 and Z3 (or through the low-speed gears Z2 and Z4), and drives the main shaft 2 to rotate through the feather key.

主传动箱上设有一变速开关14,搬动手柄可以实现主轴的高速或低速转动。The main transmission box is provided with a variable speed switch 14, and the high-speed or low-speed rotation of the main shaft can be realized by moving the handle.

2、主轴的工作进给运动2. Working feed movement of the spindle

主驱动马达13经齿轮Z1、Z3(或齿轮Z2、Z4),直接驱动主轴套筒3使主轴2转动。同时主轴套筒3上端的齿轮Z5,带动齿轮Z6、Z7、Z8,通过牙嵌式安全离合器7,经齿轮Z9、Z10、Z11和Z12带动丝杠的轴5转动。由于齿轮Z7与Z10的齿数差,使主轴4上的丝母21与丝杠的轴5间产生差速运动,从而实现主轴2的低速工作进给运动;当进给力过大时,牙嵌式安全离合器6打开,防止设备损坏。The main drive motor 13 directly drives the main shaft sleeve 3 to rotate the main shaft 2 through the gears Z1, Z3 (or gears Z2, Z4). Simultaneously, the gear Z5 at the upper end of the main shaft sleeve 3 drives the gears Z6, Z7, Z8, and through the jaw type safety clutch 7, the shaft 5 of the screw driven by the gears Z9, Z10, Z11 and Z12 rotates. Due to the difference in the number of teeth of the gears Z7 and Z10, differential motion occurs between the screw nut 21 on the main shaft 4 and the shaft 5 of the lead screw, thereby realizing the low-speed working feed movement of the main shaft 2; when the feed force is too large, the interlocking The safety clutch 6 is opened to prevent equipment damage.

3、主轴的快进、快退运动3. Fast forward and rewind movement of the spindle

主驱动马达13停止转动,搬动进给箱上的工作进给与快速进给转换手柄(参见图1、图2),打开牙嵌式安全离合器6。通过快速驱动马达18,带动轴上的齿轮Z9,经齿轮Z10、Z11和Z12带动丝杠的轴5转动,从而实现主轴2的快速前进和后退。The main drive motor 13 stops rotating, and the working feed on the feed box is moved and the fast feed conversion handle (referring to Fig. 1, Fig. 2), and the jaw type safety clutch 6 is opened. By driving the motor 18 quickly, the gear Z9 on the shaft is driven, and the shaft 5 of the lead screw is driven to rotate through the gears Z10, Z11 and Z12, thereby realizing the fast forward and backward of the main shaft 2.

4、主轴位置的手动调节4. Manual adjustment of the spindle position

当打开牙嵌式安全离合器6时,可以转动手轮17,手动调整主轴2的进给位置。When the jaw type safety clutch 6 is opened, the hand wheel 17 can be turned to manually adjust the feeding position of the main shaft 2 .

本发明进给深度的指示和设定具体如下:The indication and setting of the feed depth of the present invention are as follows:

进给箱右侧通过齿轮Z13、Z14与Z15和差速器中的齿轮Z16、Z17和Z18,能够检测出丝杠轴5与丝母21间的转速差;通过齿轮Z19、Z20、蜗杆Z21,带动蜗轮Z22转动;蜗轮222的轴与进给箱外侧的刻度盘相联,从而能够指示出开孔机主轴的进给深度。The right side of the feed box can detect the speed difference between the screw shaft 5 and the screw nut 21 through the gears Z13, Z14 and Z15 and the gears Z16, Z17 and Z18 in the differential; through the gears Z19, Z20 and the worm Z21, Drive the worm gear Z22 to rotate; the shaft of the worm gear 222 is connected with the dial on the outside of the feed box, so as to indicate the feed depth of the drilling machine main shaft.

松开锁紧盘45,可以使带小齿轮的齿轮轴44相对于刻度盘中心轴41上的大齿轮42转动(参见图4),通过调整刻度盘的转动位置,设定开孔机的进给深度。当设定好后,拧紧锁紧盘45,可以使带小齿轮的齿轮轴44固定,使刻度盘4、大齿轮42和中心轴41合为一体。当开孔机主轴达到进给深度时,刻度盘上左侧手轮上的圆形凸轮推动拨叉,打开牙嵌式安全离合器6,停止主轴的进给运动。当开孔机主轴上下运动时,刻度盘4也作相应的转动,指示出开孔机主轴的运动位置和钻孔深度。Loosen the locking disc 45, the gear shaft 44 with the pinion can be rotated relative to the large gear 42 on the dial center shaft 41 (see Fig. 4), by adjusting the rotational position of the dial, the progress of the drilling machine can be set. give depth. After setting, tighten the locking disc 45, the gear shaft 44 with the pinion can be fixed, and the dial 4, the bull gear 42 and the center shaft 41 are integrated. When the main shaft of the drilling machine reaches the feeding depth, the circular cam on the left hand wheel on the dial pushes the shift fork, opens the jaw type safety clutch 6, and stops the feeding movement of the main shaft. When the main shaft of the drilling machine moves up and down, the dial 4 also rotates correspondingly, indicating the movement position and the drilling depth of the main shaft of the drilling machine.

Claims (10)

1. the submarine pipeline tapping machine of a controllable feeding depth is characterized in that it includes:
One housing, these housing central authorities are provided with a main shaft and rack sleeve vertically, adopt feather key to connect between this main shaft and the rack sleeve, and this lower housing portion is provided with a main transmission box, and this housing top is provided with a feed box;
This main transmission box is provided with a main CD-ROM drive motor, and the travelling gear of the transmission of power of main CD-ROM drive motor being given rack sleeve;
Be provided with the main shaft drives assembly that the rotation transmission of described rack sleeve is made motion of main shaft in this feed box, and the feeding depth positioning component of locating holes cutter drilling depth;
The bottom of described main shaft is provided with a boring cutter.
2. the submarine pipeline tapping machine of controllable feeding depth according to claim 1 is characterized in that: on the output shaft of the main CD-ROM drive motor on the described main transmission box, slip be provided with first gear and second gear; The outer wall lower end of described rack sleeve is provided with the 3rd gear and the 4th gear, and the 3rd gear is corresponding with first gear, and the 4th gear is corresponding with second gear; By the slip of first gear and second gear, can make first gear and the 3rd meshed transmission gear or second gear and the 4th meshed transmission gear.
3. the submarine pipeline tapping machine of controllable feeding depth according to claim 2, it is characterized in that: the outer wall of described main transmission box is provided with one and drives first gear and the slip of second gear, thereby makes the varying speed switch of first gear and the 3rd meshed transmission gear or second gear and the 4th meshed transmission gear.
4. according to the submarine pipeline tapping machine of claim 1 or 2 or 3 described controllable feeding depths, it is characterized in that: the top of described rack sleeve extends into described feed box; Described main shaft drives assembly includes the 5th gear that is arranged on this rack sleeve top, be arranged on the fixed axis in the feed box, that rotates on this fixed axis is provided with the 6th gear, the 7th gear, the tenth gear and the 11 gear, and wherein affixed, the tenth gear of the 6th gear and the 7th gear and the 11 gear are affixed; The 6th gear is meshed with the 5th gear, and the 7th gear and is arranged on the octadentate wheel engagement on the overload-release clutch, this overload-release clutch is sheathed on the turning cylinder, what the octadentate wheel then rotated is arranged on the turning cylinder, also affixed one the 9th gear that is provided with of the opposite side of this turning cylinder, the 9th gear and the tenth gears engaged; The center at described main shaft top is provided with a screw, cooperate this screw, the top of main shaft is run through and is provided with a leading screw, between the top and feed box that are arranged on rack sleeve that the axle of leading screw rolls, and this axle is gone up affixed 1 the 12 gear, the 12 gear and the 11 gears engaged of being provided with.
5. the submarine pipeline tapping machine of controllable feeding depth according to claim 4, it is characterized in that: feed box is extended at the two ends of described turning cylinder respectively, and at a end near the octadentate wheel, be provided with a handwheel, at the end near the 9th gear, connection is provided with a fast driving motor; The 7th gear on the described fixed axis is different with the number of teeth of the tenth gear, and it is poor that it has certain number of teeth.
6. the submarine pipeline tapping machine of controllable feeding depth according to claim 4, it is characterized in that: described feeding depth positioning component includes the 13 gear of the one and the 12 gear engagement, the 15 gear of the one and the 5th gears engaged, and one and the 14 gear of the 13 gears engaged, be provided with one group of differential gear between the 14 gear and 15 gears; The output of this differential gear connects a worm screw, worm gear again after one group of reduction gearing is slowed down, the axle of this worm gear is connected with a dial in the feed box outside, in order to indicate the feeding depth of tapping machine main shaft.
7. the submarine pipeline tapping machine of controllable feeding depth according to claim 6, it is characterized in that: the central shaft of described dial is provided with a gear wheel, this gear wheel is engaged with a pinion, the gear shaft of this pinion extends described dial and is equipped with a locking plate, locks this locking plate the gear shaft of pinion can not be rotated; This dial is provided with a cam, described overload-release clutch be connected with one with the corresponding promotion shift fork of this cam.
8. the submarine pipeline tapping machine of controllable feeding depth according to claim 7, it is characterized in that: the cam that is provided with on the described dial is arranged on the cylindrical of dial.
9. according to the submarine pipeline tapping machine of claim 1 or 2 or 3 described controllable feeding depths, it is characterized in that: described main CD-ROM drive motor is a hydraulic motor.
10. the submarine pipeline tapping machine of controllable feeding depth according to claim 4, it is characterized in that: described overload-release clutch is castellated overload-release clutch.
CNB2006101128510A 2006-09-05 2006-09-05 Underwater pipe drilling machine with controllable feed depth Expired - Fee Related CN100421848C (en)

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